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Article
Publication date: 26 July 2013

Sukhraj Singh and D.R. Prajapati

The purpose of this paper is to study the performance of the X‐bar chart on the basis of average run lengths (ARLs) for the positively correlated data. The ARLs at various sets of…

Abstract

Purpose

The purpose of this paper is to study the performance of the X‐bar chart on the basis of average run lengths (ARLs) for the positively correlated data. The ARLs at various sets of parameters of the X‐bar chart are computed by simulation. The performance of the chart at the various shifts in the process mean is compared with the X‐bar chart suggested by Zang and residual chart proposed by Zang. The optimal schemes suggested in this paper are also compared with variable parameters (VP) chart and double sampling (DS) X‐bar chart suggested by Costa and Machado.

Design/methodology/approach

Positively correlated observations having normal distribution are generated with the help of the MATLAB software. The performance of the X‐bar chart in terms of ARLs at the various shifts in the process mean is compared with the X‐bar chart suggested by Zang and residual chart proposed by Zang. The optimal schemes are also compared with VP X‐bar chart and DS X‐bar chart suggested by Costa and Machado.

Findings

The suggested optimal schemes of X‐bar chart perform better at the various shifts in the process mean than the X‐bar chart suggested by Zang and residual chart suggested by Zang. It was concluded that, although the suggested schemes for X‐bar chart detect shifts later than the VP and DS X‐bar charts proposed by Costa and Machado, they involved a much smaller number of parameters that are to be adjusted. So the time required for adjustment in case of optimal scheme is very small compared to the VP and DS charts.

Research limitations/implications

The optimal schemes of X‐bar chart are developed for the normally distributed autocorrelated data. But this assumption may also be relaxed to design these schemes for autocorrelated data. Moreover, the optimal schemes for chart can be developed for variable sample size and for variable sampling intervals.

Originality/value

Although it is the extension of previous work, it can be applied to various manufacturing industries as well as service industries where the data is positively correlated and normally distributed.

Details

International Journal of Quality & Reliability Management, vol. 30 no. 7
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 23 May 2008

D.R. Prajapati and P.B. Mahapatra

The purpose of this paper is to introduce a new design of the chart to catch smaller shifts in the process average as well as to maintain the simplicity like the Shewhart

Abstract

Purpose

The purpose of this paper is to introduce a new design of the chart to catch smaller shifts in the process average as well as to maintain the simplicity like the Shewhart chart so that it may be applied at shopfloor level.

Design/methodology/approach

In this paper, a new chart with two strategies is proposed which can overcome the limitations of Shewhart, CUSUM and EWMA charts. The Shewhart chart uses only two control limits to arrive at a decision to accept the Null Hypothesis (H0) or Alternative Hypothesis (H1), but in the new chart, two more limits at “K” times sample standard deviation on both sides from center line have been introduced. These limits are termed warning limits. The first strategy is based on chi‐square distribution (CSQ), while the second strategy is based on the average of sample means (ASM).

Findings

The proposed chart with “strategy ASM” shows lower average run length (ARL) values than ARLs of variable parameter (VP) chart for most of the cases. The VP chart shows little better performance than the new chart; but at large sample sizes (n) of 12 and 16. The VSS chart also shows lower ARLs but at very large sample size, which should not be used because, as far as possible, samples should be taken from a lot produced under identical conditions. The inherent feature of the new chart is its simplicity, so that it can be used without difficulty at shopfloor level as it uses only a fixed sample size and fixed sampling interval but it is very difficult to set the various chart parameters in VP and VSS charts.

Research limitations/implications

A lot of effort has been expended to develop the new strategies for monitoring the process mean. Various assumptions and factors affecting the performance of the chart have been identified and taken into account. In the proposed design, the observations have been assumed independent of one another but the observations may also be assumed to be auto‐correlated with previous observations and performance of the proposed chart may be studied.

Originality/value

The research findings could be applied to various manufacturing and service industries as it is more effective than the Shewhart chart and simpler than the VP, VSS and CUSUM charts.

Details

International Journal of Quality & Reliability Management, vol. 25 no. 5
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 27 June 2008

Yan‐Kwang Chen, Hung‐Chang Liao and Fei‐Rung Chiu

The purpose of this paper is to re‐evaluate the performance of the adaptive control charts which allow some of their design parameters to change during production depending on the…

Abstract

Purpose

The purpose of this paper is to re‐evaluate the performance of the adaptive control charts which allow some of their design parameters to change during production depending on the collected information from samples over time. Instead of employing a single performance measure (average time to signal process changes), a set of measures, associated with the inspection efficiency and effort, is taken into account in the evaluation process.

