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Article
Publication date: 19 June 2009

J. Sharana Basavaraja, Sathish Sharma and Sathish Jain

The non‐recessed hybrid journal bearings of cylindrical type, when operating at higher rotational speeds can suffer self‐exited vibrations(oil‐whirl Instability), which can cause…

Abstract

Purpose

The non‐recessed hybrid journal bearings of cylindrical type, when operating at higher rotational speeds can suffer self‐exited vibrations(oil‐whirl Instability), which can cause excessive rotor motion causing bearing and sometimes total machine failure. The multi‐lobe journal bearing exhibits better stability as well as a superior capability to suppress oil‐whirl. The paper aims to present a theoretical study pertaining to a twolobe hole‐entry hybrid journal bearing by considering the combined influence of surface roughness and journal misalignment on the performance of the bearing.

Design/methodology/approach

The average Reynolds equation governing the flow of lubricant in the clearance space between the rough bearing surfaces together with the equation of flow through a capillary restrictor has been solved using FEM. The bearing performance characteristics have been simulated for a twolobe hole‐entry hybrid journal bearing for the various values of offset factor, restrictor design parameter, surface roughness parameter, surface pattern parameter and journal misalignment parameters.

Findings

The twolobe hole‐entry hybrid journal bearing system with an offset factor greater than one indicates significant improvement of the order of 15‐25 percent in the values of direct stiffness and direct damping coefficients compared to a circular hole‐entry hybrid journal bearing system. Also the lubricant flow of a twolobe hole‐entry hybrid journal bearing is reduced by 25 percent vis‐à‐vis circular bearing.

Originality/value

The present work is original of its kind, in case of twolobe hole‐entry hybrid journal bearing. The results are quite useful for the bearing designer.

Details

Industrial Lubrication and Tribology, vol. 61 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 November 2017

Chandra B. Khatri and Satish C. Sharma

The aim of the present paper is to study the combined influence of textured surface and micropolar lubricant behaviour on the performance of two-lobe hole-entry hybrid journal…

Abstract

Purpose

The aim of the present paper is to study the combined influence of textured surface and micropolar lubricant behaviour on the performance of two-lobe hole-entry hybrid journal bearing system. The bearing performance parameters of the textured circular/two-lobe hole-entry hybrid journal bearing system have been computed against the constant vertical external load supported by the bearing.

Design/methodology/approach

In this work, Eringen’s micropolar fluid theory has been used to derive the governing Reynolds equation. The consequent solution of the governing Reynolds equation has been obtained by using finite element method (FEM) numerical technique.

Findings

The present study indicates that the use of the textured surface, two-lobe profile of bearing and micropolar lubricant, significantly enhances the bearing performance as compared to non-textured circular journal bearing.

Originality/value

The present study concerning the influence of surface texturing on the behaviour of the two-lobe hole-entry hybrid journal bearing lubricated with micropolar lubricant is original. The theoretically simulated results of the present study will be useful to design an efficient journal bearing system.

Details

Industrial Lubrication and Tribology, vol. 69 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 2013

M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi

The purpose of this paper is to analyse the static performance characteristics of lobe journal bearings lubricated with a micropolar fluid, considering effect of non‐circularity…

Abstract

Purpose

The purpose of this paper is to analyse the static performance characteristics of lobe journal bearings lubricated with a micropolar fluid, considering effect of non‐circularity. Number of lobes and their preload value are the non‐circularity parameters considered in the present study. The bearings undertaken for the investigation are two, three and four‐lobe symmetric journal bearings with finite width.

Design/methodology/approach

For this purpose, modified form of Reynolds equation is derived, based on Eringen's micropolar fluid theory and it is solved numerically using finite element method (FEM). The effect of the non‐circularity parameters of bearings on the steady‐state performance characteristics such as load carrying capacity, attitude angle, coefficient of friction and side leakage flow are presented and discussed.

Findings

The results show that the number of lobes and their preload value can influence the performance of lobe bearings. It is seen that, in order to provide certain improvement over simple cylindrical bearings, the non‐circularity parameters of lobe bearings must be chosen correctly. There is no single optimum profile for multi‐lobe bearing application.

Originality/value

Lobe bearings, compared with simple circular bearings, offer several geometric parameters to designers. These parameters must be chosen correctly, so that the requirements of a specific application can be fulfilled.

Details

Industrial Lubrication and Tribology, vol. 65 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 March 2014

Bin Huang, Le-qin Wang and Jia Guo

– The purpose of this paper is to study the different performance of circular, two-lobe and elliptical journal bearings by TEHD analysis.

Abstract

Purpose

The purpose of this paper is to study the different performance of circular, two-lobe and elliptical journal bearings by TEHD analysis.

