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1 – 10 of over 6000Guangbin Tan, Ping Yang, Tianbo Li, Tao Xi, Xiaoming Yuan and Jianming Yang
The purpose of this paper is to provide a systematic method to perform analysis and test for vibration‐thermal strain behavior of plastic ball grid array (PBGA) assembly by…
Abstract
Purpose
The purpose of this paper is to provide a systematic method to perform analysis and test for vibration‐thermal strain behavior of plastic ball grid array (PBGA) assembly by considering thermal and vibration loading mode. Also to investigate the dynamic behavior of PBGA assembly by considering loading modes for design and reliability evaluation of PBGA packaging.
Design/methodology/approach
A PBGA assembly prototype with different structure and material parameters is designed and manufactured. Based on investigation of the structural and physical parameters of PBGA sample, the vibration‐thermal strain test is developed to measure the strain distribution at the surface of the BT (bismaleimide triazine) substrates and PCB (printed circuit board) surface under vibration‐thermal cycling loading such as random vibration and the temperature is changed from 0°C to 100°C.
Findings
The test results show that the loading modes have different impact on PCB, EMC and substrate, respectively. In the meantime, it is shown that the characteristics of the compound mode is not the linear accumulative result by single vibration mode and single thermal loading mode as forecasted. The nonlinear mechanism for these modes application is the future work for progress.
Research limitations/implications
It is very difficult to set up a numerical approach to illustrate the validity of the testing approach because the complex loading modes and the complex structure of PBGA assembly. The research on an accurate mathematical model of the PBGA assembly prototype is a future work.
Practical implications
It implies a potential design characteristic for future application of PBGA assembly. It also builds a basis for future work for design and reliability evaluation of BGA package.
Originality/value
This paper fulfils useful information about the thermal‐vibration coupling dynamic behavior of PBGA assembly with different structure characteristics, materials parameters.
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Bearings in electric machines often work in high speed, light load and vibration load conditions. The purpose of this paper is to find a new fatigue damage accumulation rating…
Abstract
Purpose
Bearings in electric machines often work in high speed, light load and vibration load conditions. The purpose of this paper is to find a new fatigue damage accumulation rating life model of ball bearings, which is expected for calculating fatigue life of ball bearings more accurately under vibration load, especially in high speed and light load conditions.
Design/methodology/approach
A new fatigue damage accumulation rating life model of ball bearings considering time-varying vibration load is proposed. Vibration equations of rotor-bearing system are constructed and solved by Runge–Kutta method. The modified rating life and modified reference rating life model under vibration load is also proposed. Contrast of the three fatigue life models and the influence of dynamic balance level, rotating speed, preload of ball bearings on bearing’s fatigue life are analyzed.
Findings
To calculate fatigue rating life of ball bearings more accurately under vibration load, especially in high speed and light load conditions, the fatigue damage accumulation rating life model should be considered. The optimum preload has an obvious influence on fatigue rating life.
Originality/value
This paper used analytical method and model that is helpful for design of steel ball bearing in high speed, light load and vibration load conditions.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2019-0180/
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Kai Xu, Ying Xiao and Xudong Cheng
The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional…
Abstract
Purpose
The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional lubricants. The experiment aims to analyze whether nanoadditive lubricants can effectively reduce gear vibration and noise under different speeds and loads. It also analyzes the sensitivity of the vibration reduction to load and speed changes. In addition, it compares the axial and radial vibration reduction effects. The goal is to explore the application of nanolubricants for vibration damping and noise reduction in gear transmissions. The results provide a basis for further research on nanolubricant effects under high-speed conditions.
Design/methodology/approach
Helical gears of 20CrMnTi were lubricated with conventional oil and nanoadditive oils. An open helical gearbox with spray lubrication was tested under different speeds (200–500 rpm) and loads (20–100 N·m). Gear noise was measured by a sound level meter. Axial and radial vibrations were detected using an M+P VibRunner system and fast Fourier transform analysis. Vibration spectrums under conventional and nanolubrication were compared. Gear tooth surfaces were observed after testing. The experiment aimed to analyze the noise and vibration reduction effects of nanoadditive lubricants on helical gears and the sensitivity to load and speed.