Design/methodology/approach

A multivariate analysis of variation (MANOVA) approach along with the post hoc analysis are applied to investigate the performance of different adaptive control charts based on different measures.

Findings

The findings indicate that different adaptive control charts may have different performance, depending on the measure regarded and the value of shift in process mean. In general, the VSSC, VSSI, and VSI control charts would be recommended for a process with a small, moderate, and large shift, respectively. The SS chart is still the best choice for a process with an extremely large shift.

Research limitations/implications

Up to now, the proposed procedure has been developed for the comparative analyses of adaptive charts, but it could be adjusted for other adaptive charts as well.

Originality/value

This paper provides a review of the performance of adaptive control charts from a novel perspective.

Details

International Journal of Quality & Reliability Management, vol. 25 no. 6
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 2 October 2017

Shanjun Chen and Haibin Duan

The purpose of this paper is to propose an improved optimization method for image matching problem, which is based on multi-scale Gaussian mutation pigeon-inspired optimization…

Abstract

Purpose

The purpose of this paper is to propose an improved optimization method for image matching problem, which is based on multi-scale Gaussian mutation pigeon-inspired optimization (MGMPIO) algorithm, with the objective of accomplishing the complicated image matching quickly.

Design/methodology/approach

The hybrid model of multi-scale Gaussian mutation (MGM) mechanism and pigeon-inspired optimization (PIO) algorithm is established for image matching problem. The MGM mechanism is a nonlinear model, which can adjust the position of pigeons by mutation operation. In addition, the variable parameter (VP) mechanism is exploited to adjust the map and compass factor of the original PIO. Low-cost quadrotor, a type of electric multiple rotorcraft, is used as a carrier of binocular camera to obtain the images.

Findings

This work improved the PIO algorithm by modifying the search strategy and adding some limits, so that it can have better performance when applied to the image matching problem. Experimental results show that the proposed method demonstrates satisfying performance in convergence speed, robustness and stability.

Practical implications

The proposed MGMPIO algorithm can be easily applied to solve practical problems and accelerate convergence speed of the original PIO, and thus enhancing the speed of matching process, which will considerably increase the effectiveness of algorithm.

Originality/value

A hybrid model of the MGM mechanism and PIO algorithm is proposed for image matching problem. The VP mechanism and low-cost quadrotor is also utilized in image matching problem.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 10 August 2015

D. R. Prajapati and Sukhraj Singh

The purpose of this paper is to counter autocorrelation by designing the chart, using warning limits. Various optimal schemes of modified chart are proposed for various sample…

Abstract

Purpose

The purpose of this paper is to counter autocorrelation by designing the chart, using warning limits. Various optimal schemes of modified chart are proposed for various sample sizes (n) at levels of correlation (Φ) of 0.00, 0.475 and 0.95. These optimal schemes of modified chart are compared with the double sampling (DS) chart, suggested by Costa and Claro (2008).

Design/methodology/approach

The performance of the chart is measured in terms of the average run length (ARL) that is the average number of samples before getting an out-of-control signal. Ultimately, due to the effect of autocorrelation among the data, the performance of the chart is suspected. The ARLs at various sets of parameters of the chart are computed by simulation, using MATLAB. The suggested optimal schemes are simpler schemes with limited number of parameters and smaller sample size (n=4) and this simplicity makes them very helpful in quality control.

Findings

The suggested optimal schemes of modified chart are compared with the DS chart, suggested by Costa and Claro (2008). It is concluded that the modified chart outperforms the DS chart at various levels of correlation (Φ) and shifts in the process mean. The simplicity in the design of modified chart, makes it versatile for many industries.

Research limitations/implications

Both the schemes are optimized by assuming the normal distribution. But this assumption may also be relaxed to design theses schemes for autocorrelated data. The optimal schemes for chart can be developed for variable sample size and for variable sampling intervals. The optimal schemes can also be explored for cumulative sum and exponentially weighted moving average charts.

Practical implications

The correlation among the process outputs of any industry can be find out and corresponding to that level of correlation the suggested control chart parameters can be applied. The understandable and robust design of modified chart makes it usable for industrial quality control.

