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Article
Publication date: 2 March 2012

Yongqiang Xiao, Zhijiang Du and Wei Dong

The purpose of this paper is to propose a new smooth online near time‐optimal trajectory planning approach to reduce the consuming time compared to the conventional dynamics…

1159

Abstract

Purpose

The purpose of this paper is to propose a new smooth online near time‐optimal trajectory planning approach to reduce the consuming time compared to the conventional dynamics trajectory planning methods.

Design/methodology/approach

In the proposed method, the robot path is expressed by a scalar path coordinate. The joints torque boundary and speed boundary are transformed into the plane, which can generate the limitation curves of pseudo‐velocity. The maximum pseudo‐velocity curve that meets the limits of torque and speed is built up through the feature points and control points in the plane by using cubic polynomial fitting method. Control points used for cubic polynomial construction are optimized by the Golden‐Section method.

Findings

The proposed method can avoid Range's phenomenon and also guarantee the continuity of torque.

Practical implications

The algorithm designed in this paper is used for the controller of a new industrial robot which will be equipped for the welding automatic lines of Chery Automobile Co. Ltd.

Originality/value

Compared to the five‐order polynomial trajectory optimization method proposed by Macfarlane and Croft, the approach described in this paper can effectively take advantage of joints maximum speed, and the calculation time of this method is shorter than conventional dynamics methods.

Details

Industrial Robot: An International Journal, vol. 39 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 20 June 2022

Renluan Hou, Jianwei Niu, Yuliang Guo, Tao Ren, Bing Han, Xiaolong Yu, Qun Ma, Jin Wang and Renjie Qi

The purpose of this paper is to enhance control accuracy, energy efficiency and productivity of customized industrial robots by the proposed multi-objective trajectory…

Abstract

Purpose

The purpose of this paper is to enhance control accuracy, energy efficiency and productivity of customized industrial robots by the proposed multi-objective trajectory optimization approach. To obtain accurate dynamic matching torques of the robot joints with optimal motion, an improved dynamic model built by a novel parameter identification method has been proposed.

Design/methodology/approach

This paper proposes a novel multi-objective optimal approach to minimize the time and energy consumption of robot trajectory. First, the authors develop a reliable dynamic parameters identification method to obtain joint torques for formulating the normalized energy optimization function and dynamic constraints. Then, optimal trajectory variables are solved by converting the objective function into relaxation constraints based on second-order cone programming and Runge–Kutta discrete method to reduce the solving complexity.

Findings

Extensive experiments via simulation and in real customized robots are conducted. The results of this paper illustrate that the accuracy of joint torque predicted by the proposed model increases by 28.79% to 79.05% over the simplified models used in existing optimization studies. Meanwhile, under the same solving efficiency, the proposed optimization trajectory consumes a shorter time and less energy compared with the existing optimization ones and the polynomial trajectory.

Originality/value

A novel time-energy consumption optimal trajectory planning method based on dynamic identification is proposed. Most existing optimization methods neglect the effect of dynamic model reliability on energy efficiency optimization. A novel parameter identification approach and a complete dynamic torque model are proposed. Experimental results of dynamic matching torques verify that the control accuracy of optimal robot motion can be significantly improved by the proposed model.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 17 August 2015

John Ogbemhe and Khumbulani Mpofu

– The purpose of this paper is to review the progress made in arc welding automation using trajectory planning, seam tracking and control methodologies.

1046

Abstract

Purpose

The purpose of this paper is to review the progress made in arc welding automation using trajectory planning, seam tracking and control methodologies.

Design/methodology/approach

This paper discusses key issues in trajectory planning towards achieving full automation of arc welding robots. The identified issues in trajectory planning are real-time control, optimization methods, seam tracking and control methodologies. Recent research is considered and brief conclusions are drawn.