Findings
The key findings are that nanoadditive lubricants significantly reduce the axial and radial vibrations of helical gears under low-speed conditions compared with conventional lubricants, with a more pronounced effect on axial vibrations. The vibration reduction is more sensitive to rotational speed than load. At the same load and speed, nanolubrication reduces noise by 2%–5% versus conventional lubrication. Nanoparticles change the friction from sliding to rolling and compensate for meshing errors, leading to smoother vibrations. The nanolubricants alter the gear tooth surfaces and optimize the microtopography. The results provide a basis for exploring nanolubricant effects under high speeds.
Originality/value
The originality and value of this work is the experimental analysis of the effects of nanoadditive lubricants on the vibration and noise characteristics of hard tooth surface helical gears, which has rarely been studied before. The comparative results under different speeds and loads provide new insights into the vibration damping capabilities of nanolubricants in gear transmissions. The findings reveal the higher sensitivity to rotational speed versus load and the differences in axial and radial vibration reduction. The exploration of nanolubricant effects on gear tribological performance and surface interactions provides a valuable reference for further research, especially under higher speed conditions closer to real applications.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0220/
Jie Zhou, Zeyao Li, Wanjun Tian and Jiawei Sun
This study purposes to study the influence of artificial freezing on the liquefaction characteristics of Nanjing sand, as well as its mechanism.
Abstract
Purpose
This study purposes to study the influence of artificial freezing on the liquefaction characteristics of Nanjing sand, as well as its mechanism.
Design/methodology/approach
was studied through dynamic triaxial tests by means of the GDS dynamic triaxial system on Nanjing sand extensively discovered in the middle and lower reaches of the Yangtze River under seismic load and metro train vibration load, respectively, and potential hazards of the two loads to the freezing construction of Nanjing sand were also identified in the tests.
Findings
The results show that under both seismic load and metro train vibration load, freeze-thaw cycles will significantly reduce the stiffness and liquefaction resistance of Nanjing sand, especially in the first freeze-thaw cycle; the more freeze-thaw cycles, the worse structural behaviors of silty-fine sand, and the easier to liquefy; freeze-thaw cycles will increase the sensitivity of Nanjing sand's dynamic pore pressure to dynamic load response; the lower the freezing temperature and the effective confining pressure, the worse the liquefaction resistance of Nanjing sand after freeze-thaw cycles; compared to the metro train vibration load, the seismic load in Nanjing is potentially less dangerous to freezing construction of Nanjing sand.
Originality/value
The research results are helpful to the construction of the artificial ground freezing of the subway crossing passage in the lower reaches of the Yangtze River and to ensure the construction safety of the subway tunnel and its crossing passage.
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The purpose of this paper is to study the behavior of elastohydrodynamic contacts subjected to forced harmonic vibrations including the effect of changing various working…
Abstract
Purpose
The purpose of this paper is to study the behavior of elastohydrodynamic contacts subjected to forced harmonic vibrations including the effect of changing various working parameters such as frequency, load amplitude and entrainment speed.
Design/methodology/approach
The time-dependent Reynolds equation is solved using the Newton–Raphson technique. The film thickness and pressure distribution are obtained at every time step by simultaneous solution of the Reynolds equation and film thickness equation including elastic deformation.
Findings
The frequency of vibration, load amplitude and entrainment speed are directly related to the film thickness perturbation, which is formed during load increasing phase of the cycle. The film thickness formed during load increasing phase is larger than that formed during load decreasing phase with larger deviation at a higher frequency or load amplitude and vice versa for lower frequency or load amplitude. The entrainment speed of the contact has an opposite effect to that of the frequency of vibration or load amplitude.
