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Article
Publication date: 12 January 2024

Kai Xu, Ying Xiao and Xudong Cheng

The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional…

Abstract

Purpose

The purpose of this study is to investigate the effects of nanoadditive lubricants on the vibration and noise characteristics of helical gears compared with conventional lubricants. The experiment aims to analyze whether nanoadditive lubricants can effectively reduce gear vibration and noise under different speeds and loads. It also analyzes the sensitivity of the vibration reduction to load and speed changes. In addition, it compares the axial and radial vibration reduction effects. The goal is to explore the application of nanolubricants for vibration damping and noise reduction in gear transmissions. The results provide a basis for further research on nanolubricant effects under high-speed conditions.

Design/methodology/approach

Helical gears of 20CrMnTi were lubricated with conventional oil and nanoadditive oils. An open helical gearbox with spray lubrication was tested under different speeds (200–500 rpm) and loads (20–100 N·m). Gear noise was measured by a sound level meter. Axial and radial vibrations were detected using an M+P VibRunner system and fast Fourier transform analysis. Vibration spectrums under conventional and nanolubrication were compared. Gear tooth surfaces were observed after testing. The experiment aimed to analyze the noise and vibration reduction effects of nanoadditive lubricants on helical gears and the sensitivity to load and speed.

Findings

The key findings are that nanoadditive lubricants significantly reduce the axial and radial vibrations of helical gears under low-speed conditions compared with conventional lubricants, with a more pronounced effect on axial vibrations. The vibration reduction is more sensitive to rotational speed than load. At the same load and speed, nanolubrication reduces noise by 2%–5% versus conventional lubrication. Nanoparticles change the friction from sliding to rolling and compensate for meshing errors, leading to smoother vibrations. The nanolubricants alter the gear tooth surfaces and optimize the microtopography. The results provide a basis for exploring nanolubricant effects under high speeds.

Originality/value

The originality and value of this work is the experimental analysis of the effects of nanoadditive lubricants on the vibration and noise characteristics of hard tooth surface helical gears, which has rarely been studied before. The comparative results under different speeds and loads provide new insights into the vibration damping capabilities of nanolubricants in gear transmissions. The findings reveal the higher sensitivity to rotational speed versus load and the differences in axial and radial vibration reduction. The exploration of nanolubricant effects on gear tribological performance and surface interactions provides a valuable reference for further research, especially under higher speed conditions closer to real applications.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0220/

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Open Access
Article
Publication date: 23 January 2023

Md.Tanvir Ahmed, Hridi Juberi, A.B.M. Mainul Bari, Muhommad Azizur Rahman, Aquib Rahman, Md. Ashfaqur Arefin, Ilias Vlachos and Niaz Quader

This study aims to investigate the effect of vibration on ceramic tools under dry cutting conditions and find the optimum cutting condition for the hardened steel machining…

Abstract

Purpose

This study aims to investigate the effect of vibration on ceramic tools under dry cutting conditions and find the optimum cutting condition for the hardened steel machining process in a computer numerical control (CNC) lathe machine.

Design/methodology/approach

In this research, an integrated fuzzy TOPSIS-based Taguchi L9 optimization model has been applied for the multi-objective optimization (MOO) of the hard-turning responses. Additionally, the effect of vibration on the ceramic tool wear was investigated using Analysis of Variance (ANOVA) and Fast Fourier Transform (FFT).

Findings

The optimum cutting conditions for the multi-objective responses were obtained at 98 m/min cutting speed, 0.1 mm/rev feed rate and 0.2 mm depth of cut. According to the ANOVA of the input cutting parameters with respect to response variables, feed rate has the most significant impact (53.79%) on the control of response variables. From the vibration analysis, the feed rate, with a contribution of 34.74%, was shown to be the most significant process parameter influencing excessive vibration and consequent tool wear.

Research limitations/implications

The MOO of response parameters at the optimum cutting parameter settings can significantly improve productivity in the dry turning of hardened steel and control over the input process parameters during machining.

Originality/value

Most studies on optimizing responses in dry hard-turning performed in CNC lathe machines are based on single-objective optimization. Additionally, the effect of vibration on the ceramic tool during MOO of hard-turning has not been studied yet.

Details

International Journal of Industrial Engineering and Operations Management, vol. 5 no. 1
Type: Research Article
ISSN: 2690-6090

Keywords

Article
Publication date: 1 July 1967

A.G. Woods

THE design and operation of a vibration simulator is described, and measurements of the body resonances of a number of people over the frequency range 1 to 10 c.p.s. for vertical…

Abstract

THE design and operation of a vibration simulator is described, and measurements of the body resonances of a number of people over the frequency range 1 to 10 c.p.s. for vertical and lateral vibrations are presented. Comfort ratings have been obtained for these vibrations at various levels of acceleration. The response of an aircraft to atmospheric turbulence has been simulated assuming that the aircraft fuselage will vibrate predominantly in one flexible mode. Comfort ratings have been obtained for lateral turbulence, and a comparison has been made between these results and those for sinusoidal vibrations. The effect of random, vertical and lateral vibrations separately on task performance has been measured, also the effect of length of exposure to vibration on task performance for random vertical vibrations at various magnitudes.