Findings

The major difficulty towards realizing a fully intelligent robotic arc welding system remains an optimal blend and good understanding of trajectory planning, seam tracking and advanced control methodologies. An intelligent trajectory tracking ability is strongly required in robotic arc welding, due to the positional errors caused by several disturbances that prevent the development of quality welds. An exciting prospect will be the creation of an effective hybrid optimization technique which is expected to lead to new scientific knowledge by combining robotic systems with artificial intelligence.

Originality/value

This paper illustrates the vital role played by optimization methods for trajectory design in arc robotic welding automation, especially the non-gradient approaches (those based on certain characteristics and behaviour of biological, molecular, swarm of insects and neurobiological systems). Effective trajectory planning techniques leading to real-time control and sensing systems leading to seam tracking have also been studied.

Details

Industrial Robot: An International Journal, vol. 42 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 2019

Jinbo Wang, Naigang Cui and Changzhu Wei

This paper aims to develop a novel trajectory optimization algorithm which is capable of producing high accuracy optimal solution with superior computational efficiency for the…

Abstract

Purpose

This paper aims to develop a novel trajectory optimization algorithm which is capable of producing high accuracy optimal solution with superior computational efficiency for the hypersonic entry problem.

Design/methodology/approach

A two-stage trajectory optimization framework is constructed by combining a convex-optimization-based algorithm and the pseudospectral-nonlinear programming (NLP) method. With a warm-start strategy, the initial-guess-sensitive issue of the general NLP method is significantly alleviated, and an accurate optimal solution can be obtained rapidly. Specifically, a successive convexification algorithm is developed, and it serves as an initial trajectory generator in the first stage. This algorithm is initial-guess-insensitive and efficient. However, approximation error would be brought by the convexification procedure as the hypersonic entry problem is highly nonlinear. Then, the classic pseudospectral-NLP solver is adopted in the second stage to obtain an accurate solution. Provided with high-quality initial guesses, the NLP solver would converge efficiently.

Findings

Numerical experiments show that the overall computation time of the two-stage algorithm is much less than that of the single pseudospectral-NLP algorithm; meanwhile, the solution accuracy is satisfactory.

Practical implications

Due to its high computational efficiency and solution accuracy, the algorithm developed in this paper provides an option for rapid trajectory designing, and it has the potential to evolve into an online algorithm.

Originality/value

The paper provides a novel strategy for rapid hypersonic entry trajectory optimization applications.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 25 April 2024

Xu Yang, Xin Yue, Zhenhua Cai and Shengshi Zhong

This paper aims to present a set of processes for obtaining the global spraying trajectory of a cold spraying robot on a complex surface.

Abstract

Purpose

This paper aims to present a set of processes for obtaining the global spraying trajectory of a cold spraying robot on a complex surface.

Design/methodology/approach

The complex workpiece surfaces in the project are first divided by triangular meshing. Then, the geodesic curve method is applied for local path planning. Finally, the subsurface trajectory combination optimization problem is modeled as a GTSP problem and solved by the ant colony algorithm, where the evaluation scores and the uniform design method are used to determine the optimal parameter combination of the algorithm. A global optimized spraying trajectory is thus obtained.

Findings

The simulation results show that the proposed processes can achieve the shortest global spraying trajectory. Moreover, the cold spraying experiment on the IRB4600 six-joint robot verifies that the spraying trajectory obtained by the processes can ensure a uniform coating thickness.

Originality/value

The proposed processes address the issue of different parameter combinations, leading to different results when using the ant colony algorithm. The two methods for obtaining the optimal parameter combinations can solve this problem quickly and effectively, and guarantee that the processes obtain the optimal global spraying trajectory.

Details

Robotic Intelligence and Automation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 19 June 2023

Shuang-Gao Li, Wenmin Chu, Xiang Huang and Jinggang Xu

In the digital assembly system of large aircraft components (LAC), the docking trajectory of LAC is an important factor affecting the docking accuracy and stability of the LAC…

Abstract

Purpose

In the digital assembly system of large aircraft components (LAC), the docking trajectory of LAC is an important factor affecting the docking accuracy and stability of the LAC. The main content of docking trajectory planning is how to move the LAC from the initial posture and position to the target posture and position (TPP). This paper aims to propose a trajectory planning method of LAC based on measured data.

