Search results

1 – 10 of 25
Article
Publication date: 3 August 2022

Nargess Yousefi-Limaee, Behzad Shirkavand Hadavand and Zahra Rahmani

Methylene blue (MB) is classified as a cationic dye which is widely used as chemical indicator, coloring agent and biological stain. The discharge of this dye to the water streams…

Abstract

Purpose

Methylene blue (MB) is classified as a cationic dye which is widely used as chemical indicator, coloring agent and biological stain. The discharge of this dye to the water streams is harmful to the human beings. For this reason, this study investigated the removal of MB from aqueous solution by hydrogel nanocomposite.

Design/methodology/approach

In experimental part, at first, ultraviolet (UV)-curable hydrogel/chitosan nanocomposite, which improves its elasticity by urethane acrylate, was synthesized and characterized by FTIR and SEM analysis. Afterward, the synthesized hydrogel nanocomposite was applied for the removal of MB and the influence of operational condition including nanocomposite loading, dye concentration, contact time and pH of solution was specified. Moreover, isotherm studies as well as kinetics survey were performed.

Findings

Langmuir, Freundlich, Brunauer, Emmett and Teller and Tempkin adsorption isotherms were assessed for the analysis of experimental data indicating the Freundlich isotherm was the best fitted one. The adsorption kinetics data was examined indicating the adsorption kinetics appropriate to pseudo-second-order kinetics model.

Originality/value

The predominant water absorption property of the UV-curable hydrogel/chitosan nanocomposite to 8.5 steps and outstanding adsorption capacity for the elimination of MB on hydrogel nanocomposite subscribed that the synthesized hydrogel could be a favorable adsorbent for simultaneous absorption of water and removal of cationic dyes.

Details

Pigment & Resin Technology, vol. 52 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 8 November 2011

Nishant Bhore and Prakash Mahanwar

The purpose of this paper is to synthesise UV curable emulsion latex and to study characteristics and various performance properties such as tackiness, peel adhesion and cohesive…

Abstract

Purpose

The purpose of this paper is to synthesise UV curable emulsion latex and to study characteristics and various performance properties such as tackiness, peel adhesion and cohesive strength for pressure sensitive adhesive (PSA) application after UV curing.

Design/methodology/approach

The two component water‐based ultraviolet (UV) curable acrylate PSAs were synthesised by emulsion copolymerization. The synthesised emulsion samples were characterised and various performance properties such as tackiness, peel adhesion and cohesive strength for PSAs were tested after UV curing.

Findings

The thermal analysis showed the effect of methyl methacrylate (MMA) content on the glass transition temperature of emulsions, which had significant effect on tack. Effects of varying concentration of multifunctional monomer trimethylolpropane triacrylate (TMPTA) and UV exposure time on properties of UV curable PSA were also studied.

Research limitations/implications

The results associated with the UV curable water based PSA has certain advantages, such as low VOC and fast curing rate and with the scope for further research by using the radiations with different intensities or other radiation systems such as electron beam curing.

Practical implications

Practically the UV water based PSAs are already in industrial use for glass lamination, silicon semiconductor dicing, and in medical use for band aids and drug delivery systems and for dental applications for cavity filling.

Originality/value

The water based UV curable PSA synthesised by emulsion polymerization had very good tackiness properties with lower MMA content. It was observed that the lower the concentration of TMPTA, the better the performance properties, such as tack and peel strength. It was also observed that with increasing TMPTA concentration the cohesive strength increased.

Details

Pigment & Resin Technology, vol. 40 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Abstract

Purpose

Additive manufacturing (AM) or solid freeform fabrication (SFF) technique is extensively used to produce intrinsic 3D structures with high accuracy. Its significant contributions in the field of tissue engineering (TE) have significantly increased in the recent years. TE is used to regenerate or repair impaired tissues which are caused by trauma, disease and injury in human body. There are a number of novel materials such as polymers, ceramics and composites, which possess immense potential for production of scaffolds. However, the major challenge is in developing those bioactive and patient-specific scaffolds, which have a required controlled design like pore architecture with good interconnectivity, optimized porosity and microstructure. Such design not only supports cell proliferation but also promotes good adhesion and differentiation. However, the traditional techniques fail to fulfill all the required specific properties in tissue scaffold. The purpose of this study is to report the review on AM techniques for the fabrication of TE scaffolds.