Design/methodology/approach

A complete 3D TEHD model of journal bearings is set up and applied to the lubricant performance calculation of the conventional circular, two-lobe and elliptical journal bearings. The finite difference method is employed to solve the THD model, and the thermo-elasto deformations on the pad are obtained by the finite element software ANSYS11.0. The data transfer between the THD model and ANSYS11.0 is carried out automatically by Interface Program.

Findings

It is found that under the identical geometric parameters and operating condition, the circular journal bearing possesses the greatest magnitude of the maximum oil film pressure, the two-lobe one takes the second place and the elliptical one possesses the smallest magnitude. The thermo-elasto deformations on the pad is the same order of magnitude with the minimum film thickness.

Practical implications

A complete 3D TEHD model made up of the THD model and ANSYS11.0 can be applied on journal bearings in practice applications.

Originality/value

This paper set up a complete 3D TEHD model that is in common use for the lubricant performance analysis of circular and non-circular journal bearings.

Details

Industrial Lubrication and Tribology, vol. 66 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 20 April 2012

Satish C. Sharma, Vikas M. Phalle and S.C. Jain

Noncircular journal bearings are used in industry because of their simplicity, efficiency and low cost. During the life time of a machine, these are required to be operated over a…

Abstract

Purpose

Noncircular journal bearings are used in industry because of their simplicity, efficiency and low cost. During the life time of a machine, these are required to be operated over a number of years and are submitted to several stops and starts. As a result, the bush becomes progressively worn out and the bearing performance changes. The purpose of this paper is to study theoretically the influence of wear on the performance of a non‐circular 2‐lobe four‐pocket multirecess hybrid journal bearing system.

Design/methodology/approach

The Reynolds equation governing the flow of lubricant in the clearance space of a non‐circular 2‐lobe multirecess worn hybrid journal bearing system has been solved using FEM along with appropriate boundary conditions. The defects caused by wear are centered on the load line and range from 10 per cent to 50 per cent of the bearing radial clearance.

Findings

The numerically simulated results based on a Newtonian lubricant and the steady state flow field system have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness and damping coefficients and stability threshold speed margin. The paper demonstrates that, for the bearing configurations studied, the bearing behavior is clearly affected by wear. The numerically simulated results indicate that for an offset factor of δ=1.2, the value of min reduces by 21.21 per cent at δ¯w=0.5.

Originality/value

The presented results have valuable data in case of 2‐lobe four pocket hybrid journal bearing compensated with constant flow valve restrictor. The paper outcomes are sure to be of interest for researchers and useful for bearing designers.

Details

Industrial Lubrication and Tribology, vol. 64 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 May 2018

R. Rashidi Meybodi, A. Rasoolizadeh Shooroki and M. Zare Mehrjardi

The purpose of this study is to examine the thermo-hydrodynamic performance of tilted non-circular journal bearings lubricated with a micropolar fluid. The investigated bearing

Abstract

Purpose

The purpose of this study is to examine the thermo-hydrodynamic performance of tilted non-circular journal bearings lubricated with a micropolar fluid. The investigated bearing types are two- and three-lobe journal bearings with finite length.

Design/methodology/approach

For this purpose, modified Reynolds, energy and three-dimensional Laplace equations are solved numerically by using generalized differential quadrature method. The effects of micropolarity characteristics of lubricants, such as characteristic length and coupling number, as well as tilt angle as a design parameter, on the performance of non-circular two- and three-lobe journal bearings are studied.

Findings

The results show that the tilt angle can affect the temperature and pressure profiles causing variation in the performance of non-circular bearings. Increasing coupling number and decreasing characteristic length cause the load-carrying capacity to decrease because of the increase in maximum oil temperature of the fluid film of lubricant and decrease in the minimum oil base viscosity. So, it is possible to select suitable values of tilt angle for achieving optimum performance of these bearings.

Originality/value

The non-circular bearings suggest several design parameters such as tilt angle for designers. By considering thermal effects for micropolar lubricant, the requirements of a specific application can be fulfilled.

Details

Industrial Lubrication and Tribology, vol. 70 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

R. Rashidi Meybodi, M. Zare Mehrjardi and A.D. Rahmatabadi

The purpose of this paper is to study tilt angle effects as design parameters of noncircular bearings, on the linear dynamic analyses of micropolar lubricated circular, two, three…

Abstract

Purpose

The purpose of this paper is to study tilt angle effects as design parameters of noncircular bearings, on the linear dynamic analyses of micropolar lubricated circular, two, three and four lobe journal bearings.