Design/methodology/approach

First, the posture and position error model of the wing is constructed according to the measured data of the measurement points (MPs) and the fork lug joints. Second, the particle swarm optimization algorithm based on the dynamic inertia factor is used to optimize the TPP of the wing. Third, to ensure the efficiency and stability of posture adjustment, the S-shaped curve is used as the motion trajectory of LAC, and the parameters of the trajectory are solved by the generalized multiplier method. Finally, a series of docking experiments are carried out.

Findings

During the process of posture adjustment, the motion of the numerical control locator (NCL) is stable, and the interaction force between the NCLs is always within a reasonable range. After the docking, the MPs are all within the tolerance range, and the coaxiality error of the fork lug hole is less than 0.2 mm.

Originality/value

In this paper, the measured data rather than the theoretical design model is used to solve the TPP, which improves the docking accuracy of LAC. Experiment results show that the proposed trajectory method can complete the LAC docking effectively and improve the docking accuracy.

Details

Robotic Intelligence and Automation, vol. 43 no. 3
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 22 September 2022

Chunming Tong, Zhenbao Liu, Qingqing Dang, Jingyan Wang and Yao Cheng

This paper aims to propose an environmentally adaptive trajectory planning system considering the dynamic characteristics of unmanned aerial vehicles (UAVs) and the distance…

Abstract

Purpose

This paper aims to propose an environmentally adaptive trajectory planning system considering the dynamic characteristics of unmanned aerial vehicles (UAVs) and the distance between obstacles and the UAV. The system generates a smooth and safe flight trajectory online.

Design/methodology/approach

First, the hybrid A* search method considering the dynamic characteristics of the quadrotor is used to find the collision-free initial trajectory. Then, environmentally adaptive velocity cost is designed for environment-adaptive trajectory optimization using environmental gradient data. The proposed method adaptively adjusts the autonomous flight speed of the UAV. Finally, the initial trajectory is applied to the multi-layered optimization framework to make it smooth and dynamically viable.

Findings

The feasibility of the designed system is validated by online flight experiments, which are in unknown, complex situations.

Practical implications

The proposed trajectory planning system is integrated into a vision-based quadrotor platform. It is easily implementable onboard and computationally efficient.

Originality/value

A hybrid A* path searching method is proposed to generate feasible motion primitives by dispersing the input space uniformly. The proposed method considers the control input of the UAV and the search time as the heuristic cost. Therefore, the proposed method can provide an initial path with the minimum flying time and energy loss that benefits trajectory optimization. The environmentally adaptive velocity cost is proposed to adaptively adjust the flight speed of the UAV using the distance between obstacles and the UAV. Furthermore, a multi-layered environmentally adaptive trajectory optimization framework is proposed to generate a smooth and safe trajectory.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 23 January 2009

Yu Li, Naigang Cui and Siyuan Rong

The purpose of this paper is to optimize the downrange for hypersonic boost‐glide (HBG) missile under near‐real condition, and to validate the suitability of proposed wall cooling…

1818

Abstract

Purpose

The purpose of this paper is to optimize the downrange for hypersonic boost‐glide (HBG) missile under near‐real condition, and to validate the suitability of proposed wall cooling materials.

Design/methodology/approach

The trajectory optimization problem is characterized by a boost phase followed by a glide phase. A multi‐phase trajectory optimization tool is adopted to optimize the downrange. The associated optimal control problem has been solved by selecting a direct shooting method. The dynamics has been transcribed to a set of nonlinear constraints and the arising nonlinear programming problem has been solved through a sequential quadratic programming solver. An aerothermodynamics analysis method is introduced to calculate the aerodynamic heating at nose, leading edge, and ventral centerline regions.

