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1 – 10 of 152Faruk Serin, Süleyman Mete and Erkan Çelik
Changing the product characteristics and demand quantity resulting from the variability of the modern market leads to re-assigned tasks and changing the cycle time on the…
Abstract
Purpose
Changing the product characteristics and demand quantity resulting from the variability of the modern market leads to re-assigned tasks and changing the cycle time on the production line. Therefore, companies need re-balancing of their assembly line instead of balancing. The purpose of this paper is to propose an efficient algorithm approach for U-type assembly line re-balancing problem using stochastic task times.
Design/methodology/approach
In this paper, a genetic algorithm is proposed to solve approach for U-type assembly line re-balancing problem using stochastic task times.
Findings
The performance of the genetic algorithm is tested on a wide variety of data sets from literature. The task times are assumed normal distribution. The objective is to minimize total re-balancing cost, which consists of workstation cost, operating cost and task transposition cost. The test results show that proposed genetic algorithm approach for U-type assembly line re-balancing problem performs well in terms of minimizing total re-balancing cost.
Practical implications
Demand variation is considered for stochastic U-type re balancing problem. Demand change also affects cycle time of the line. Hence, the stochastic U-type re-balancing problem under four different cycle times are analyzed to present practical case.
Originality/value
As per the authors’ knowledge, it is the first time that genetic algorithm is applied to stochastic U-type re balancing problem. The large size data set is generated to analyze performance of genetic algorithm. The results of proposed algorithm are compared with ant colony optimization algorithm.
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Emre Cevikcan and Mehmet Bulent Durmusoglu
Rabbit chase (RC) is used as one of the most effective techniques in manufacturing systems, as such systems have high level of adaptability and increased productivity in addition…
Abstract
Purpose
Rabbit chase (RC) is used as one of the most effective techniques in manufacturing systems, as such systems have high level of adaptability and increased productivity in addition to providing uniform workload balancing and skill improving environment. In assembly systems, RC inspires the development of walking worker assembly line (WWAL). On the other hand, U-type assembly lines (UALs) may provide higher worker utilization, lower space requirement and more convenient internal logistics when compared to straight assembly lines. In this context, this study aims to improve assembly line performance by generating RC cycles on WWAL with respect to task assignment characteristics of UAL within reasonable walking distance and space requirement. Therefore, a novel line configuration, namely, segmented rabbit chase-oriented U-type assembly line (SRCUAL), emerges.
Design/methodology/approach
The mathematical programming approach treats SRCUAL balancing problem in a hierarchical manner to decrease computational burden. Firstly, segments are generated via the first linear programming model in the solution approach for balancing SRCUALs to minimize total number of workers. Then, stations are determined within each segment for forward and backward sections separately using two different pre-emptive goal programming models. Moreover, three heuristics are developed to provide solution quality with computational efficiency.
Findings
The proposed mathematical programming approach is applied to the light-emitting diode (LED) luminaire assembly section of a manufacturing company. The adaptation of SRCUAL decreased the number of workers by 15.4% and the space requirement by 17.7% for LED luminaire assembly system when compared to UAL. Moreover, satisfactory results for the proposed heuristics were obtained in terms of deviation from lower bound, especially for SRCUAL heuristics I and II. Moreover, the results indicate that the integration of RC not only decreased the number of workers in 40.28% (29 instances) of test problems in U-lines, but also yielded less number of buffer points (48.48%) with lower workload deviation (75%) among workers in terms of coefficient of variation.
Practical implications
This study provides convenience for capacity management (assessing capacity and adjusting capacity by changing the number of workers) for industrial SRCUAL applications. Meanwhile, SRCUAL applications give the opportunity to increase the capacity for a product or transfer the saved capacity to the assembly of other products. As it is possible to provide one-piece flow with equal workloads via walking workers, SRCUAL has the potential for quick realization of defects and better lead time performance.
Originality/value
To the best of the authors’ knowledge, forward–backward task assignments in U-type lines have not been adapted to WWALs. Moreover, as workers travel overall the line in WWALs, walking time increases drastically. Addressing this research gap and limitation, the main innovative aspect of this study can be considered as the proposal of a new line design (i.e. SRCUAL) which is sourced from the hybridization of UALs and WWAL as well as the segmentation of the line with RC cycles. The superiority of SRCUAL over WWAL and UAL was also discussed. Moreover, operating systematic for SRCUAL was devised. As for methodical aspect, this study is the first attempt to solve the balancing problem for SRCUAL design.