Design/methodology/approach

Reynolds equation in dynamic state is modified considering the micropolarity characteristics of lubricant, and it is solved using generalized differential quadrature method. The perturbed components of the dynamic pressure are extracted based on the linear dynamic model. To explain the transient state of the governing equation, through the linear dynamic approach, the whirling motion of rotor around the steady state position is assumed to be harmonic.

Findings

It is observed from the results that tilt angle has significant effects on the steady state and stability performance of lobed journal bearings. It may be selected suitably to improve the performance of rotor-bearing system, while all other lubricant properties and noncircular bearing design parameters are kept fixed. Results show that among the three types of bearings considered, the dynamic performance of two lobe bearings are more affected by the variation of tilt angle.

Originality/value

The present study is mainly concerned with the effects of tilt angle as a design parameter on the stability performance of a hydrodynamic noncircular journal bearing lubricated with micropolar fluid.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 April 2016

Amit Singla and Amit Chauhan

The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal…

Abstract

Purpose

The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing.

Design/methodology/approach

The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100).

Findings

It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity.

Originality/value

The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.

Details

Industrial Lubrication and Tribology, vol. 68 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 September 2016

Rajneesh Kumar and Suresh Verma

In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as…

Abstract

Purpose

In the present scenario of high-speed machines, the use of non-circular hole-entry bearing configuration, i.e. two-lobe, multi-lobe, lemon bore, etc., has becomes unavoidable, as the journal bearings with non-circular configurations provide better stability at high operating speed and heavy dynamic loading. Further, this research aims to show that the presence of micro particles in the lubricants greatly affects performance of the bearings, as their presence leads to non-Newtonian behaviors of the lubricant. Therefore, to consider the effect of these micro particles, the lubricant is modeled as a micropolar lubricant. The present work analyzes the effect of these micropolar lubricants on the performance of hole-entry circular and non-circular (two-lobe) hybrid journal bearings compensated with constant flow valve restrictor and compares with that of Newtonian lubricants.

Design/methodology/approach

The modified Reynolds equation governing the laminar flow of iso-viscous, incompressible micropolar lubricant in the clearance space of a journal bearing system has been solved using finite element method and appropriate boundary conditions. Further, a comparative analysis between circular and non-circular (two-lobe) hybrid journal bearing compensated with constant flow valve restrictor operating with Newtonian and micropolar lubricant has been presented.

Findings

The numerically simulated results reveal that the non-circular bearing configuration provides better performance vis-à-vis the circular bearing configuration. Further, the increase in the micropolar effect of the lubricant enhances the performance of circular and the non-circular bearing configurations compared with the Newtonian lubricant. Also, in the case of the non-circular bearing configuration with an offset factor (δ = 1.5), the bearing performance improved compared with (δ = 1.25).

Originality/value

Many research studies have been done in the area of non-circular hybrid journal bearing with Newtonian lubricants with different types of restrictors, but the non-circular hole-entry constant flow valve-compensated hybrid journal bearing operating with the micropolar lubricant has not been analyzed. Therefore, in the present work, an effort has been made to fill this research gap.

Details

Industrial Lubrication and Tribology, vol. 68 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 September 2016

Amit Singla and Amit Chauhan

The non-circular journal bearings may be used over circular journal bearings because of their superior thermal stability. The paper aims at experimental study of thermal…

Abstract

Purpose

The non-circular journal bearings may be used over circular journal bearings because of their superior thermal stability. The paper aims at experimental study of thermal performance of two different true elliptical and orthogonally displaced non-circular journal bearing profiles.

Design/methodology/approach

The experiments have been conducted on a specially designed test rig which simultaneously evaluates oil film pressure and temperature along the circumference of non-circular journal bearing. The tests are conducted for the designed true elliptical and orthogonally displaced journal bearing at three different rotational speeds of 2,000, 3,000 and 4,000 rpm under the influence of steadily applied load varied from 0.5 to 2.0 kN. The data collected during experimentation have been used to evaluate thermal performance parameters such as maximum pressure, flow rate and effective temperature of the bearings under study.

Findings

It has been observed experimentally that two lobes of pressure and temperature have been obtained for both the elliptical and orthogonally displaced journal bearing. The negative pressure zone (cavitation area) has been observed to be reduced along the circumference for both the journal bearings which results in less thermal degradation of an oil as compared to circular journal bearing. The oil film pressure and temperature increases with the increase in radial load of both the bearings. The maximum temperature rise of oil film is more in case of elliptical bearing as compared to the orthogonally displaced bearing.

Originality/value

The experimental data presented in this paper will help the designers to select such kind of non-circular journal bearing for various applications. The designed bearings have resulted in reduced cavitation zone and two positive pressure lobes have been observed which may result in application of such bearings as an alternate for circular journal bearing.

Details

Industrial Lubrication and Tribology, vol. 68 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

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