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Article
Publication date: 17 January 2020

Parviz Fattahi, Naeeme Bagheri Rad, Fatemeh Daneshamooz and Samad Ahmadi

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each…

Abstract

Purpose

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each product is produced by assembling a set of several different parts. At first, the parts are processed in a flexible job shop system, and then at the second stage, the parts are assembled and products are produced.

Design/methodology/approach

As the problem is non-deterministic polynomial-time-hard, a new hybrid particle swarm optimization and parallel variable neighborhood search (HPSOPVNS) algorithm is proposed. In this hybrid algorithm, particle swarm optimization (PSO) algorithm is used for global exploration of search space and parallel variable neighborhood search (PVNS) algorithm for local search at vicinity of solutions obtained in each iteration. For parameter tuning of the metaheuristic algorithms, Taguchi approach is used. Also, a statistical test is proposed to compare the ability of metaheuristics at finding the best solution in the medium and large sizes.

Findings

Numerical experiments are used to evaluate and validate the performance and effectiveness of HPSOPVNS algorithm with hybrid particle swarm optimization with a variable neighborhood search (HPSOVNS) algorithm, PSO algorithm and hybrid genetic algorithm and Tabu search (HGATS). The computational results show that the HPSOPVNS algorithm achieves better performance than competing algorithms.

Practical implications

Scheduling of manufacturing parts and planning of assembly operations are two steps in production systems that have been studied independently. However, with regard to many manufacturing industries having assembly lines after manufacturing stage, it is necessary to deal with a combination of these problems that is considered in this paper.

Originality/value

This paper proposed a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations.

Article
Publication date: 8 June 2015

Yu Lei, Maoguo Gong, Licheng Jiao and Yi Zuo

The examination timetabling problem is an NP-hard problem. A large number of approaches for this problem are developed to find more appropriate search strategies. Hyper-heuristic…

Abstract

Purpose

The examination timetabling problem is an NP-hard problem. A large number of approaches for this problem are developed to find more appropriate search strategies. Hyper-heuristic is a kind of representative methods. In hyper-heuristic, the high-level search is executed to construct heuristic lists by traditional methods (such as Tabu search, variable neighborhoods and so on). The purpose of this paper is to apply the evolutionary strategy instead of traditional methods for high-level search to improve the capability of global search.

Design/methodology/approach

This paper combines hyper-heuristic with evolutionary strategy to solve examination timetabling problems. First, four graph coloring heuristics are employed to construct heuristic lists. Within the evolutionary algorithm framework, the iterative initialization is utilized to improve the number of feasible solutions in the population; meanwhile, the crossover and mutation operators are applied to find potential heuristic lists in the heuristic space (high-level search). At last, two local search methods are combined to optimize the feasible solutions in the solution space (low-level search).

Findings

Experimental results demonstrate that the proposed approach obtains competitive results and outperforms the compared approaches on some benchmark instances.

Originality/value

The contribution of this paper is the development of a framework which combines evolutionary algorithm and hyper-heuristic for examination timetabling problems.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 8 no. 2
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 21 July 2020

Xu Dongyang, Li Kunpeng, Yang Jiehui and Cui Ligang

This paper aims to explore the commodity transshipment planning among customers, which is commonly observed in production/sales enterprises to save the operational costs.

Abstract

Purpose

This paper aims to explore the commodity transshipment planning among customers, which is commonly observed in production/sales enterprises to save the operational costs.

Design/methodology/approach

A mixed integer programming (MIP) model is built and five types of valid inequalities for tightening the solution space are derived. An improved variable neighborhood search (IVNS) algorithm is presented combining the developed multistart initial solution strategy and modified neighborhood local search procedure.

Findings

Experimental results demonstrate that: with less decision variables considered, the proposed model can solve more instances compared to the existing model in previous literature. The valid inequalities utilized to tighten the searching space can efficiently help the model to obtain optimal solutions or high-quality lower bounds. The improved algorithm is efficient to obtain optimal or near-optimal solutions and superior to the compared algorithm in terms of solution quality, computational time and robustness.

ractical implications

This research not only can help reduce operational costs and improve logistics efficiency for relevant enterprises, but also can provide guidance for constructing the decision support system of logistics intelligent scheduling platform to cater for centralized management and control.

