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11 – 20 of over 4000UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the…
Abstract
UV curing technology has a number of unique advantages over the conventional curing technologies. However, until very recently, there had been few successful examples of the application of UV curing technology in ink‐jet printing. Several reasons, including the requirement of low viscosity for ink‐jet printing inks, were responsible for the lack of development of UV curable ink‐jet printing inks. This paper describes, in some details, the challenges that a formulator had to face in developing UV curable ink‐jet printing inks, together with information on the status quo of UV curable ink‐jet printing technology.
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Anand Dixit, Kunal Wazarkar and Anagha S. Sabnis
Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial…
Abstract
Purpose
Epoxy acrylate which is commercially utilized for UV curable coatings although has excellent adhesion, flexibility, hardness and chemical resistance, they lack in antimicrobial properties. Citric acid (CA) is economical as well as a bio-based compound which possess an antimicrobial activity. So, the purpose of this research investigation is the preparation of CA-based oligomer which can be further incorporated with epoxy acrylate and tri (propylene glycol) Diacrylate (TPGDA) to form uv curable coating and the study of its antimicrobial property.
Design/methodology/approach
A UV-curable unsaturated oligomer (CUV) was synthesized from CA and glycidyl methacrylate (GMA). The chemical structure of CUV was confirmed by FTIR, 1H NMR, GPC, hydroxyl value, acid value and iodine value. Further, CUV was assimilated as an antimicrobial as well as crosslinking agent to copolymerize with epoxy acrylate oligomer and a series of UV-cured antimicrobial coatings were concocted by employing UV-curing machine. The consequence of varying the fraction of CUV on the mechanical, chemical, thermal and antimicrobial properties of UV-cured wood coatings was explored.
Findings
Results exhibited good mechanical, chemical and thermal properties. In addition, it was perceived that the zone of inhibition against S. aureus got enlarged with increasing content of CUV in the coating formulation.
Originality/value
The synthesized bio-based CUV reveals an extensive potential to ameliorate the antimicrobial properties of UV-curable coatings.
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Ahmad Fairuz Omar, Wan Long Chiong, Wei Yee Tan and Jia Wen Wong
This paper aims to propose an area under the curve model to represent ultraviolet (UV) exposure doses on EBT3 films (in mJ/cm2). The model was developed on a cross-section of the…
Abstract
Purpose
This paper aims to propose an area under the curve model to represent ultraviolet (UV) exposure doses on EBT3 films (in mJ/cm2). The model was developed on a cross-section of the exposed films using visible absorbance method. Ultraviolet–A light emitting diodes (UVA–LEDs) with 20° and 60° half angle with distinctive peak emission wavelengths between 365 to 405 nm are used in this experiment. No similar experimental setup or findings have been reported thus far, though the various application of EBT3 for the measurement of solar UV (A + B) have been published since EBT3 is commercially available.
Design/methodology/approach
Two sets of UVA–LEDs were used as the UV radiation source in the experiment. The first set contains of four 5 mm low power UVA–LEDs with the 20° half angle and peak emission wavelength at 365, 375, 385 and 400 nm. The second set contains of five surface mount high power UVA–LEDs with the 60° half angle and peak emission wavelength at 365, 375, 385, 305 and 400 nm. The illumination setup for the two sets of LEDs is different between each other to obtain sufficient dose distribution on the films for spectroscopy analysis. This is due to the different illumination angle and irradiance intensity by each set of LEDs.
Findings
UV–LED with a peak emission of 365, 375 and 385 nm able to produce UV doses accurately measurable using EBT3 films, UVA–LEDs with peak emission at 395 nm and above produced much lower accuracy with R2. From both set of LEDs, it can be concluded that peak emission wavelength of UVA–LED does influence the discoloration of the films. Shorter wavelength (higher energy) of UVA–LEDs discolors EBT3 films much intense compared to longer wavelength for a given UV dose exposure.
Originality/value
Despite various practical applicability and advantages of UV–LEDs, there are still no standard methods in measuring UV–LED radiation output. The proposed approach not only allows us to obtain the dose of UV–LED, where the sensitivity of measurement is wavelength (energy) depended but also allows us to visually observe the illumination pattern of invisible UV radiation through the application of EBT3 films.
