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1 – 10 of 499Pu Tian, Ruosi Yan, Yabiao Tong, Lixia Jia and Jiming Yao
The purpose of this paper is to investigate the effects of alkali treatment on adhesion of industrial thermoplastic polyurethane elastomer (TPU)/polyester woven fabric inter-ply…
Abstract
Purpose
The purpose of this paper is to investigate the effects of alkali treatment on adhesion of industrial thermoplastic polyurethane elastomer (TPU)/polyester woven fabric inter-ply hybrid composites.
Design/methodology/approach
Inter-ply hybrid composites were exposed to varying concentration of sodium hydroxide at different temperature and time and their mechanical properties including differential scanning calorimetry, scanning electron microscope, tensile and peeling strength evaluated to determine optimal treatment parameters.
Findings
Modified polyester fabrics treated with alkali had higher tensile and peeling strengths. Accordingly, alkali treatment roughened the surface of polyester fabric, decreasing warp and weft densities, thus increasing fiber surface energy. The fabric had the highest peeling strength of 3.23 N/mm at treatment of 25% concentration of sodium hydroxide (NaOH). Short-term exposure to ultraviolet had little effect on interfacial adhesion of alkali-treated conveyor belt.
Research limitations/implications
Polyester fabric, applied in reinforcing industrial conveyor belts, is never degreased, roughened, sensitized or activated. In this paper, one-step treatment of polyester fabric was performed to increase its adhesion with polyester inter-ply hybrid composites, providing a reference for practical industrial application.
Practical implications
The method developed in this research is simple and provides a solution to improving the interfacial adhesion of TPU/polyester conveyor belt.
Originality/value
The novel alkali treatment technology has many applications in the interfacial performance of composite materials.
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Wen Zeng, Feng Lin, Tingchun Shi, Renji Zhang, Yongyan Nian, Jie Ruan and Tianrui Zhou
In plastic reconstruction surgeries, total auricular reconstruction for microtia is a real challenge. Presently, autogenous costal cartilage and MEDPOR are the chosen materials…
Abstract
Purpose
In plastic reconstruction surgeries, total auricular reconstruction for microtia is a real challenge. Presently, autogenous costal cartilage and MEDPOR are the chosen materials but none can satisfy the requirements of orthopaedic operation. The purpose of this paper is to examine how to fabricate an ear scaffold with a good shape.
Design/methodology/approach
A new approach to form the auricle framework is described. CT scan data of the patient's contralateral “good ear” are used to generate a 3D reconstruction model of the new ear. This model is then imported into rapid prototyping (RP) software to slice. The sliced data drive the fused deposition modeling (FDM) machine to build the ear framework layer by layer. Based on the actual shape of the computer model, FDM technology produces a real feel ear framework to match the size of the opposite good ear.
Findings
An artificial human ear was built using FDM technology based on CT images. The auricular framework with polyurethane was a porous structure with good flexibility and biocompatibility. After implanting into the mouse, a real life human ear appeared on the back of the mouse. The experiment indicated that this method provided an efficient way to macrotia reconstruction.
Originality/value
The freeform fabrication technique combined with CT image reconstruction could provide an efficient way to produce a porous structure and solve the framework carving problem in microtia reconstruction.
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Irina Tatiana Garces and Cagri Ayranci
A review on additive manufacturing (AM) of shape memory polymer composites (SMPCs) is put forward to highlight the progress made up to date, conduct a critical review and show the…
Abstract
Purpose
A review on additive manufacturing (AM) of shape memory polymer composites (SMPCs) is put forward to highlight the progress made up to date, conduct a critical review and show the limitations and possible improvements in the different research areas within the different AM techniques. The purpose of this study is to identify academic and industrial opportunities.
Design/methodology/approach
This paper introduces the reader to three-dimensional (3 D) and four-dimensional printing of shape memory polymers (SMPs). Specifically, this review centres on manufacturing technologies based on material extrusion, photopolymerization, powder-based and lamination manufacturing processes. AM of SMPC was classified according to the nature of the filler material: particle dispersed, i.e. carbon, metallic and ceramic and long fibre reinforced materials, i.e. carbon fibres. This paper makes a distinction for multi-material printing with SMPs, as multi-functionality and exciting applications can be proposed through this method. Manufacturing strategies and technologies for SMPC are addressed in this review and opportunities in the research are highlighted.