Originality/value

This paper develops a more compact model and some stronger valid inequalities. Moreover, the proposed algorithm is easy to implement and performs well.

Details

Industrial Management & Data Systems, vol. 120 no. 8
Type: Research Article
ISSN: 0263-5577

Keywords

Article
Publication date: 21 January 2020

Ryma Zineb Badaoui, Mourad Boudhar and Mohammed Dahane

This paper studies the preemptive scheduling problem of independent jobs on identical machines. The purpose of this paper is to minimize the makespan under the imposed…

Abstract

Purpose

This paper studies the preemptive scheduling problem of independent jobs on identical machines. The purpose of this paper is to minimize the makespan under the imposed constraints, namely, the ones that relate the transportation delays which are required to transport a preempted job from one machine to another. This study considers the case when the transportation delays are variable.

Design/methodology/approach

The contribution is twofold. First, this study proposes a new linear programming formulation in real and binary decision variables. Then, this study proposes and implements a solution strategy, which consists of two stages. The goal of the first stage is to obtain the best machines order using a local search strategy. For the second stage, the objective is to determine the best possible sequence of jobs. To solve the preemptive scheduling problem with transportation delays, this study proposes a heuristic and two metaheuristics (simulated annealing and variable neighborhood search), each with two modes of evaluation.

Findings

Computational experiments are presented and discussed on randomly generated instances.

Practical implications

The study has implications in various industrial environments when the preemption of jobs is allowed.

Originality/value

This study proposes a new linear programming formulation for the problem with variable transportation delays as well as a corresponding heuristic and metaheuristics.

Details

Journal of Modelling in Management, vol. 15 no. 3
Type: Research Article
ISSN: 1746-5664

Keywords

Article
Publication date: 13 May 2022

Zeynep Aydınalp and Doğan Özgen

Drugs are strategic products with essential functions in human health. An optimum design of the pharmaceutical supply chain is critical to avoid economic damage and adverse…

Abstract

Purpose

Drugs are strategic products with essential functions in human health. An optimum design of the pharmaceutical supply chain is critical to avoid economic damage and adverse effects on human health. The vehicle-routing problem, focused on finding the lowest-cost routes with available vehicles and constraints, such as time constraints and road length, is an important aspect of this. In this paper, the vehicle routing problem (VRP) for a pharmaceutical company in Turkey is discussed.

Design/methodology/approach

A mixed-integer programming (MIP) model based on the vehicle routing problem with time windows (VRPTW) is presented, aiming to minimize the total route cost with certain constraints. As the model provides an optimum solution for small problem sizes with the GUROBI® solver, for large problem sizes, metaheuristic methods that simulate annealing and adaptive large neighborhood search algorithms are proposed. A real dataset was used to analyze the effectiveness of the metaheuristic algorithms. The proposed simulated annealing (SA) and adaptive large neighborhood search (ALNS) were evaluated and compared against GUROBI® and each other through a set of real problem instances.

Findings

The model is solved optimally for a small-sized dataset with exact algorithms; for solving a larger dataset, however, metaheuristic algorithms require significantly lesser time. For the problem addressed in this study, while the metaheuristic algorithms obtained the optimum solution in less than one minute, the solution in the GUROBI® solver was limited to one hour and three hours, and no solution could be obtained in this time interval.

Originality/value

The VRPTW problem presented in this paper is a real-life problem. The vehicle fleet owned by the factory cannot be transported between certain suppliers, which complicates the solution of the problem.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 16 no. 1
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 11 August 2021

Irappa Basappa Hunagund, V. Madhusudanan Pillai and Kempaiah U.N.

The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and…

Abstract

Purpose

The purpose of this paper is to review, evaluate and classify the academic research that has been published in facility layout problems (FLPs) and to analyse how researches and practices on FLPs are.