Details

Aircraft Engineering and Aerospace Technology, vol. 39 no. 7
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 8 August 2016

Jianjun Zhang, Qibo Ni, Jing Wang and Feng Guo

Vibration exists widely in all machineries working under high speed. The unpredictability of vibration and the change of the relative surface speed may result in difficulties in…

Abstract

Purpose

Vibration exists widely in all machineries working under high speed. The unpredictability of vibration and the change of the relative surface speed may result in difficulties in the elastohydrodynamic lubrication (EHL) analysis. By far, few studies on EHL relating to vibration have been published. The purpose of the present study is to investigate the effect of the vertical vibrations and the influence of temperature on the thermal EHL contacts.

Design/methodology/approach

The lubricant was assumed to be Newtonian fluid. The time-dependent numerical solutions were achieved instant after instant in each period of the vibration. At each instant, the pressure field was solved with a multi-level technique, the surface deformation was solved with a multi-level multi-integration method and the temperature filed was solved with a finite different scheme through a sweeping progress. The periodic error was checked at each end of the vibration period until the responses of pressure, film thickness and temperature were all periodic functions with the frequency of the roller’s vibrations.

Findings

The results reveal that normal vibration produces little drastic change of pressure, film thickness and temperature in EHL. Under some conditions, the vibrations of the roller can produce transient dimples within the contact conjunction. It is also showed that the lubrication in the same sliding is better than the opposite sliding.

Research limitations/implications

For the unpredictability of vibration, it is not easy to do the experiment to realize a real comparison with numerical results. The reach does not show any verification and consider the effect of non-Newtonian fluid.

Originality/value

The effect of the vertical vibrations on the thermal EHL point contact hast been studied. The effects of both the amplitude and the frequency on the predicted load-carrying capacity, minimum film thickness, center pressure and center temperature and the coefficient of friction were investigated. The role of the thermal effect was given.

Details

Industrial Lubrication and Tribology, vol. 68 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 December 2019

De-Xing Zheng, W.F. Chen, Guanyun Xiao and Dateng Zheng

This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.

Abstract

Purpose

This paper aims to devote to the experimental analysis and modeling on the heat generation of angular contact ball bearings under vibration.

Design/methodology/approach

The experiments about vibration effect on bearing temperature are implemented. To explore the causes of bearing temperature rise, the shaft-bearing system is first simplified to a forced vibration model to analyze the bearing loads in vibration. Next, the vibratory-induced additional load is proposed and the spin power loss of balls is re-derived under vibration. The vibration-induced heat is integrated into a novel forecasting model of bearing power loss. For validation, the muti-node model for angular contact ball bearings is referred to create the thermal network of spindle front bearing, and then the contrast and discussion is done.

Findings

The simulation and test results both indicate that more energy is expended and more heat is generated with vibration. And the further quantitative comparisons between simulation results and experimental values of bearing temperature demonstrate the rationality and availability of constructed model on bearing heat generation.

Originality/value

The vibration-induced additional load is proposed and modeled, and the novel forecasting model for heat generation for high-speed angular contact ball bearings with vibration is constructed and validated.

Details

Industrial Lubrication and Tribology, vol. 72 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 August 2020

Shanmukh Sudhir Arasavelli, Ramakrishna Konijeti and Govinda Rao Budda

This paper aims to deal with heat transfer enhancement because of transverse vibration on counter flow concentric pipe heat exchanger. Experiments were performed at different…

Abstract

Purpose

This paper aims to deal with heat transfer enhancement because of transverse vibration on counter flow concentric pipe heat exchanger. Experiments were performed at different vibrator positions with varying amplitudes and frequencies.

Design/methodology/approach

Tests are carried out at 4 different vibration frequencies (20, 40, 60 and 100 Hz), 3 vibration amplitudes (23, 46 and 69 mm) and at 3 vibrator positions (1/4, 1/2 and 3/4 of pipe length) with respect to hot water inlet under turbulent flow condition.

Findings

Experimental results indicate that Nusselt number is enhanced to a maximum extent of 44% with vibration when compared to Nusselt number without vibration at a frequency of 40 Hz, an amplitude of 69 mm and at a vibrator position of one-fourth of pipe length with respect to hot water inlet.

Originality/value

Empirical correlation is developed from experimental data to estimate the heat transfer coefficient with vibration for experimental frequency range with an error estimate of approximately ±10%.