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N.A. Mat Nor, N. Aziz, A.F. Mohd‐Adnan, R.M. Taha and A.K. Arof
The purpose of this paper is to evaluate the potential of natural colourants from fruits of Ixora siamensis for coating applications, to study its glossiness and effectiveness…
Abstract
Purpose
The purpose of this paper is to evaluate the potential of natural colourants from fruits of Ixora siamensis for coating applications, to study its glossiness and effectiveness against UV‐B irradiation.
Design/methodology/approach
In this study, natural colourants from the fruits of Ixora siamensis were extracted using trifluoroacetic acid‐methanol solution. Anthocyanins and organic acid variants were mixed together to form co‐pigments. Different concentrations of ferulic and gallic acid co‐pigments were added to a blended solution of poly (vinyl alcohol), PVA and anthocyanin (from Ixora siamensis) to form a coating system. The coatings were exposed to UV‐B irradiation at room temperature in air using a UV‐lamp which emitted radiation at 312 nm. The effects of UV‐B irradiation on the coating system were evaluated using glossiness test and UV‐visible spectroscopy.
Findings
Anthocyanins are unstable and can quickly lose their colour. One of the methods of preserving the stability of these pigments is by co‐pigmentation. Co‐pigmentation of anthocyanin with organic acid variants resulted in an increase in both hyperchromic effects (ΔA) and bathochromic shifts (Δλ). In this study, ferulic acids yielded better results compared to gallic acids.
Research limitations/implications
Samples with co‐pigmentation give better result compared to the untreated samples. The addition of 0.5 and 1.0 per cent ferulic acid improves the gloss properties and resistivity of the samples towards the UV irradiation. Thus, in order to study the effectiveness of ferulic acid as additive and improving the properties of the samples, the percentage of ferulic acid added and exposure time could be increased.
Practical implications
The method developed provided a simple and efficient solution for improving the UV resistance of anthocyanin blend with poly (vinyl alcohol), PVA UV absorber. Effect of ferulic acid as UV absorber, if added in more concentration, can be further studied for optimization.
Social implications
The social implication is the use of local plant species as a low cost source of natural pigments in coating system.
Originality/value
The method for improving the resistance towards UV irradiation of anthocyanin blend with poly (vinyl alcohol), PVA was novel and could find numerous applications for natural product based on plant pigment.
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Robert Barbucha and Jerzy Mizeraczyk
This paper aims to use a survey of techniques to present the patterning of electric circuitry on printed circuit boards (PCBs). Second, a proposal of a new technology for direct…
Abstract
Purpose
This paper aims to use a survey of techniques to present the patterning of electric circuitry on printed circuit boards (PCBs). Second, a proposal of a new technology for direct exposure of interconnects on PCBs, using a digital micromirror device (DMD) is presented.
Design/methodology/approach
In this proposal, the DMD chip was incorporated into a prototype system for exposure of soldermask pattern for a mass scale production. As a light source, 52 semiconductor UV lasers were combined together to deliver UV powerful beam onto the DMD chip area.
Findings
A laser beam power of around 9 W was achieved from a single exposure head. With five exposure heads installed into a single machine, it is possible to expose 1,400 PCB panels per day. Such a production rate from a single exposure machine satisfies the demands of biggest PCB factories.
Research limitations/implications
The Gaussian energy distribution of the laser beam from the 52-lasers head on the PCB surface was experimentally found. Because the exposure image needs to be highly uniform, this made a problem when the printed circuitry quality is considered. This problem was solved by using a software algorithm.
Practical implications
The use of UV lasers exposure heads brings economical advantages over conventional bulb UV lamps. The power consumption drops down ten times for lasers source.
Social implications
Because the exposure processing can be made with lower electric costs and higher yield, it will make the PCBs cheaper.
Originality/value
At present, the idea of collecting a great number of lasers as a UV source for exposure head is attractive solution.