Design/methodology/approach

The review is based on 166 papers published from 1953 to 2021 in international peer-reviewed journals. The literature review on FLPs is presented under broader headings of discrete space and continuous space FLPs. The important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. The articles reported in the literature on various representations of facilities for the continuous space Unequal Area Facility Layout Problems (UA-FLPs) are summarized. Discussed and commented on adaptive and robust approaches for dynamic environment FLPs. Highlighted the application of meta-heuristic solution methods for FLPs of a larger size.

Findings

It is found that most of the earlier research adopted the discrete space for the formulation of FLPs. This type of space representation for FLPs mostly assumes an equal area for all facilities. UA-FLPs represented in discrete space yield irregular shape facilities. It is also observed that the recent works consider the UA-FLPs in continuous space. The solution of continuous space UA-FLPs is more accurate and realistic. Some of the recent works on UA-FLPs consider the flexible bay structure (FBS) due to its advantages over the other representations. FBS helps the proper design of aisle structure in the detailed layout plan. Further, the recent articles reported in the literature consider the dynamic environment for both equal and unequal area FLPs to cope with the changing market environment. It is also found that FLPs are Non-deterministic Polynomial-complete problems, and hence, they set the challenges to researchers to develop efficient meta-heuristic methods to solve the bigger size FLPs in a reasonable time.

Research limitations/implications

Due to the extremely large number of papers on FLPs, a few papers may have inadvertently been missed. The facility layout design research domain is extremely vast which covers other areas such as cellular layouts, pick and drop points and aisle structure design. This research review on FLPs did not consider the papers published on cellular layouts, pick and drop points and aisle structure design. Despite the possibility of not being all-inclusive, the authors firmly believe that most of the papers published on FLPs are covered and the general picture presented on various approaches and parameters of FLPs in this paper are precise and trustworthy.

Originality/value

To the best of the authors’ knowledge, this paper reviews and classifies the literature on FLPs for the first time under the broader headings of discrete space and continuous space representations. Many important formulations of FLPs under static and dynamic environments represented in the discrete and continuous space are presented. This paper also provides the observations from the literature review and identifies the prospective future directions.

Article
Publication date: 4 December 2020

Yuquan Wang and Naiming Xie

purpose of this paper is providing a solution for flexible flow shop scheduling problem with uncertain processing time in aeronautical composite lay-up workshop.

Abstract

Purpose

purpose of this paper is providing a solution for flexible flow shop scheduling problem with uncertain processing time in aeronautical composite lay-up workshop.

Design/methodology/approach

A flexible flow scheduling model and algorithm with interval grey processing time is established. First, according to actual needs of composite laminate shop scheduling process, interval grey number is used to represent uncertain processing time, and interval grey processing time measurement method, grey number calculation and comparison rules, grey Gantt chart, and other methods are further applied. Then a flexible flow shop scheduling model with interval grey processing time (G-FFSP) is established, and an artificial bee colony algorithm based on an adaptive neighbourhood search strategy is designed to solve the model. Finally, six examples are generated for simulation scheduling, and the efficiency and performance of the model and algorithm are evaluated by comparing the results.

Findings

Results show that flexible flow shop scheduling model and algorithm with interval grey processing time can provide an optimal solution for composite lay-up shop scheduling problems and other similar flow shop scheduling problems.

Social implications

Uncertain processing time is common in flexible workshop manufacturing, and manual scheduling greatly restricts the production efficiency of workshop. In this paper, combined with grey system theory, an intelligent algorithm is used to solve flexible flow shop scheduling problem to promote intelligent and efficient production of enterprises.

Originality/value

This paper applies and perfects interval grey processing time measurement method, grey number calculation and comparison rules, grey Gantt chart and other methods. A flexible flow shop scheduling model with interval grey processing time is established, and an artificial bee colony algorithm with an adaptive domain search strategy is designed. It provides a comprehensive solution for flexible flow shop scheduling with uncertain processing time.

Details

Grey Systems: Theory and Application, vol. 11 no. 4
Type: Research Article
ISSN: 2043-9377

Keywords

Article
Publication date: 1 June 2005

Mustapha Nourelfath, Nabil Nahas and Daoud Ait‐Kadi

The purpose of this paper is to formulate a new problem of the optimal design of a series manufacturing production line system, and to develop an efficient heuristic approach to…

Abstract

Purpose

The purpose of this paper is to formulate a new problem of the optimal design of a series manufacturing production line system, and to develop an efficient heuristic approach to solve it. The optimal design objective is to maximize the efficiency subject to a total cost constraint.