Details

World Journal of Engineering, vol. 17 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 June 1932

Hayne Constant

CONSIDERABLE attention has been paid by writers to the subject of engine torque and the corresponding torque reaction to the engine mounting. Most of the large amount of…

Abstract

CONSIDERABLE attention has been paid by writers to the subject of engine torque and the corresponding torque reaction to the engine mounting. Most of the large amount of literature bearing on this subject has been confined to a consideration of the amplitude of torque fluctuations in various arrangements of multi‐cylinder engines. The great increase in uniformity of torque consequent on an increase in the number of cylinders has been stressed time and again. The large amplitudes attained by the inertia torque at high speed and the effect of gas torque in modifying this inertia torque have all been considered in detail. References to a number of such articles will be found in the attached bibliography.

Details

Aircraft Engineering and Aerospace Technology, vol. 4 no. 6
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 February 1944

R.G. Manley

THE present series of articles is intended to cover in a general manner the whole subject of vibration in aircraft. The study of aircraft vibration is a specialized branch of…

Abstract

THE present series of articles is intended to cover in a general manner the whole subject of vibration in aircraft. The study of aircraft vibration is a specialized branch of engineering science, calling for considerable practical skill and experience in the design and use of measuring equipment, as well as the ability to carry out the mathematical analyses which render test results intelligible and lead to the successful solution of vibration problems. The leading features of all mechanical vibration problems are, however, of such a nature as to be readily understood, and the aim of this series is to describe these leading features so as to facilitate the appreciation of the broad principles governing the avoidance of unpleasant or dangerous vibrations.

Details

Aircraft Engineering and Aerospace Technology, vol. 16 no. 2
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 16 September 2020

Venkata Suresh Bade, Srinivasa Rao P. and Govinda Rao P.

The purpose of this paper is to investigate the prominence of mechanical excitations at the time of welding. In the past years, the process of welding technology has expanded its…

Abstract

Purpose

The purpose of this paper is to investigate the prominence of mechanical excitations at the time of welding. In the past years, the process of welding technology has expanded its influence in manufacturing. The crucial drawback of conventional welding is prompted by internal stresses and distortions, which is the focal reason for weld defects. These weld defects can be diminished by the process called post-weld heat treatment (PWHT), which consumes more working hours and needs skilled workers. To replace these PWHT processes, mechanical vibrations are introduced during the process of welding to diminish these weld defects.

Design/methodology/approach

In the current research, the mechanical vibrations are transferred to weld-pool through vibro-motor and DC motor connected to the electrode. As per standards, the tensile test specimens were prepared for welding with different voltages of vibro-motor and DC motor respectively. The weld joints were tested for tensile strength and analyzed the microstructure at the fusion zone.

Findings

Melt-ability at fusion zone of 1018 mild steel was investigated by the single-stroke intense heat process of fusion welding. It is observed that the mechanical vibrations technique has a profound influence on the enhancement of the fusion zone characteristics and grain structure. The peak value of the tensile strength is observed at 100 s of vibration, 190 V of vibro-motor voltage and 18 V of electrode voltage. The tensile strength of the welded joints with vibrations is increased up to 22.64% when it is compared with conventional welding. The enhancement of the tensile strength of the weld bead was obtained because of the formation of fine grain structure. So, mechanical vibrations are identified as the most convenient method for improving the mild steel alloys weld quality.

Originality/value

A novel approach called mechanical vibrations during the process of welding is implemented for fusion zone refinement.

Details

World Journal of Engineering, vol. 17 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 29 August 2023

Hongyan Zhu, Pengzhen Lv, Xiaochong Wu, Yuansheng Wang, Wei Liu, Huagang Lin and Zhufeng Yue

This paper aims to propose a two-stage vibration isolation system for large airborne equipment to isolate aircraft vibration load.

Abstract

Purpose

This paper aims to propose a two-stage vibration isolation system for large airborne equipment to isolate aircraft vibration load.

Design/methodology/approach

First, the vibration isolation law of the discrete model of large airborne equipment under different damping ratios, stiffness ratios and mass ratios is analyzed, which guides the establishment of a three-dimensional solid model of large airborne equipment. Subsequently, the vibration isolation transfer efficiency is analyzed based on the three-dimensional model of the airborne equipment, and the angular and linear vibration responses of the two-stage vibration isolation system under different frequencies are studied.

Findings

Finally, studies have shown that the steady-state angular vibration at the non-resonant frequency changes little. In contrast, the maximum angular vibration at the resonance peak reaches 0.0033 rad, at least 20 times the response at the non-resonant frequency. The linear vibration at the resonant frequency is at least 2.14 times the response at the non-resonant frequency. Obviously, the amplification factor of linear vibration is less than that of angular vibration, and angular vibration has the most significant effect on the internal vibration of airborne equipment.

Originality/value

The two-stage vibration isolation equipment designed in this paper has a positive guiding significance for the vibration isolation design of large airborne equipment.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 6
Type: Research Article
ISSN: 1573-6105

Keywords

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