Originality/value
Physical explanations for the behavior of elastohydrodynamic contact subjected to forced harmonic vibration are presented in this paper for various working parameters of frequency, load amplitude and entrainment speed.
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De-Xing Zheng, W.F. Chen, Guanyun Xiao and Dateng Zheng
This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.
Abstract
Purpose
This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.
Design/methodology/approach
The experiments about vibration effect on bearing temperature are implemented. To explore the causes of bearing temperature rise, the shaft-bearing system is first simplified to a forced vibration model to analyze the bearing loads in vibration. Next, the vibratory-induced additional load is proposed and the spin power loss of balls is re-derived under vibration. The vibration-induced heat is integrated into a novel forecasting model of bearing power loss. For validation, the muti-node model for angular contact ball bearings is referred to create the thermal network of spindle front bearing, and then the contrast and discussion is done.
Findings
The simulation and test results both indicate that more energy is expended and more heat is generated with vibration. And the further quantitative comparisons between simulation results and experimental values of bearing temperature demonstrate the rationality and availability of constructed model on bearing heat generation.
Originality/value
The vibration-induced additional load is proposed and modeled, and the novel forecasting model for heat generation for high-speed angular contact ball bearings with vibration is constructed and validated.
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Yangsheng Ye, Degou Cai, Lin Geng, Hongye Yan, Junkai Yao and Feng Chen
This study aims to propose a semiempirical and semitheoretical cyclic compaction constitutive model of coarse-grained soil filler for the high-speed railway (HSR) subgrade under…
Abstract
Purpose
This study aims to propose a semiempirical and semitheoretical cyclic compaction constitutive model of coarse-grained soil filler for the high-speed railway (HSR) subgrade under cyclic load.
Design/methodology/approach
According to the basic framework of critical state soil mechanics and in view of the characteristics of the coarse-grained soil filler for the HSR subgrade to bear the train vibration load repeatedly for a long time, the hyperbolic empirical relationship between particle breakage and plastic work was derived. Considering the influence of cyclic vibration time and stress ratio, the particle breakage correction function of coarse-grained soil filler for the HSR subgrade under cyclic load was proposed. According to the classical theory of plastic mechanics, the shearing dilatation equation of the coarse-grained soil filler for the HSR subgrade considering particle breakage was modified and obtained. A semiempirical and semitheoretical cyclic compaction constitutive model of coarse-grained soil filler for the HSR subgrade under cyclic load was further established. The backward Euler method was used to discretize the constitutive equation, build a numerical algorithm of “elastic prediction and plastic modification” and make a secondary development of the program to solve the cyclic compaction model.
Findings
Through the comparison with the result of laboratory triaxial test under the cyclic loading of coarse-grained soil filler for the HSR subgrade, the accuracy and applicability of the cyclic compaction model were verified. Results show that the model can accurately predict the cumulative deformation characteristics of coarse-grained soil filler for the HSR subgrade under the train vibration loading repeatedly for a long time. It considers the effects of particle breakage and stress ratio, which can be used to calculate and analyze the stress and deformation evolution law of the subgrade structure for HSR.
Originality/value
The research can provide a simple and practical method for calculating deformation of railway under cyclic loading.
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Juan Gomez, Minghui Lin and Cemal Basaran
The problem of concurrent thermal and vibration loading has not been thoroughly studied even though it is common in electronic packaging applications. Here we attempt to address…
Abstract
The problem of concurrent thermal and vibration loading has not been thoroughly studied even though it is common in electronic packaging applications. Here we attempt to address such a problem using a damage mechanics based constitutive model. Damage mechanics constitutive model for eutectic Pb/Sn solder alloys is used to simulate the damage effects of concurrent cyclic thermal loads and vibrations on Ball Grid Array (BGA) packages. The model is implemented into the commercial finite element code ABAQUS through its user defined material subroutine capability. For the integration algorithm we have used a return mapping scheme, which dramatically improves the convergency rate as compared to previous implementations of the same model. Results are examined in terms of accumulation of plastic strain within the solder connections. It is shown that the simplistic Miner’s rule can not accurately account for the combined effect of both loadings acting concurrently.