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Cycle time fluctuations in assembly lines are one of the important reasons of re‐balancing. As a result of re‐balancing of assembly lines, it will be necessary to change task…
Abstract
Purpose
Cycle time fluctuations in assembly lines are one of the important reasons of re‐balancing. As a result of re‐balancing of assembly lines, it will be necessary to change task sequences or equipment locations. The purpose of this paper is to find the task sequence which enables assembly line balancing (ALB) with minimum number of stations (NS) for different cycle times such that tasks and equipment or fixture locations remain unchanged.
Design/methodology/approach
In this paper a heuristic which consist of two stages is proposed to find a common task sequence for different cycle times in assembly lines.
Findings
It is shown that optimal NS for different cycle times can be achieved with a fixed task sequence.
Research limitations/implications
The approach is limited to a single model case. Model variety together with cycle time variety can be investigated in further studies.
Practical implications
Assembly lines which require less time and cost for re‐balancing can be easily designed by the proposed approach.
Originality/value
ALB problem is handled with a new viewpoint. Also, it is observed that the proposed approach serves as a bridge between assembly line design and balancing. In this regard, it is thought to have an important place in the ALB literature.
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Emine Yağız Gürbüz, Halil İbrahim Variyenli, Adnan Sözen, Ataollah Khanlari and Mert Ökten
Heat exchangers (HEXs) are extensively used in many applications such as heating and cooling systems. To increase the thermal performance of HEXs, nano-sized particles could be…
Abstract
Purpose
Heat exchangers (HEXs) are extensively used in many applications such as heating and cooling systems. To increase the thermal performance of HEXs, nano-sized particles could be added to the base working fluid which can improve the thermophysical properties of the fluid. In addition, further improvement in the thermal performance of nanofluids can be obtained by using two or more different nanoparticles which are known as hybrid nanofluids. This paper aims to improve the thermal efficiency of U-type tubular HEX (THEX) by using CuO-Al2O3/water hybrid nanofluid.
Design/methodology/approach
Numerical simulation has been used to model THEX with various configurations. Also, CuO-Al2O3/water hybrid nanofluid has been experimented in THEX in two various modes including parallel (PTHEX) and counter flow (CTHEX) regarding to the numerical findings. Hybrid nanofluids have been prepared in two particle concentrations and compared with CuO/water nanofluid at the same concentrations and also with water.
Findings
The numerical simulation results showed that adding fins and also using hybrid nanofluid can increase heat transfer rate in HEX. However, adding fins cannot be a good option in U-type THEX with lower diameter because it increases pressure drop notably. Experimental results of this work illustrated that using Al2O3-CuO/water hybrid nanofluid in the THEX improved thermal performance significantly. Maximum enhancement in overall heat transfer coefficient of THEX by using CuO-Al2O3/water nanofluid in 0.5% and 1% concentrations achieved as 9.5% and 12%, respectively.
Originality/value
The obtained findings of the study showed the positive effects of using hybrid type nanofluid in comparison with single type nanofluid. In this study, numerical and experimental analysis have been conducted to investigate the effect of using hybrid type nanofluid in U-type HEX. The obtained results exhibited successful utilization of CuO-Al2O3/water hybrid type nanofluid in HEX. Moreover, it was observed that thermal performance analysis of the nanofluids without any experiment can be done by using numerical method.
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Fei Chong Ng, Mohamad Aizat Abas, MZ Abdullah, MHH Ishak and Gean Yuen Chong
This paper aims to present experimental and finite volume method (FVM)-based simulation studies on the scaling effect on the capillary contact angle and entrant pressure for a…
Abstract
Purpose
This paper aims to present experimental and finite volume method (FVM)-based simulation studies on the scaling effect on the capillary contact angle and entrant pressure for a three-dimensional encapsulation process of ball-grid array (BGA).
Design/methodology/approach
With the development of various sizes of BGA packages, the scaling effect of BGA model on capillary underfill (CUF) process is investigated together with the influences of different industrial standard solder bump arrangements and dispensing methods used as case study.
Findings
The experimental results agree well to the simulation findings with minimal deviation in filling time and similar flow front profiles for all setups. The results revealed that the capillary contact angle of flow front decreases in scale-up model with larger gap height observed and lengthens the encapsulation process. Statistical correlation studies are conducted and accurate regression equations are obtained to relate the gap height to the completion filling time and contact angle. CUF threshold capillary pressures were computed based on Leverett-J function and found to be increasing with the scale size of the package.