Findings
This paper denotes the existing limitations in the current AM technologies and proposes several directions that will contribute to better use and improvements in the production of additive manufactured SMPC. With advances in AM technologies, gradient changes in material properties can open diverse applications of SMPC. Because of multi-material printing, co-manufacturing sensors to 3D printed smart structures can bring this technology a step closer to obtain full control of the shape memory effect and its characteristics. This paper discusses the novel developments in device and functional part design using SMPC, which should be aided with simple first stage design models followed by complex simulations for iterative and optimized design. A change in paradigm for designing complex structures is still to be made from engineers to exploit the full potential of additive manufactured SMPC structures.
Originality/value
Advances in AM have opened the gateway to the potential design and fabrication of functional parts with SMPs and their composites. There have been many publications and reviews conducted in this area; yet, many mainly focus on SMPs and reserve a small section to SMPC. This paper presents a comprehensive review directed solely on the AM of SMPC while highlighting the research opportunities.
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This paper outlines the innovations in high functional and high performance fibres for applications in protective clothing, including fibres for flame and heat protection. It also…
Abstract
This paper outlines the innovations in high functional and high performance fibres for applications in protective clothing, including fibres for flame and heat protection. It also describes some typical woven and non‐woven constructions for such applications. And presents the trends in producing smart textile materials, capable of interacting with human/environmental conditions.
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Kestutis Lekeckas, Julija Stirbe, Kristina Ancutiene and Ruta Valusyte
To explore the influence of various factors on the adhesion strength of 3D printing materials and chiffon fabrics, and to develop an original design clothing prototype with an…
Abstract
Purpose
To explore the influence of various factors on the adhesion strength of 3D printing materials and chiffon fabrics, and to develop an original design clothing prototype with an extended functionality that would be compatible with the specifics of the circular design.
Design/methodology/approach
Four different chiffon fabrics and four 3D printed materials were chosen as the research subjects to determine the influence of various factors on the adhesion strength and ductility. The uniaxial tensile test was used to determine pull-out force and the pull-out elongation from the interlayer.
Findings
3D printed TPU elements can be used to join clothing parts made from low-elasticity chiffon fabrics to improve wearing comfort. In order to comply with the circular economy concept, it is important to select such adhesion parameters of the 3D printed elements and the material system that would ensure wear comfort and withstand wear-level loads; and at the end of the life cycle of a garment, the 3D printed elements could be separated from the product and recycled.
Originality/value
The systems developed can be used to renew and repair products, adding originality, individual touch or additional decorative features, while extending the functional possibilities of clothing items in accordance with circular design principles.
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Smitkumar Savsani, Shamsher Singh and Harlal Singh Mali
Medical devices are undergoing rapid changes because of the increasing affordability of advanced technologies like additive manufacturing (AM) and three-dimensional scanning. New…
Abstract
Purpose
Medical devices are undergoing rapid changes because of the increasing affordability of advanced technologies like additive manufacturing (AM) and three-dimensional scanning. New avenues are available for providing solutions and comfort that were not previously conceivable. The purpose of this paper is to provide a comprehensive review of the research on developing prostheses using AM to understand the opportunities and challenges in the domain. Various studies on prosthesis development using AM are investigated to explore the scope of integration of AM in prostheses development.
Design/methodology/approach
A review of key publications from the past two decades was conducted. Integration of AM and prostheses development is reviewed from the technologies, materials and functionality point of view to identify challenges, opportunities and future scope.
Findings
AM in prostheses provides superior physical and cognitive ergonomics and reduced cost and delivery time. Patient-specific, lightweight solutions for complex designs improve comfort, functionality and clinical outcomes. Compared to existing procedures and methodologies, using AM technologies in prosthetics could benefit a large population.
Originality/value
This paper helps investigate the impact of AM and related technology in the field of prosthetics and can also be viewed as a collection of relevant medical research and findings.
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