Design/methodology/approach

The present review paper provides a detailed analysis of the widely used AM techniques to construct tissue scaffolds using stereolithography (SLA), selective laser sintering (SLS), fused deposition modeling (FDM), binder jetting (BJ) and advanced or hybrid additive manufacturing methods.

Findings

Subsequently, this study also focuses on understanding the concepts of TE scaffolds and their characteristics, working principle of scaffolds fabrication process. Besides this, mechanical properties, characteristics of microstructure, in vitro and in vivo analysis of the fabricated scaffolds have also been discussed in detail.

Originality/value

The review paper highlights the way forward in the area of additive manufacturing applications in TE field by following a systematic review methodology.

Details

Rapid Prototyping Journal, vol. 27 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 27 January 2021

Irina Tatiana Garces and Cagri Ayranci

A review on additive manufacturing (AM) of shape memory polymer composites (SMPCs) is put forward to highlight the progress made up to date, conduct a critical review and show the…

Abstract

Purpose

A review on additive manufacturing (AM) of shape memory polymer composites (SMPCs) is put forward to highlight the progress made up to date, conduct a critical review and show the limitations and possible improvements in the different research areas within the different AM techniques. The purpose of this study is to identify academic and industrial opportunities.

Design/methodology/approach

This paper introduces the reader to three-dimensional (3 D) and four-dimensional printing of shape memory polymers (SMPs). Specifically, this review centres on manufacturing technologies based on material extrusion, photopolymerization, powder-based and lamination manufacturing processes. AM of SMPC was classified according to the nature of the filler material: particle dispersed, i.e. carbon, metallic and ceramic and long fibre reinforced materials, i.e. carbon fibres. This paper makes a distinction for multi-material printing with SMPs, as multi-functionality and exciting applications can be proposed through this method. Manufacturing strategies and technologies for SMPC are addressed in this review and opportunities in the research are highlighted.

Findings

This paper denotes the existing limitations in the current AM technologies and proposes several directions that will contribute to better use and improvements in the production of additive manufactured SMPC. With advances in AM technologies, gradient changes in material properties can open diverse applications of SMPC. Because of multi-material printing, co-manufacturing sensors to 3D printed smart structures can bring this technology a step closer to obtain full control of the shape memory effect and its characteristics. This paper discusses the novel developments in device and functional part design using SMPC, which should be aided with simple first stage design models followed by complex simulations for iterative and optimized design. A change in paradigm for designing complex structures is still to be made from engineers to exploit the full potential of additive manufactured SMPC structures.

Originality/value

Advances in AM have opened the gateway to the potential design and fabrication of functional parts with SMPs and their composites. There have been many publications and reviews conducted in this area; yet, many mainly focus on SMPs and reserve a small section to SMPC. This paper presents a comprehensive review directed solely on the AM of SMPC while highlighting the research opportunities.

Details

Rapid Prototyping Journal, vol. 27 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 16 January 2009

Yih‐Lin Cheng and Meng‐Long Lee

In order to manufacture scaffolds for tissue engineering, a dynamic mask rapid prototyping system to cure UV‐curable biodegradable material was developed. The aim of this paper is…

1487

Abstract

Purpose

In order to manufacture scaffolds for tissue engineering, a dynamic mask rapid prototyping system to cure UV‐curable biodegradable material was developed. The aim of this paper is to document this system.