Practical implications
These statistical data provide accurate insights into the impact of BGA’s scale sizes to the CUF process that will be benefiting the future design of BGA package. This study provided electronic designers with profound understanding on the scaling effect in CUF process of BGA, which may be extended to the future development of miniature-sized BGA and multi-stack device.
Originality/value
This study relates the flow behaviour of encapsulant to its capillary contact angle and Leverett-J pressure threshold, in the CUF process of different BGA and dispensing conditions. To date, no research has been found to predict the threshold pressure on the gap between the chip and substrate.
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Leilei Fan, Zhilin Sun, Wuyi Wan and Yunze Shen
To modify a conventional evacuated tube, an improved asymmetric U-type evacuated tube (AUET) is proposed. This study aims to investigate the thermal and hydrodynamic performances…
Abstract
Purpose
To modify a conventional evacuated tube, an improved asymmetric U-type evacuated tube (AUET) is proposed. This study aims to investigate the thermal and hydrodynamic performances of a modified tube and determine the optimal structural form.
Design/methodology/approach
Based on the variation of fluid proprieties with temperature, the formulated numerical model was validated and then deployed to investigate the natural circulation in the evacuated tubes. A dimensionless number was proposed to quantify the stratification effect. The influence of the degree of asymmetry of U-type evacuated tubes on the flow patterns, mass flow rate, temperature distribution, thermal stratification and energy conversion efficiency was studied.
Findings
When the degree of asymmetry is large, a higher velocity and better thermal stratification are achieved, thereby avoiding stagnant water at the bottom of the tubes simultaneously. Compared with the conventional evacuated tube, the improved evacuated tube exhibited a higher thermal efficiency.
Originality/value
The originally proposed AUET was proven to have better performance in avoiding stagnant water, reducing fluid mixing and improving the heat transfer efficiency.
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Calvin Ling, Muhammad Taufik Azahari, Mohamad Aizat Abas and Fei Chong Ng
This paper aims to study the relationship between the ball grid array (BGA) flip-chip underfilling process parameter and its void formation region.
Abstract
Purpose
This paper aims to study the relationship between the ball grid array (BGA) flip-chip underfilling process parameter and its void formation region.
Design/methodology/approach
A set of top-down scanning acoustic microscope images of BGA underfill is collected and void labelled. The labelled images are trained with a convolutional neural network model, and the performance is evaluated. The model is tested with new images, and the void area with its region is analysed with its dispensing parameter.
Findings
All findings were well-validated with reference to the past experimental results regarding dispensing parameters and their quantitative regional formation. As the BGA is non-uniform, 85% of the test samples have void(s) formed in the emptier region. Furthermore, the highest rating factor, valve dispensing pressure with a Gini index of 0.219 and U-type dispensing pattern set of parameters generally form a lower void percentage within the underfilling, although its consistency is difficult to maintain.
Practical implications
This study enabled manufacturers to forecast the void regional formation from its filling parameters and array pattern. The filling pressure, dispensing pattern and BGA relations could provide qualitative insights to understand the void formation region in a flip-chip, enabling the prompt to formulate countermeasures to optimise voiding in a specific area in the underfill.
Originality/value
The void regional formation in a flip-chip underfilling process can be explained quantitatively with indicative parameters such as valve pressure, dispensing pattern and BGA arrangement.
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The purpose of this paper is to see whether Government of India is successful to make credit accessible to the poor; to examine the role of competition in microfinance sector in…
Abstract
Purpose
The purpose of this paper is to see whether Government of India is successful to make credit accessible to the poor; to examine the role of competition in microfinance sector in ensuring credit to the ultra poor borrowers; to see the role of subsidy in microfinance movement.
Design/methodology/approach
The paper is based on secondary data. This paper examines, in an analytical framework with a variety of assumptions, the role of microfinance institutes (MFIs) in bringing capital to the ultra poor.
Findings
In an attempt to make credit accessible to the poor, Government of India took several measures, but did not succeed to a significant extent. This paper has shown that the microcredit has become accessible to the “working poor,” but not to the ultra poor. Initially the model shows that in the absence of competition MFI and moneylender are equally exploitative to the ultra poor borrowers. The model further shows that in the presence or absence of competition in the credit market, credit may be accessible to the ultra poor borrowers under certain conditions. Excessive subsidies might drive out the poor borrowers from the microfinance sector.