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Gobikannan Tamilmani, Venkhatesan D., Santhosh P., Tamilselvan M., Suryappa Jayappa Pawar and Amin Hirenbhai Navinbhai
This paper aims to study the combination of photochromic microcapsules, which use the ultraviolet (UV) rays for colour changing phenomena, and titanium oxide (TiO2) nanoparticles…
Abstract
Purpose
This paper aims to study the combination of photochromic microcapsules, which use the ultraviolet (UV) rays for colour changing phenomena, and titanium oxide (TiO2) nanoparticles (NPs), which block the UV rays by their photocatalytic activity in the sunlight on the cotton fabric.
Design/methodology/approach
The TiO2 NPs mixed with photochromic printing paste are used for coating on cotton fabric and further curing is performed in a one-step process. The photochromic pigment printed fabric impregnated in a liquid solution is processed in a two-step process with two variables such as 1% TiO2 and 2% TiO2. The characterization of samples was done with a UV transmittance analyser, surface contact angle, antimicrobial test and fabric physical properties.
Findings
The UV protection of TiO2-treated photochromic printed fabric was high and gives the ultraviolet protection factor rating of 2,000 which denotes almost maximum blocking of UV rays. The antibacterial activity of the one-step samples shows the highest 36 mm zone of inhibition (ZOI) against S. aureus (gram-positive) and 32 mm ZOI against E. coli (gram-negative) bacteria. The one-step sample shows the highest static water contact angle of 118.6° representing more hydrophobicity, whereas the untreated fabric is fully wetted (0.4°). In two-step processes, as the concentration of TiO2 increased, the antibacterial activity, UV blocking and hydrophobicity became better.
Originality/value
This work achieves the multifunctional finishes by using photochromic microcapsules and NPs in a single process as a first attempt. The results inferred that one-step sample has achieved higher values in most of the tests conducted when compared to all other sample.
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Yuvaraj K.P., Joshua Gnana Sekaran J. and Shanmugam A.
The purpose of this paper is to investigate the impact of ultrasonic vibration (UV) and tool pin profile on mechanical properties and microstructural behaviour of AA7075-T651 and…
Abstract
Purpose
The purpose of this paper is to investigate the impact of ultrasonic vibration (UV) and tool pin profile on mechanical properties and microstructural behaviour of AA7075-T651 and AA6061-T6 joints was analysed.
Design/methodology/approach
The joints were fabricated using three different tool pin profiles such as cylindrical, square and triangle. For each tool pin profile, two different UV powers of 1.5 kW and 2 kW were used.
Findings
On both the advancing and retreating sides of the weld, the thermo-mechanically affected zone has the lowest microhardness. In all joints, the tensile fracture locations match to the minimum hardness values. Field emission scanning electron microscope fractography of tensile tested specimens reveals heterogeneous modes of brittle, shear and ductile fracture. Three-point bending analysis was performed to determine the ductility and soundness of the weld joint. The acoustic softening effect of UV, as well as the static and dynamic ratio of tool pin profile, plays an important role in determining the material flow and mechanical behaviour of the joint.
Practical implications
Dissimilar aluminium joining fascinates many applications like aircraft, aerospace, automobiles, ship building and electronics, where fusion welding is a very intricate process because of the deviation in its physical and chemical properties.
Originality/value
From this study investigation, it is found that the square pin profiled tool with 2 kW UV power produces metallurgical defect-free and mechanically sound weld with maximum tensile strength, hardness and bending load of 297 MPa, 151HV and 3.82 kN, respectively.
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Shireen Mohammed Abed, Sabah M. Mohammad, Zainuriah Hassan, Aminu Muhammad and Suvindraj Rajamanickam
The purpose of this study is to fabricate an ultraviolet (UV) metal-semiconductor-metal (MSM) photodetector based on zinc oxide nanorods (ZnO NRs) grown on seeded silicon (Si…
Abstract
Purpose
The purpose of this study is to fabricate an ultraviolet (UV) metal-semiconductor-metal (MSM) photodetector based on zinc oxide nanorods (ZnO NRs) grown on seeded silicon (Si) substrate that was prepared by a low-cost method (drop-casting technique).
