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1 – 10 of 98Zhanchao Wang, Fei Guo, Ying Liu, Xiangfeng Liu and Yuming Wang
This paper aims to design a new surface profile with simpler processing technology, which makes the bearing load carrying capacity (LCC) close to that of conventional tilting-pad…
Abstract
Purpose
This paper aims to design a new surface profile with simpler processing technology, which makes the bearing load carrying capacity (LCC) close to that of conventional tilting-pad thrust bearing.
Design/methodology/approach
The paper analyzes the LCC of the thrust pad with crown profile and designs a new profile, whose performance is similar to the crown profile. The laser method is introduced to fabricate the new profile. The profile with tiny crown height can be fabricated by the laser with the proper parameters.
Findings
It was found that there is an optimum value, which is best in terms of the capacity of tilting-pad thrust bearing reach. The new profile with proper parameters can replace the crown profile.
Originality/value
The new profile can replace the crown profile and is easier to be made. The new design method could be adopted for designing the pad surface profile of the tilting-pad thrust bearing.
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Ouyang Wu, Yuan Xiaoyang and Jia Qian
– The purpose of this paper is to analyze the problems of tilting-pad thrust bearing static instability and lubrication performance under static bistability.
Abstract
Purpose
The purpose of this paper is to analyze the problems of tilting-pad thrust bearing static instability and lubrication performance under static bistability.
Design/methodology/approach
The static equilibrium state of tilting-pad thrust bearing is analyzed, and key parameters are extracted from the general lubrication model. Then, a distribution area of bearing static equilibrium points is achieved by solving the model. The area is divided into three sub-areas which represent monostabillity, bistability and instability, and an unstable boundary of the area is discovered. By these findings, a reversible lubrication failure phenomenon is explained. A calculation method is proposed to obtain bearing lubrication performance under the bistability.
Findings
The variation of working conditions can lead to migration of unstable boundary and static instability. After resuming the working conditions, unstable boundary will resume in situ, and the bearing will operate steadily again. Moreover, there is a big difference between the two groups of lubrication performance solutions under the bistability.
Practical implications
The static stability acceptance test of tilting-pad thrust bearing should be implemented under start–stop, accidental excitation and other conditions before service to prevent such lubrication failure phenomenon. Moreover, fulcrum position of the bearing pad should be kept away from the bistable area.
Originality/value
This paper has preliminarily revealed a static instability mechanism of tilting-pad thrust bearing, analyzed bistability lubrication performance and proposed some suggestions to improve the bearing stability.
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Zhanchao Wang, Fei Guo, Ying Liu, Xiangfeng Liu and Yuming Wang
This aim of this paper has been to investigate the squeeze effect of a water-lubricated tilting-pad thrust bearing during start-up and shut-down periods.
Abstract
Purpose
This aim of this paper has been to investigate the squeeze effect of a water-lubricated tilting-pad thrust bearing during start-up and shut-down periods.
Design/methodology/approach
In this paper a numerical model with a squeeze and slippage effect was adopted to analyse the asymmetry characteristic of a tilting-pad thrust bearing during start-up and shut-down periods. A test rig was built to verify numerical results, which were a combined measurement method in which acceleration sensor and torque sensor were used simultaneously to determine the angle change of the thrust pad.
Findings
It was found that as the velocity gradient increased, the difference of the minimum dimensionless film Hmin could be ignored in the start-up process. But in the shut-down process, as the velocity gradient increased, the value of Hmin also increased, which showed that there was an asymmetry characteristic of the tilting bearing in two processes. This phenomenon was verified by measuring the friction torque curve in the test.
Originality/value
The results of the studies demonstrated that the velocity gradient could be designed to reduce the friction of the thrust bearing, which would be beneficial to the working life of the tilting-pad thrust bearing.
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Keywords
Liming Zhai, Yongyao Luo, Xin Liu, Funan Chen, Yexiang Xiao and Zhengwei Wang
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Abstract
Purpose
The purpose of this paper is to analyze lubrication characteristics of a tilting pad thrust bearing considering the effect of the thermal elastic deformation of the pad and collar.
Design/methodology/approach
This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a tilting pad thrust bearing for several typical operating conditions. The influences of the rotational speed, the thrust load and the oil supply temperature on the lubrication characteristics were analyzed.
