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Article
Publication date: 1 December 2000

Chi Fo Tsang

UV curing processes of materials have to be specially designed accordingly in order to obtain the optimized property for different electronics applications. The purpose of this…

Abstract

UV curing processes of materials have to be specially designed accordingly in order to obtain the optimized property for different electronics applications. The purpose of this study is to characterize and study the curing and thermal behavior of a two‐component epoxy‐based UV curable coating in electronics assembly with various thermal analysis techniques. Curing behavioral change in terms of UV light, UV exposure time, wavelength, modulus, thermal stability, organic volatile outgassing and volume was discussed. Process optimization of coating materials that were UV cured at 30°, 100° and 150°C for 1 and 10 min was further investigated. Moreover, the relationship between photocuring conditions and the resultant surface hardness was studied and correlated from the results of dynamic microhardness measurements. Thermal and hardness properties of the above processed coating materials before and after isopropyl alcohol saturation were also investigated.

Details

Microelectronics International, vol. 17 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 1 June 2000

Andrew G. Bachmann

UV light curing of adhesives has become the method of choice for many more industrial bonding, sealing, coating, potting and tacking applications. Because faster cures provide…

Abstract

UV light curing of adhesives has become the method of choice for many more industrial bonding, sealing, coating, potting and tacking applications. Because faster cures provide more efficient manufacturing processes and lower total assembly cost, and because light curing adhesives are being used in more kinds of applications, both the range of resins and curing equipment now available has expanded dramatically. Outlines the performances of currently available UV adhesives, their application and selection of UV light sources.

Details

Assembly Automation, vol. 20 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 1 March 1999

J.Y.H. Fuh, L. Lu, C.C. Tan, Z.X. Shen and S. Chew

Rapid prototypes formed using stereolithography (SL) method have to undergo post‐curing to increase their strength and rigidity. This study attempts to reduce, if not eliminate…

1927

Abstract

Rapid prototypes formed using stereolithography (SL) method have to undergo post‐curing to increase their strength and rigidity. This study attempts to reduce, if not eliminate, post‐cure distortion by characterising curing behaviours. Curing (both heat and UV initiated) characteristics of an acrylic‐based photopolymer under actual fabrication conditions were studied using Raman spectroscopy as well as differential scanning calorimetry (DSC) and differential scanning photo‐calorimetry (DSP). Specimens of single photopolymer lines were created using a SL machine. Raman spectroscopy was used to quantify the curing percentage at different areas on the cross‐section of these lines. Curing percentages before and after post‐curing were also obtained from the experiments. Difference in percentage of post‐curing gave an indication of the distortions faced. It was found that uncured and partially cured resins trapped within the photopolymer resulted in inhomogeneity of curing in the specimens causing shrinkage and distortion.

Details

Rapid Prototyping Journal, vol. 5 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 October 2004

Andrew Hancock and Long Lin

UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the…

2022

Abstract

UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the application of UV curing technology in ink‐jet printing. Several reasons, including the requirement of low viscosity for ink‐jet printing inks, were responsible for the lack of development of UV curable ink‐jet printing inks. This paper describes, in some details, the challenges that a formulator had to face in developing UV curable ink‐jet printing inks, together with information on the status quo of UV curable ink‐jet printing technology.

Details

Pigment & Resin Technology, vol. 33 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 May 1985

Americus

The importance of radiation curing was emphasised in the United States in 1984 when over 11,000 people specialising in this area — either a manufacturer or user attended a…

Abstract

The importance of radiation curing was emphasised in the United States in 1984 when over 11,000 people specialising in this area — either a manufacturer or user attended a conference on the subject. Obviously interest is high.

Details

Pigment & Resin Technology, vol. 14 no. 5
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 16 January 2017

Hengky Eng, Saeed Maleksaeedi, Suzhu Yu, Yu Ying Clarrisa Choong, Florencia Edith Wiria, Ruihua Eugene Kheng, Jun Wei, Pei-Chen Su and Huijun Phoebe Tham

Polymeric parts produced by 3D stereolithography (SL) process have poorer mechanical properties as compared to their counterparts fabricated via conventional methods, such as…

Abstract

Purpose

Polymeric parts produced by 3D stereolithography (SL) process have poorer mechanical properties as compared to their counterparts fabricated via conventional methods, such as injection or compression molding. Adding nanofillers in the photopolymer resin for SL could help improve mechanical properties. This study aims to achieve enhancement in mechanical properties of parts fabricated by SL, for functional applications, by using well-dispersed nanofillers in the photopolymers, together with suitable post-processing.