Findings

HBG missile is suitable for long‐range attack, and the optimal trajectory solved is a novel boost‐glide‐skip trajectory, i.e. boost firstly, glide secondly, and skip at last. The proposed wall materials are valid.

Originality/value

This paper provides further study on the methods of trajectory design and aerothermodynamics analysis for HBG missile.

Details

Aircraft Engineering and Aerospace Technology, vol. 81 no. 1
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 5 July 2023

Haoqiang Yang, Xinliang Li, Deshan Meng, Xueqian Wang and Bin Liang

The purpose of this paper is using a model-free reinforcement learning (RL) algorithm to optimize manipulability which can overcome difficulties of dilemmas of matrix inversion…

Abstract

Purpose

The purpose of this paper is using a model-free reinforcement learning (RL) algorithm to optimize manipulability which can overcome difficulties of dilemmas of matrix inversion, complicated formula transformation and expensive calculation time.

Design/methodology/approach

Manipulability optimization is an effective way to solve the singularity problem arising in manipulator control. Some control schemes are proposed to optimize the manipulability during trajectory tracking, but they involve the dilemmas of matrix inversion, complicated formula transformation and expensive calculation time.

Findings

The redundant manipulator trained by RL can adjust its configuration in real-time to optimize the manipulability in an inverse-free manner while tracking the desired trajectory. Computer simulations and physics experiments demonstrate that compared with the existing methods, the average manipulability is increased by 58.9%, and the calculation time is reduced to 17.9%. Therefore, the proposed method effectively optimizes the manipulability, and the calculation time is significantly shortened.

Originality/value

To the best of the authors’ knowledge, this is the first method to optimize manipulability using RL during trajectory tracking. The authors compare their approach to existing singularity avoidance and manipulability maximization techniques, and prove that their method has better optimization effects and less computing time.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 May 2023

Bhumeshwar Kujilal Patle, Shyh-Leh Chen, Anil Singh and Sunil Kumar Kashyap

The paper aims to develop an efficient and compact hybrid S-curve-PSO (particle swarm optimization) controller for the optimal trajectory planning of industrial robots in the…

Abstract

Purpose

The paper aims to develop an efficient and compact hybrid S-curve-PSO (particle swarm optimization) controller for the optimal trajectory planning of industrial robots in the presence of obstacles, especially those used in pick-and-place operations.

Design/methodology/approach

The proposed methodology comprises a monotonic trajectory through bounded entropy of speed, velocity, acceleration and jerk. Thus, the robot’s trajectory planning corresponds with S-curve-PSO duality. This is achieved by dual navigation with minimal computational complexity. The matrix algebra-based computational complexity transforms the trajectory from random to compact. The linear programming problem represents the proposed robot in Euclidean space, and its optimal solution sets the corresponding optimal trajectory.

Findings

The proposed work ensures the efficient trajectory planning of the industrial robot in the presence of obstacles with optimized path length and time. The real-time and simulation analysis of the robot is presented for performance measurement, and their outcomes demonstrate a good correlation. Compared with the existing controller, it gives a noteworthy improvement in performance.

Originality/value

The novel S-curve-PSO hybrid approach is presented here, along with the LIDAR sensors, which generate the environment map and detect obstacles for autonomous trajectory planning. Based on the sensory information, the proposed approach generates the optimal trajectory by avoiding obstacles and minimizing the travel time, jerk, velocity and acceleration. The hybrid S-curve-PSO approach for optimal trajectory planning of the industrial robot in the presence of obstacles has not been presented by any researchers. This method considers the robot’s kinematics as well as its dynamics. The implementation of the PSO makes it computationally superior and faster. The selection of best-fit parameters by PSO assures the optimized trajectory in the presence of obstacles and uncertainty.

Details

Robotic Intelligence and Automation, vol. 43 no. 2
Type: Research Article
ISSN: 2754-6969

Keywords

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