Findings
The three-dimensional (3D) film model clearly shows that there is no pressure gradient but large temperature gradients across the film thickness. The wall heat transfer coefficients on the pad surfaces distribute in a very complex way and change within a large range. The rotational speed, the thrust load and the oil supply temperature have great but different influences on the lubrication characteristics.
Originality/value
This paper has preliminarily revealed the lubrication mechanism of the tilting-pad thrust bearings. The 3D FSI method is suggested to evaluate the thermal-elastic-hydrodynamic deformations of thrust bearings instead of the conventional method which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation. Using FSI method, the heat transfer coefficients on the pad surfaces can be evaluated better.
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The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’…
Abstract
The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’ of large clearance. Experiments involving flow visualization with very large clearance ratios of 0.05 to 0.3 show that the laminar regime gives way to cellular or ring vertices at the critical Reynolds number predicted by G. I. Taylor for concentric cylinders even in the presence of an axial flow and at a rather higher Reynolds number in the case of eccentric cylinders. The effect of the transition on the axial flow between the cylinders is small. The critical speed for transition as deduced by Taylor, is little affected by moderate axial flows and is increased by eccentricity. The effect of critical condition on the axial‐flow characteristics of the bearing system appears to be negligible, again for moderate axial flows. Assuming that the results can be extrapolated to clearances applicable to bearing operation, the main conclusion of this paper is that the breakdown of laminar flow, which is a practical possibility in very high‐speed bearings, is delayed by eccentric operation.
Saurabh Kumar Yadav, Arvind Kumar Rajput, Nathi Ram and Satish Chandra Sharma
This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e…
Abstract
Purpose
This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e. circular, elliptical, rectangular and annular, have been considered in analysis. The work also analyzes the influence of tilt angle on the performance of thrust bearing. To compute the unknown pressure field, the Reynolds equation governing the flow of compressible lubricant (air) has been solved using finite element formulation. Further, separate finite element formulations have been carried out to compute fluid film stiffness and damping coefficients directly. This method provides quick computation of stiffness and damping coefficients of aerostatic thrust bearing than the usual approach.
Design/methodology/approach
As the Reynolds equation governing the flow of compressible lubricant is nonlinear partial differential equation, the computation of the stiffness and damping coefficient follows an iterative procedure. It requires a lot of computational energy. Therefore, in the present work, a novel technique based on finite element formulation is suggested to compute air film stiffness and damping coefficient in aerostatic thrust bearing.
Findings
A novel technique based on finite element formulation is illustrated to simulate the performance of tilted pad aerostatic thrust bearing. On the basis of simulated results, following key conclusions may be drawn. The static and dynamic performance of a circular aerostatic tilted thrust pad bearing is significantly affected with a change in the value of tilt parameter and the shape of the recess.
Research limitations/implications
Implications are as follows: direct computation of air film damping coefficient is performed without perturbation method in finite element method (FEM); influence of tilt on aerostatic thrust bearing is studied; influence of recess shape on aerostatic thrust bearing is observed; and finite element formulation of aerostatic thrust bearing is performed.
Originality/value
The present work will be quite useful for bearing designer and academicians.
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Subrata Ghosh, Parboti Mukherjee and Sunil Sarangi
The purpose of this paper is to examine the development of aerodynamic thrust bearings and aerodynamic journal bearings applied to a small high speed cryogenic turboexpander in…
Abstract
Purpose
The purpose of this paper is to examine the development of aerodynamic thrust bearings and aerodynamic journal bearings applied to a small high speed cryogenic turboexpander in Indian conditions.
Design/methodology/approach
As a part of indigenous programme in the process of development, some input parameter was taken from the available literature and then dimensions were optimized and computed while taking care to minimize fabrication constraints.
Findings
A series of tests were conducted to confirm the findings. Detailed study of the effect of stability and vibration of bearings was taken up. The maximum rotational speed obtained was 200,000 rpm.
Practical implications
The outcome may help the designers, researchers and manufacturers of these components.
Originality/value
Although manufacturers design and develop the bearings of turboexpanders for their production, no academic literature has been available for this purpose until now.