Social implications

The rejection level of products in the industries can be reduced by designing the better control chart schemes which will also reduce the loss to the society, as suggested by Taguchi (1985).

Originality/value

Although it is the extension of previous work but it can be applied to various manufacturing industries as well as service industries, where the data are positively correlated and normally distributed.

Details

The TQM Journal, vol. 27 no. 5
Type: Research Article
ISSN: 1754-2731

Keywords

Article
Publication date: 18 April 2008

J. Rodrigues Dias and Paulo Infante

The purpose of this paper is to investigate a new sampling methodology previously proposed for systems with a known lifetime distribution: the Predetermined Sampling Intervals…

1180

Abstract

Purpose

The purpose of this paper is to investigate a new sampling methodology previously proposed for systems with a known lifetime distribution: the Predetermined Sampling Intervals (PSI) method.

Design/methodology/approach

The methodology is defined on basis of system hazard cumulative rate, and is compared with other approaches, particularly those whose parameters may change in real time, taking into account current sample information.

Findings

For different lifetime distributions, the results obtained for adjusted average time to signal (AATS) using a control chart for the sample mean are presented and analysed. They demonstrate the high degree of statistical performance of this sampling procedure, particularly when used in systems with an increasing failure rate distribution.

Practical implications

This PSI method is important from a quality and reliability management point of view.

Originality/value

This methodology involves a process by which sampling instants are obtained at the beginning of the process to be controlled. Also this new approach allows for statistical comparison with other sampling schemes, which is a novel feature.

Details

International Journal of Quality & Reliability Management, vol. 25 no. 4
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 6 June 2016

D.R. Prajapati and Sukhraj Singh

It is found that the process outputs from most of the industries are correlated and the performance of X-bar chart deteriorates when the level of correlation increases. The…

Abstract

Purpose

It is found that the process outputs from most of the industries are correlated and the performance of X-bar chart deteriorates when the level of correlation increases. The purpose of this paper is to compute the level of correlation among the observations of the weights of tablets of a pharmaceutical industry by using modified X-bar chart.

Design/methodology/approach

The design of the modified X-bar chart is based upon the sum of χ2s, using warning limits and the performance of the chart is measured in terms of average run lengths (ARLs). The ARLs at various sets of parameters of the modified X-bar chart are computed; using MATLAB software at the given mean and standard deviation.

Findings

The performance of the modified X-bar chart is computed for sample sizes of four. ARLs of optimal schemes of X-bar chart for sample size of four are computed. Various optimal schemes of modified X-bar chart for sample size (n) of four at the levels of correlation (Φ) of 0.00, 0.25, 0.50, 0.75 and 1.00 are presented in this paper. Samples of weights of the tablets are taken from a pharmaceutical industry and computed the level of correlation among the observations of the weights of the tablets. It is found that the observations are closely resembled with the simulated observations for the level of correlation of 0.75 in this case study. The performance of modified X-bar chart for sample size (n) of four at the levels of correlation (Φ) of 0.50 and 0.75 is also compared with the conventional (Shewhart) X-bar chart and it is concluded that the modified X-bar chart performs better than Shewhart X-bar chart.

Research limitations/implications

All the schemes are optimized by assuming the normal distribution. But this assumption may also be relaxed to design theses schemes for autocorrelated data. The optimal schemes for modified X-bar chart can also be used for other industries; where the manufacturing time of products is small. This scheme may also be used for any sample sizes suitable for the industries

Practical implications

The optimal scheme of modified X-bar chart for sample size (n) of four is used according to the computed level of correlation in the observations. The simple design of modified X-bar chart makes it more useful at the shop floor level for many industries where correlation exists. The correlation among the process outputs of any industry can be find out and corresponding to that level of correlation, the suggested control chart parameters can be used.

Social implications

The design of modified X-bar chart uses very less numbers of parameters so it can be used at the shop floor level with ease. The rejection level of products in the industries can be reduced by designing the better control chart schemes which will also reduce the loss to the society as suggested by Taguchi (1985).

Originality/value

Although; it is the extension of previous work but it can be applied to various manufacturing and service industries; where the data are correlated and normally distributed.