Design/methodology/approach

Carbon nanotubes (CNTs) have high strength and Young’s modulus, making them attractive nanofillers. However, dispersion of CNTs in photopolymer is a critical challenge, as they tend to agglomerate easily. Achieving good dispersion is crucial to improve the mechanical properties; thus, suitable dispersion mechanisms and processes are examined. Solvent exchange process was found to improve the dispersion of multiwalled carbon nanotubes in the photopolymer. The UV-absorbing nature of CNTs was also discovered to affect the curing properties. With suitable post processing, coupled with thermal curing, the mechanical properties of SL parts made from CNTs-filled resin improved significantly.

Findings

With the addition of 0.25 wt.% CNTs into the photopolymer, tensile stress and elongation of the 3D printed parts increased by 70 and 46 per cent, respectively. With the significant improvement, the achieved tensile strength is comparable to parts manufactured by conventional methods.

Practical implications

This allows functional parts to be manufactured using SL.

Originality/value

In this paper, an improved procedure to incorporate CNTs into the photopolymer was developed. Furthermore, because of strong UV-absorption nature of CNTs, curing properties of photopolymer and SL parts with and without CNT fillers were studied. Optimized curing parameters were determined and additional post-processing step for thermal curing was discovered as an essential step in order to further enhance the mechanical properties of SL composite parts.

Details

Rapid Prototyping Journal, vol. 23 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 12 August 2021

Tristan Schlotthauer, Jan Nitsche and Peter Middendorf

During post-processing of stereolithography photopolymers, the limited penetration depth of ultraviolet (UV) light can lead to inhomogeneous cross-linking. This is a major problem…

Abstract

Purpose

During post-processing of stereolithography photopolymers, the limited penetration depth of ultraviolet (UV) light can lead to inhomogeneous cross-linking. This is a major problem in part design for industrial applications as this creates uncertainty regarding the mechanical load capacity. Therefore, this paper aims to present an experimental method to measure the post-curing depth in stereolithography photopolymers.

Design/methodology/approach

Printed specimens made from urethane acrylate photopolymers are placed in a protective housing and are exposed on one side to UV light during post-processing. A depth profile of the hardness according to ASTM D2240 Shore D is determined alongside the specimens. UVA,-B and -C spectra are investigated and the dependence on exposure dose and pigmentation is studied. The results are directly linked to the mechanical properties via tensile tests and validated on an automotive trim part.

Findings

Exposure with a 405 nm light-emitting diode provides the deepest homogenous post-curing depth of 10.5 mm, which depends on the overall exposure dose and pigmentation. If the initially transparent photopolymer is colored with black pigments, post-curing depth is significantly reduced and no homogenous post-curing can be achieved. To obtain comparable mechanical properties by tensile tests, complete cross-linking of the specimen cross-section has to be ensured.

Research limitations/implications

The spatial resolution of the presented measurement method depends on the indenter size and sample hardness. As a result, the resolution of the used setup is limited in the area close to the edges of the specimen.

Originality/value

This paper shows that the spatially resolved hardness measurement provides more information on the post-curing influence than the evaluation of global mechanical properties. The presented method can be used to ensure homogenous cross-linking of stereolithography parts.

Article
Publication date: 2 January 2018

Matthew P. Watters and Michelle L. Bernhardt

This paper presents findings from a study examining curing procedures to improve the compressive strength and hardness properties of specimens while maintaining surface quality…

Abstract

Purpose

This paper presents findings from a study examining curing procedures to improve the compressive strength and hardness properties of specimens while maintaining surface quality. All specimens were created from a standard grey, acrylic-based photopolymer and fabricated using stereolithography technology. This paper aims to investigate the effects of printing layer thickness and print orientation on specimen compressive strength, as well as the effects of thermal and light curing methods. In addition, the post-print curing depth was investigated.