Design/methodology/approach

A digital micro‐mirror device (DMD) was used as the dynamic mask generator, with each layer's mask pattern dictated by our self‐developed software. To build the scaffolds, UV light reflected by the DMD was then focused onto the biodegradable material to cure it. The biodegradable material used in this experiment was a mixture of 85/15 PLGA, PEG‐HEMA, and a photo‐initiator.

Findings

The dynamic mask rapid prototyping system was successfully built and scaffolds made of UV‐curable biodegradable material were fabricated to verify the system capacity. The working exposure time for each layer was 45 s except for the first layer, which was 60 s. Scaffolds with 0°/90° and 60°/120° strips in alternating layers were fabricated and the pore size error in X and Y axes of 0°/90° design was found to be 7.33 and 2.13 percent, respectively. Preliminary cell culture tests indicate the fabricated scaffold is not harmful to MG‐63 cell growth.

Research limitations/implications

Different scaffold designs and more UV‐curable biodegradable materials may be further implemented and tested through this system.

Originality/value

This research developed a novel system for tissue engineering scaffold fabrication which can process UV‐curable biodegradable material.

Details

Rapid Prototyping Journal, vol. 15 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 February 2024

Umesh Mahajan and S.T. Mhaske

This study aims to focus on how reactive diluents with mono- and di-functionalities affect the properties of resin formulation developed from bioderived precursors. A hydroxyethyl…

Abstract

Purpose

This study aims to focus on how reactive diluents with mono- and di-functionalities affect the properties of resin formulation developed from bioderived precursors. A hydroxyethyl methacrylate (HEMA) terminated urethane acrylate oligomer was synthesized and characterized to study its application in stereolithography 3D printing with different ratios of isobornyl acrylate and hexanediol diacrylate.

Design/methodology/approach

Polyester polyol was synthesized from suberic acid and butanediol. Additionally, isophorone diisocyanate, polyester polyol and HEMA were used to create urethane acrylate oligomer. Fourier transform infrared spectroscopy and 1H NMR were used to characterize the polyester polyol and oligomer. Various formulations were created by combining oligomer with reactive diluents in concentrations ranging from 0% to 30% by weight and curing with ultraviolet (UV) radiation. The cured coatings and 3D printed specimens were then evaluated for their properties.

Findings

The findings revealed an improvement in thermal stability, contact angle value, tensile strength and surface properties of the product which indicated its suitability for use as a 3D printing material.

Originality/value

This study discusses how oligomers that have been cured by UV radiation with mono- and difunctional reactive diluents give excellent coating characteristics and demonstrate suitability and stability for 3D printing applications.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 April 1994

DuPont has announced a new TiO2 R‐104 titanium pigment specially designed to provide outstanding optical and Theological performance at higher loadings in masterbatch…

Abstract

DuPont has announced a new TiO2 R‐104 titanium pigment specially designed to provide outstanding optical and Theological performance at higher loadings in masterbatch formulations. With the new product, polyolefin masterbatch producers can, it is stated, achieve much higher ratios of R‐104 to resin; film producers can operate with greater efficiency at higher temperatures because of the low volatility of the product.

Details

Pigment & Resin Technology, vol. 23 no. 4
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 17 September 2019

Daniel A. Porter, Nicholas Davis, Paul S. Krueger, Adam L. Cohen and David Son

Techniques of extrude and cure additive manufacturing for thermally cured, high viscosity and medical-grade silicone are investigated by using a small ram extruder and a…

Abstract

Purpose

Techniques of extrude and cure additive manufacturing for thermally cured, high viscosity and medical-grade silicone are investigated by using a small ram extruder and a near-infrared (IR) laser. The purpose of this study is to evaluate the process parameter effects on the stiffness of the final products.

Design/methodology/approach

Process parameter effects on axial stiffness values and durometer are explored. Parameters such as extrusion layer height, laser speed, laser current, laser raster spacing and multiple laser passes were investigated and compared to traditional cast and cure methods. Dimensional changes were also recorded and compared.