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Peiji Yang, Qi Yuan and Runlin Chen
The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.
Abstract
Purpose
The purpose of this study is to analyze the influence of high-temperature inlet oil on the comprehensive performance of tilting-pad bearing.
Design/methodology/approach
Taking a tilting-pad bearing under high temperature of inlet oil in a natural gas compressor as an example, the experimental system was developed for the tilting-pad bearing applied in a real machine, and the experiment was performed. The bearing lubricating properties under different high temperatures of inlet oil were obtained, including oil film thickness on the pivot, temperature rise and the shaft vibration values at the bearing positions.
Findings
The experimental results showed that the vibration, the oil film thickness on the pivot and the pad temperature were not sensitive to the change in temperature of the inlet oil, but vibrations were observed under the specific speed. At the same speed, when oil temperature changed by 1°C, the bearing temperature rise did not exceed 0.2°C and change in oil film thickness on the pivot was 1 µm. The test results of the actual unit are in good agreement with the experimental results.
Originality/value
The vibration measurement scheme was presented, and an indirect measurement method of fulcrum thickness was proposed. The practicability of the measurement method and the accuracy of test results were verified by the comparison of the test results of the shaft vibration, the bearing pad temperature, the fulcrum oil film thickness and the theoretical calculation results. This study will provide an important reference for designing a tilting-pad bearing with high-temperature inlet oil.
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Jingwei Cao, Liming Zhai, Yongyao Luo, Soo-Hwang Ahn, Zhengwei Wang and Yan Liu
The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose…
Abstract
Purpose
The purpose of this paper is to reveal the transient thermo-elasto-hydrodynamic lubrication mechanism of a bidirectional thrust bearing in a pumped-storage unit, and to propose the transient simulation method of two-way fluid-solid-thermal interaction of thrust bearing.
Design/methodology/approach
The transient fluid-solid-thermal interaction method is used to simulate the three-dimensional lubrication of the thrust bearing, during the start-up and shutdown process of a pumped storage unit. A pad including an oil hole is modelled to analyze the temporal variation of lubrication characteristics, such as the film pressure, thickness and temperature, during the transient operation process.
Findings
The injection of the high-pressure oil sufficiently affects the lubrication characteristics on film, in which the hysteresis phenomena were found between the start-up and shutdown possess.
Originality/value
This paper reveals the transient lubrication mechanism of tilting pad in a thrust bearing, by means of transient fluid-solid-thermal interaction method. Lubrication characteristics are simulated without assuming the temperature relationship between the oil film inlet and the outlet and the heat transfer on the pad free surface. This paper provides a theoretical basis for the safe design and stable operation of thrust bearings.
Details
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Zhixiang Song, Fei Guo, Ying Liu, Songtao Hu, Xiangfeng Liu and Yuming Wang
This paper aims to present the slip/no-slip design in two-dimensional water-lubricated tilting pad thrust bearings (TPTBs) considering the turbulence effect and shifting of…
Abstract
Purpose
This paper aims to present the slip/no-slip design in two-dimensional water-lubricated tilting pad thrust bearings (TPTBs) considering the turbulence effect and shifting of pressure centers.
Design/methodology/approach
A numerical model is established to analyze the slip condition and the effect of turbulence according to a Reynolds number defined in terms of the slip condition. Simulations are carried out for eccentrically and centrally pivoted bearings and the influence of different slip parameters is discussed.
Findings
A considerable enhancement in load capacity, as well as a reduction in friction, can be achieved by heterogeneous slip/no-slip surface designs for lubricated sliding contacts, especially for near parallel pad configurations. The optimized design largely depends on the pivot position. The load capacity increases by 174 per cent for eccentrically pivoted bearings and 159 per cent for centrally pivoted bearings for a suitable design. When slip zone locates at the middle of the radial direction or close to the inner edge, the performance of the TPTB is better.
Research limitations/implications
The simplification of slip effect on the turbulence (definition of Reynolds number) can only describe the trend of the increasing turbulence due to slip condition. The accurate turbulence expression considering the boundary slip needs further explorations.
Originality/value
The shifting of pressure center due to the slip/no-slip design for TPTBs is investigated in this study. The turbulence effect and influence of slip parameters is discussed for large water-lubricated bearings.
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