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Mohammad Asaduzzaman Chowdhury and Maksud Helali
The purpose of this paper is to present the frictional behaviour of composite materials under external horizontal vibration. Variation of friction coefficient is investigated…
Abstract
Purpose
The purpose of this paper is to present the frictional behaviour of composite materials under external horizontal vibration. Variation of friction coefficient is investigated experimentally when mild steel pin slides on composite materials such as glass fiber reinforced plastic (GFRP) and cloth reinforced ebonite (commercially known as gear fiber).
Design/methodology/approach
A pin‐on‐disc apparatus having the facility of vibrating the test samples in a horizontal direction is designed and fabricated. Horizontal vibration is created along (longitudinal direction), and perpendicular (transverse direction) to, the sliding direction. The experimental set‐up has the facility to vary the amplitudes and frequencies of vibration while velocity of vibration is kept constant.
Findings
The relative frictional behaviour of these materials and their dimensional analysis are yet to be investigated. Therefore an attempt is made to investigate the relative frictional property of the GFRP and cloth reinforced ebonite (commercially known as gear fiber) and the results of these composite materials are analyzed by dimensional analysis under horizontal vibration.
Practical implications
It is expected that the applications of these results will contribute to the improvement of different concerned mechanical systems.
Originality/value
It can also be noted that there are no clear correlations between friction‐ and other vibration‐related operating parameters. Considering the above conclusion and lack of correlation, the paper meant to find out a suitable correlation and a way of observing the response of friction force by applying known frequency and amplitude of vibration in a particular direction. It is expected that the application of these results will contribute to the improvement of different concerned mechanical systems.
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Shaoyi Liu, Songjie Yao, Song Xue, Benben Wang, Hui Jin, Chenghui Pan, Yinwei Zhang, Yijiang Zhou, Rui Zeng, Lihao Ping, Zhixian Min, Daxing Zhang and Congsi Wang
Surface mount technology (SMT) is widely used and plays an important role in electronic equipment. The purpose of this paper is to reveal the effects of interface cracks on the…
Abstract
Purpose
Surface mount technology (SMT) is widely used and plays an important role in electronic equipment. The purpose of this paper is to reveal the effects of interface cracks on the fatigue life of SMT solder joint under service load and to provide some valuable reference information for improving service reliability of SMT packages.
Design/methodology/approach
A 3D geometric model of SMT package is established. The mechanical properties of SMT solder joint under thermal cycling load and random vibration load were solved by 3D finite element analysis. The fatigue life of SMT solder joint under different loads can be calculated by using the modified Coffin–Manson model and high-cycle fatigue model.
Findings
The results revealed that cracks at different locations and propagation directions have different effect on the fatigue life of the SMT solder joint. From the location of the cracks, Crack 1 has the most significant impact on the thermal fatigue life of the solder joint. Under the same thermal cycling conditions, its life has decreased by 46.98%, followed by Crack 2, Crack 4 and Crack 3. On the other hand, under the same random vibration load, Crack 4 has the most significant impact on the solder joint fatigue life, reducing its life by 81.39%, followed by Crack 1, Crack 3 and Crack 2. From the crack propagation direction, with the increase of crack depth, the thermal fatigue life of the SMT solder joint decreases sharply at first and then continues to decline almost linearly. The random vibration fatigue life of the solder joint decreases continuously with the increase of crack depth. From the crack depth of 0.01 mm to 0.05 mm, the random vibration fatigue life decreases by 86.75%. When the crack width increases, the thermal and random vibration fatigue life of the solder joint decreases almost linearly.
Originality/value
This paper investigates the effects of interface cracks on the fatigue life and provides useful information on the reliability of SMT packages.
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