Design/methodology/approach

To estimate series production line efficiency, an analytical decomposition‐type approximation is used. The optimal design problem is formulated as one of combinatorial optimization where the decision variables are buffers and types of machines. This problem is solved by developing and demonstrating a problem‐specific ant system algorithm. Numerical examples illustrate the effectiveness of the algorithm.

Findings

It has been found that this algorithm can always find near‐optimal or optimal solutions quickly. The approach developed in this paper for manufacturing lines can be adapted for power systems and telecommunication systems.

Originality/value

The paper presents a new approach for the optimal design of buffered series production lines. This optimization approach aims at selecting both the machines and the levels of buffers. The paper also develops an efficient solution approach based on the ant system meta‐heuristic.

Details

Journal of Quality in Maintenance Engineering, vol. 11 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 5 March 2018

Chao Wang, Shengchuan Zhou, Yang Gao and Chao Liu

The purpose of this paper is to provide an effective solution method for the truck and trailer routing problem (TTRP) which is one of the important NP-hard combinatorial…

Abstract

Purpose

The purpose of this paper is to provide an effective solution method for the truck and trailer routing problem (TTRP) which is one of the important NP-hard combinatorial optimization problems owing to its multiple real-world applications. It is a generalization of the famous vehicle routing problem (VRP), involving a group of geographically scattered customers served by the vehicle fleet including trucks and trailers.

Design/methodology/approach

The meta-heuristic solution approach based on bat algorithm (BA) in which a local search procedure performed by five different neighborhood structures is developed. Moreover, a self-adaptive (SA) tuning strategy to preserve the swarm diversity is implemented. The effectiveness of the proposed SA-BA is investigated by an experiment conducted on 21 benchmark problems that are well known in the literature.

Findings

Computational results indicate that the proposed SA-BA algorithm is computationally efficient through comparison with other existing algorithms found from the literature according to solution quality. As for the actual computational time, the SA-BA algorithm outperforms others. However, the scaled computational time of the SA-BA algorithm underperforms the other algorithms.

Originality/value

In this work the authors show that the proposed SA-BA is effective as a method for the TTRP problem. To the authors’ knowledge, the BA has not been applied previously, as in this work, to solve the TTRP problem.

Details

Engineering Computations, vol. 35 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 28 March 2008

Nabil Nahas, Mustapha Nourelfath and Daoud Ait‐Kadi

The purpose of this paper is to extend the optimal design problem of series manufacturing production lines to series‐parallel lines, where redundant machines and in‐process…

Abstract

Purpose

The purpose of this paper is to extend the optimal design problem of series manufacturing production lines to series‐parallel lines, where redundant machines and in‐process buffers are both included to achieve a greater production rate. The objective is to maximize production rate subject to a total cost constraint.

Design/methodology/approach

An analytical method is proposed to evaluate the production rate, and an ant colony approach is developed to solve the problem. To estimate series‐parallel production line performance, each component (i.e. each set of parallel machines) of the original production line is approximated as a single unreliable machine. To determine the steady state behaviour of the resulting non‐homogeneous production line, it is first transformed into an approximately equivalent homogeneous line. Then, the well‐known Dallery‐David‐Xie algorithm (DDX) is used to solve the decomposition equations of the resulting (homogenous) line. The optimal design problem is formulated as a combinatorial optimisation one where the decision variables are buffers and types of machines, as well as the number of redundant machines. The effectiveness of the ant colony system approach is illustrated through numerical examples.

Findings

Simulation results show that the analytical approximation used to estimate series‐parallel production lines is very accurate. It has been found also that ant colonies can be extended to deal with the series‐parallel extension to determine near‐optimal or optimal solutions in a reasonable amount of time.

Practical implications

The model and the solution approach developed can be applied for optimal design of several industrial systems such as manufacturing lines and power production systems.

Originality/value

The paper presents an approach for the optimal design problem of series‐parallel manufacturing production lines.

Details

Journal of Quality in Maintenance Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

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