Design/methodology/approach
The drop-casting method was used for the seed layer deposition, the hydrothermal method was used for the growth of ZnO NRs and subsequent fabrication of UV MSM photodetector was done using the direct current sputtering technique. The performance of the fabricated MSM devices was investigated by current–voltage (I–V) measurements. The photodetection mechanism of the fabricated device was discussed.
Findings
Semi-vertically high-density ZnO (NRs) were effectively produced with a preferential orientation along the (002) direction, and increased crystallinity is confirmed by X-ray diffraction analysis. Photoluminescence results show a high UV region. The fabricated MSM UV photodetector showed that the ZnO (NRs) MSM device has great stability over time, high photocurrent, good sensitivity and high responsivity under 365 nm wavelength illumination and 0 V, 1 V, 2 V and 3 V applied bias. The responsivity and sensitivity for the fabricated ZnO NRs UV photodetector are 0.015 A W-1, 0.383 A W-1, 1.290 A W-1 and 1.982 A W-1 and 15,030, 42.639, 100.173 and 334.029, respectively, under UV light (365 nm) illumination at (0 V, 1 V, 2 V and 3 V).
Originality/value
This paper uses the drop-casting technique and the hydrothermal method as simple and low-cost methods to fabricate and improve the ZnO NRs photodetector.
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Shouxu Wang, Li Feng, Yuanming Chen, Wei He, Zhihua Tao, Shijing Chen and Huan Xu
The purpose of this paper is to form good cutting qualities in glass-epoxy material for opening flexible areas of rigid-flex printed circuit boards (PCB) by ultraviolet (UV) laser…
Abstract
Purpose
The purpose of this paper is to form good cutting qualities in glass-epoxy material for opening flexible areas of rigid-flex printed circuit boards (PCB) by ultraviolet (UV) laser cutting.
Design/methodology/approach
The cut width and cut depth of glass-epoxy materials were both observed to evaluate their cutting qualities. The heat affected zone (HAZ) of the glass-epoxy material was also investigated after UV laser cutting. The relationships between the cut width and the parameters of various factors were analyzed using an orthogonal experimental design.
Findings
The cut width of the glass-epoxy material gradually increased with the increment of the laser power and Z-axis height, while cutting speed and laser frequency had less effect on the cut width. Optimal parameters of the UV laser process for cutting glass-epoxy material were obtained and included a laser power of 6W, a cutting speed of 170 mm/s, a laser frequency of 50 kHz and a Z-axis height of 0.6 mm, resulting in an average cut width of 25 μm and small HAZ.
Originality/value
Flexible areas of rigid-flex PCBs are in good agreement with the cutting qualities of the UV laser. The use of a UV laser process could have important potential for cutting glass-epoxy materials used in the PCB industry.
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Chee Yong Fong, Sha Shiong Ng, NurFahana Mohd Amin, Fong Kwong Yam and Zainuriah Hassan
This study aims to explore the applicability of the sol-gel-derived GaN thin films for UV photodetection.
Abstract
Purpose
This study aims to explore the applicability of the sol-gel-derived GaN thin films for UV photodetection.
Design/methodology/approach
GaN-based ultraviolet (UV) photodetector with Pt Schottky contacts was fabricated and its applicability was investigated. The current-voltage (I-V) characteristics of the GaN-based UV photodetector under the dark current and photocurrent were measured.
Findings
The ideality factors of GaN-based UV photodetector under dark current and photocurrent were 6.93 and 5.62, respectively. While the Schottky barrier heights (SBH) for GaN-based UV photodetector under dark current and photocurrent were 0.35 eV and 0.34 eV, respectively. The contrast ratio and responsivity of this UV photodetector measured at 5 V were found to be 1.36 and 1.68 μA/W, respectively. The photoresponse as a function of time was measured by switching the UV light on and off continuously at different forward biases of 1, 3 and 6 V. The results showed that the fabricated UV photodetector has reasonable stability and repeatability.
Originality/value
This work demonstrated that GaN-based UV photodetector can be fabricated by using the GaN thin film grown by low-cost and simple sol-gel spin coating method.
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