Findings

Tensile and durometer tests show that certain curing parameters give tensile stress and durometers within 10 per cent of bulk material specifications at 200 per cent strain. Parameters that had the highest impact on tensile stress at 200 per cent strain were layer height (0.73 per cent) followed by laser power (0.69 per cent), and then laser raster spacing (0.45 per cent). Parameters that had the highest impact on durometer were laser power (1.00 per cent), followed by layer height, (0.34 per cent) and then laser raster speed (0.32 per cent). Three-dimensional printed samples had about 11.2 per cent more shrinkage than the bulk cast samples in the longest dimension.

Originality/value

This paper is one of the first that demonstrates near IR laser curing parameter effects on three-dimensional printed, commercial off-the-shelf, medical-grade and viscous silicone. The ability to cure very viscous thermosets locally enables interesting technologies such as wire encapsulation, high voltage actuators and drug delivery devices.

Details

Rapid Prototyping Journal, vol. 26 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 15 August 2016

Belen Begines, Andrew L. Hook, Morgan R. Alexander, Christopher J. Tuck and Ricky D. Wildman

This paper aims to print 3D structures from polymers that resist bacterial attachment by reactive jetting of acrylate monomers.

2439

Abstract

Purpose

This paper aims to print 3D structures from polymers that resist bacterial attachment by reactive jetting of acrylate monomers.

Design/methodology/approach

The first step towards printing was ink development. Inks were characterised to carry out an estimation of their potential printability using the Z parameter to predict stable jetting conditions. Printability conditions were optimised for each ink using a Dimatix DMP-2800, which enabled 3D structures to be fabricated.

Findings

UV photo-initiated polymers, which resist bacterial attachment, were found to be printable using piezo-based inkjet printers. The waveform required for each ink depends on the value of the Z parameter. Once the waveform and the printability parameters were optimised, 3D objects were fabricated.

Research limitations/implications

This methodology has been confirmed as an effective method to 3D print materials that have been demonstrated to be bacteria resistant. However, ink curing depends on modification of some parameters (such as photoinitiator concentration or UV exposure time) which would result in an improvement of the curing process post jetting.

Social implications

The combination of inkjet based 3D printing with new materials resistant to bacterial attachment means the possibility of building customised medical devices with a high level of complexity and bespoke features can be fully realised. The scope and variability of the devices produced will exceed what can be achieved using standard fabrication methodologies and can be applied to reduce the incidence of device associated infections and to address increased morbidity, mortality and health care costs associated with nosocomial infections.

Originality/value

In this paper, the novel use of materials that resist bacterial attachment has been described to build 3D structures using material jetting. Its value lies on the potential impact this methodology could produce in the biomedical device and research fields.

Details

Rapid Prototyping Journal, vol. 22 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 August 2021

Shubham Shankar Mohol and Varun Sharma

Additive manufacturing has rapidly developed in terms of technology and its application in various types of industries. With this rapid development, there has been significant…

Abstract

Purpose

Additive manufacturing has rapidly developed in terms of technology and its application in various types of industries. With this rapid development, there has been significant research in the area of materials. This has led to the invention of Smart Materials (SMs). The 4D printing is basically 3D printing of these SMs. This paper aims to focus on novel materials and their useful application in various industries using the technology of 4D printing.

Design/methodology/approach

Research studies in 4D printing have increased since the time when this idea was first introduced in the year 2013. The present research study will deeply focus on the introduction to 4D printing, types of SMs and its application based on the various types of stimulus. The application of each type of SM has been explained along with its functioning with respect to the stimulus.

Findings

SMs have multiple functional applications pertaining to appropriate industries. The 4D printed parts have a distinctive capability to change its shape and self-assembly to carry out a specific function according to the requirement. Afterward, the fabricated part can recover to its 3D printed “memorized” shape once it is triggered by the stimulus.

Originality/value

The present study highlights the various capabilities of SMs, which is used as a raw material in 4D printing.

Graphical abstract

Details

Rapid Prototyping Journal, vol. 27 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

1 – 10 of 25