Design/methodology/approach

The effects of layer thickness and print orientation were investigated on 10 × 20 mm cylinders by determining the ultimate compressive strength once cured. The compressive strength of cylinders subjected to varying thermal and light settings was also investigated to determine the optimal curing settings. The effective depth of curing was investigated on a 25.4-mm cuboidal specimen, which received both thermal and light curing.

Findings

To achieve the highest compressive strength, specimens shall be printed with the minimal layer thickness of 25 µm. Increasing temperatures up to 60° C during curing provided a 0.75-MPa increase in compressive strength per degree Celsius. However, increasing temperatures above 60° C only provided a 0.15-MPa increase in compressive strength per degree Celsius. Furthermore, curing temperatures above 110° C resulted in degraded surface quality noted by defects at the layer laminations. Specimens required a minimum light curing exposure time of four hours to reach the maximum cure at which point any increase in exposure time provided no substantial increase in compressive strength.

Originality/value

This study provides recommendations for printing parameters and curing methods to achieve the optimum mechanical properties of cured stereolithography specimens.

Details

Rapid Prototyping Journal, vol. 24 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 28 May 2021

Anand Dixit, Kunal Wazarkar and Anagha S. Sabnis

Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial…

Abstract

Purpose

Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial properties. Citric acid (CA) is economical as well as a bio-based compound which possess an antimicrobial activity. So, the purpose of this research investigation is the preparation of CA-based oligomer which can be further incorporated with epoxy acrylate and tri (propylene glycol) Diacrylate (TPGDA) to form uv curable coating and the study of its antimicrobial property.

Design/methodology/approach

A UV-curable unsaturated oligomer (CUV) was synthesized from CA and glycidyl methacrylate (GMA). The chemical structure of CUV was confirmed by FTIR, 1H NMR, GPC, hydroxyl value, acid value and iodine value. Further, CUV was assimilated as an antimicrobial as well as crosslinking agent to copolymerize with epoxy acrylate oligomer and a series of UV-cured antimicrobial coatings were concocted by employing UV-curing machine. The consequence of varying the fraction of CUV on the mechanical, chemical, thermal and antimicrobial properties of UV-cured wood coatings was explored.

Findings

Results exhibited good mechanical, chemical and thermal properties. In addition, it was perceived that the zone of inhibition against S. aureus got enlarged with increasing content of CUV in the coating formulation.

Originality/value

The synthesized bio-based CUV reveals an extensive potential to ameliorate the antimicrobial properties of UV-curable coatings.

Details

Pigment & Resin Technology, vol. 50 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 8 November 2011

Nishant Bhore and Prakash Mahanwar

The purpose of this paper is to synthesise UV curable emulsion latex and to study characteristics and various performance properties such as tackiness, peel adhesion and cohesive…

Abstract

Purpose

The purpose of this paper is to synthesise UV curable emulsion latex and to study characteristics and various performance properties such as tackiness, peel adhesion and cohesive strength for pressure sensitive adhesive (PSA) application after UV curing.

Design/methodology/approach

The two component water‐based ultraviolet (UV) curable acrylate PSAs were synthesised by emulsion copolymerization. The synthesised emulsion samples were characterised and various performance properties such as tackiness, peel adhesion and cohesive strength for PSAs were tested after UV curing.

Findings

The thermal analysis showed the effect of methyl methacrylate (MMA) content on the glass transition temperature of emulsions, which had significant effect on tack. Effects of varying concentration of multifunctional monomer trimethylolpropane triacrylate (TMPTA) and UV exposure time on properties of UV curable PSA were also studied.

Research limitations/implications

The results associated with the UV curable water based PSA has certain advantages, such as low VOC and fast curing rate and with the scope for further research by using the radiations with different intensities or other radiation systems such as electron beam curing.

Practical implications

Practically the UV water based PSAs are already in industrial use for glass lamination, silicon semiconductor dicing, and in medical use for band aids and drug delivery systems and for dental applications for cavity filling.

Originality/value

The water based UV curable PSA synthesised by emulsion polymerization had very good tackiness properties with lower MMA content. It was observed that the lower the concentration of TMPTA, the better the performance properties, such as tack and peel strength. It was also observed that with increasing TMPTA concentration the cohesive strength increased.

Details

Pigment & Resin Technology, vol. 40 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

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