Details

International Journal of Quality & Reliability Management, vol. 33 no. 6
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 19 February 2020

Seishiro Matsubara, Kenjiro Terada, Ryusei Maeda, Takaya Kobayashi, Masanobu Murata, Takuya Sumiyama, Kenji Furuichi and Chisato Nonomura

This study aims to propose a novel viscoelastic–viscoplastic combined constitutive model for glassy amorphous polymers within the framework of thermodynamics at finite strain that…

Abstract

Purpose

This study aims to propose a novel viscoelastic–viscoplastic combined constitutive model for glassy amorphous polymers within the framework of thermodynamics at finite strain that is capable of capturing their rate-dependent inelastic mechanical behavior in wide ranges of deformation rate and amount.

Design/methodology/approach

The rheology model whose viscoelastic and viscoplastic elements are connected in series is set in accordance with the multi-mechanism theory. Then, the constitutive functions are formulated on the basis of the multiplicative decomposition of the deformation gradient implicated by the rheology model within the framework of thermodynamics. Dynamic mechanical analysis (DMA) and loading/unloading/no-load tests for polycarbonate (PC) are conducted to identify the material parameters and demonstrate the capability of the proposed model.

Findings

The performance was validated in comparison with the series of the test results with different rates and amounts of deformation before unloading together. It has been confirmed that the proposed model can accommodate various material behaviors empirically observed, such as rate-dependent elasticity, elastic hysteresis, strain softening, orientation hardening and strain recovery.

Originality/value

This paper presents a novel rheological constitutive model in which the viscoelastic element connected in series with the viscoplastic one exclusively represents the elastic behavior, and each material response is formulated according to the multiplicatively decomposed deformation gradients. In particular, the yield strength followed by the isotropic hardening reflects the relaxation characteristics in the viscoelastic constitutive functions so that the glass transition temperature could be variant within the wide range of deformation rate. Consequently, the model enables us to properly represent the loading process up to large deformation regime followed by unloading and no-load processes.

Details

Engineering Computations, vol. 37 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 6 June 2016

S. Mohammad Hashemian, Rassoul Noorossana, Ali Keyvandarian and Maryam Shekary A.

The purpose of this paper is to compare the performances of np-VP control chart with estimated parameter to the np-VP control chart with known parameter using average…

Abstract

Purpose

The purpose of this paper is to compare the performances of np-VP control chart with estimated parameter to the np-VP control chart with known parameter using average time-to-signal (ATS), standard deviation of the time-to-signal (SDTS), and average number of observations to signal (ANOS) as performance measures.

Design/methodology/approach

The approach used in this study is probabilistic in which the expected values of performance measures are calculated using probabilities of different estimators used to estimate process parameter.

Findings

Numerical results indicate different performances for the np-VP control chart in known and estimated parameter cases. It is obvious that when process parameter is not known and is estimated using Phase I data, the chart does not perform as user expects. To tackle this issue, optimal Phase I estimation scenarios are recommended to obtain the best performance from the chart in the parameter estimation case in terms of performance measures.

Practical implications

This research adds to the body of knowledge in quality control of process monitoring systems. This paper may be of particular interest to practitioners of quality systems in factories where products are monitored to reduce the number of defectives and np chart parameter needs to be estimated.

Originality/value

The originality of this paper lies within the context in which an adaptive np control chart is studied and the process parameter unlike previous studies is assumed unknown. Although other types of control charts have been studied when process parameter is unknown but this is the first time that adaptive np chart performance with estimated process parameter is studied.

Details

International Journal of Quality & Reliability Management, vol. 33 no. 6
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 June 1996

Elie Bernard‐Weil and F. Mikol

Agonistic antagonistic system theory and praxis were born in the medical field, but may be defined now from an epistemological and biomathematical point of view. Describes new…

Abstract

Agonistic antagonistic system theory and praxis were born in the medical field, but may be defined now from an epistemological and biomathematical point of view. Describes new developments in agonistic antagonistic (AA) theory and presents new applications. These include new mathematical approaches that involve variable parameters and partial derivatives in models for the regulation of AA couples (MRAAC). Gives new biomedical applications and, in explanation, a mechanism called “pathological homeostasis” (PH) is introduced. Also provides details of therapeutical trials. Suggests systems science or cybernetical strategies which are likely to have a broad field of application, particularly among decision makers in general.

Details

Kybernetes, vol. 25 no. 4
Type: Research Article
ISSN: 0368-492X

Keywords

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