Originality/value
For the poor clients served by the microfinance institution, the argument goes, the access not the cost (interest rate) that matters (Robinson, 2001). Here the implicit assumption is that the interest rate elasticity of demand for micro credit is close to zero (Emran et al., 2006). In an interesting paper Deheja et al. (2005) has shown that the interest rate elasticity of loan in the microfinance system is significantly negative. The author is of the opinion that this is the cost of credit as well as inability to pay a minimum price of credit, which denies the access to credit.
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Tao Zhang, Yi Zhu and Jingyan Song
The purpose of this paper is to focus on the local minima issue encountered in motion planning by the artificial potential field (APF) method, investigate the currently existing…
Abstract
Purpose
The purpose of this paper is to focus on the local minima issue encountered in motion planning by the artificial potential field (APF) method, investigate the currently existing approaches and analyze four types of previous methods. Based on the conclusions of analysis, this paper presents an improved wall‐following approach for real‐time application in mobile robots.
Design/methodology/approach
In the proposed method, new switching conditions among various behaviors are reasonably designed in order to guarantee the reliability and the generality of the method. In addition, path memory is incorporated in this method to enhance the robot's cognition capability to the environment. Therefore, the new method greatly weakens the blindness of decision making of robot and it is very helpful to select appropriate behaviors facing to the changeable situation. Comparing with the previous methods which are normally considering specific obstacles, the effectiveness of this proposed method for the environment with convex polygon‐shaped obstacles has been theoretically proved. The simulation and experimental results further demonstrate that the proposed method is adaptable for the environment with convex polygon‐shaped obstacles or non‐convex polygon‐shaped obstacles. It has more widely generality and adaptiveness than other existed methods in complicated unknown environment.
Findings
The proposed method can effectively realize real time motion planning with high reliability and generality. The cognition capability of mobile robot to the environment can be improved in order to adapt to the changeable situation. The proposed method can be suitable to more complex unknown environment. It is more applicable for actual environment comparing with other traditional APF methods.
Originality/value
This paper has widely investigated the currently existed approaches and analyzes deeply on four types of traditional APF methods adopted for real time motion planning in unknown environment with simulation works. Based on the conclusions of analysis, this paper presents an improved wall‐following approach. The proposed method can realize real time motion planning considering more complex environment with high reliability and generality. The simulation and experimental results further demonstrate that the proposed method is adaptable for the environment with convex polygon‐shaped obstacles or non‐convex polygon‐shaped obstacles. It has more widely generality and adaptiveness than other existed methods in complicated unknown environment.
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Xiaojun Du, He Liu, Lingjing Bao and Peng Huang
This paper aims to investigate the relationships between the strategic type of cross‐border mergers and acquisitions (M&As) and enterprise growth, and the moderating role of…
Abstract
Purpose
This paper aims to investigate the relationships between the strategic type of cross‐border mergers and acquisitions (M&As) and enterprise growth, and the moderating role of Chinese companies' organizational factors, including organizational structure, organizational experience, cultural distance and relative size.
Design/methodology/approach
The authors, as researchers, have mixed the strategic choice and post‐M&As integration into a comprehensive framework while building the theoretical model of “Strategic Type of Cross‐border M&As‐Organizational Factors‐Enterprise Growth” (ST‐OF‐EG). In this paper, they have empirically examined the model using hierarchical regression by analyzing 76 cross‐borders M&A events of overseas‐listed Chinese companies over the 2000‐2007 period.
Findings
The analysis shows that: related cross‐border M&As are better for enterprise growth than unrelated diversification cross‐border M&As; and among the organizational factors, studied organizational structure and organizational experience show a positive significance in terms of the relationship between the strategic type of cross‐border M&As and enterprise growth. The moderating role of cultural distance and relative size is non‐significant.
Research limitations/implications
In this paper, the moderating effect of cultural distance was found to be insignificant. However, further research is encouraged.
Practical implications
Chinese companies should pay attention to strategic choices before cross‐border M&As. They should expand abroad to markets step by step. They should merge the companies that have the higher relevance on a product, industry or market first. On the basis of specialization, Chinese companies should make themselves stronger and then develop from specialization to proper diversification, which is a robust path to achieve enterprise growth. Besides, Chinese companies should accumulate international experience as soon as possible and organizational structure should match the strategic choice.
Originality/value
This paper would be immensely helpful to Chinese companies to plan their cross‐border M&As strategy in a way that would enhance growth and core‐competence.
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