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Article
Publication date: 10 October 2022

Manoj Kumar Imrith, Satyadev Rosunee and Roshan Unmar

Lightweight, open construction cotton knitted fabrics generally do not impart good protection from solar ultraviolet radiation (UVR). As lightweight 100% cotton single jersey is…

Abstract

Purpose

Lightweight, open construction cotton knitted fabrics generally do not impart good protection from solar ultraviolet radiation (UVR). As lightweight 100% cotton single jersey is highly cherished for summerwear, it is sine qua non to understand the structural parameters that effectively strike a good balance between UV protection and thermophysiological comfort of the wearer. Relatively heavy fabrics protect from UVR, but comfort is compromised because of waning porosity, increase in thickness and thermal insulation. The purpose of this paper is to engineer knits that will bestow maximum UV protection while preserving the thermophysiological comfort of the wearer.

Design/methodology/approach

In total, 27 cotton single jersey fabrics with different areal densities and yarn counts were selected. Ultraviolet protection factor (UPF) was calculated based on the work of Imrith (2022). To précis, the authors constructed a UV box to measure the UPF of fabrics, denoted as UPFB. UPFB data were correlated with AATCC 183-2004 and yielded high correlation, R2 0.977. It was concluded that UPF 50 corresponds to UPFB 94.3. Thermal comfort properties were measured on the Alambeta and water-vapour resistance on the Permetest. Linear programming (LP) was used to optimize UPFB and comfort. Linear optimization focused on maximizing UPFB while keeping the thermophysiological comfort and areal density as constraints.

Findings

The resulting linear geometrical and sensitivity analyses generated multiple technically feasible solutions of fabrics thickness and porosity that gave valid UPFB, thermal absorptivity and water-vapour and thermal resistance. Subsequently, an interactive optimization software was developed to predict the stitch length, tightness factor and yarn count for optimum UPFB from a given areal density. The predicted values were then used to knit seven 100% cotton single jersey fabrics and were tested for UV protection. All seven fabrics gave UPFB above the threshold, that is, higher than 94.3. The mathematical model demonstrated good correlations with the optimized parameters and experimental values.

Originality/value

The optimization software predicted the optimum UPFB reasonably well, starting from the fabric structural and constructional parameters. In addition, the models were developed as interactive user interfaces, which can be used by knitted fabric developers to engineer cotton knits for maximizing UV protection without compromising thermophysiological comfort. It has been demonstrated that LP is an efficient tool for the optimization and prediction of targeted knitted fabrics parameters.

Details

Research Journal of Textile and Apparel, vol. 27 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 8 November 2022

Manoj Kumar Imrith, Satyadev Rosunee and Roshan Unmar

The thermophysiological comfort of fabrics is prerequisite as customers covet adequate moisture, heat management-supported and UV protective clothing that measure up to their…

Abstract

Purpose

The thermophysiological comfort of fabrics is prerequisite as customers covet adequate moisture, heat management-supported and UV protective clothing that measure up to their levels of activities and environmental conditions. Hitherto, scant tasks have been reported with the purpose of engineering both comfort and UV protection simultaneously. From that vantage point, the objective of this work is to develop a model for optimum UPF, air permeability, water-vapour resistance, thermal resistance, thermal absorptivity and areal density of knitted fabrics.

Design/methodology/approach

Weft knitted fabrics of various compositions were investigated. UPF was tested using the Labsphere UV transmittance analyser. The FX 3300 (Textest instruments) air permeability tester was used to test air permeability. Thermal comfort and water-vapour resistance were evaluated using the Alambeta and Permetest instruments, respectively. Based on image processing, the porosity was measured. Fabrics thickness and areal density were measured according to standard methods. Furthermore, parametric and non-parametric statistical test methods were applied to the data for analysis.

Findings

Linear regression was substantiated by Kolmogorov-Smirnov test. Then multiple linear regression of porosity and thickness together on UPF and comfort parameters were visually depicted by virtue of 3D linear plots. Residual analysis with quantile-quantile and probability plots, advocated the tests using the Shapiro-Wilk test. The result was validated by comparison with experimental data tested. The samples gave satisfactory relative errors and were supported by the z-test method. All tests indicated failure to reject the null hypothesis.

Originality/value

The predictive models were embedded into an interactive computer program. Fabric thickness and porosity are the inputs needed to run the program. It will predict the optimum UPF, areal density and thermophysiological comfort parameters. In a nutshell, knitters may use the program to determine optimum structural parameters for diverse permutations of UPF and thermophysiological comfort parameters; scilicet high UV protection together with low thermal insulation combined with low water-vapour resistance and high air permeability.

Details

Research Journal of Textile and Apparel, vol. 27 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 March 2024

Saloni Purandare and Chunhui Xiang

Firefighter Personal Protective Equipment (PPE) is the only barrier between the firefighter and hazardous environment. Gloves are a crucial component of the multi-component PPE…

Abstract

Purpose

Firefighter Personal Protective Equipment (PPE) is the only barrier between the firefighter and hazardous environment. Gloves are a crucial component of the multi-component PPE. Over time the gloves have reduced the intensity of hand injuries, yet further improvement in terms of material selection and glove design is required to strike the balance between protection and comfort. Focusing on the material aspect, the purpose of this study is to present literature analysis on material selection and testing for firefighter gloves.

Design/methodology/approach

The study conducted a literature analysis on material selection and characterization of firefighter PPE. The review summarizes and evaluates past work addressing the characterization of firefighter gloves in accordance with NFPA 1971 requirements and points out found research gaps to aid with foundation of future research.

Findings

The study summarizes several research works to inform readers about the material selection and characterization of firefighter gloves. Based on the analyzed literature, the study resulted in material specification sheets for firefighter gloves. The developed material specification sheets provide information in terms of crucial material properties to be incorporated for accurate functioning of firefighter gloves, testing methods to validate those material properties and materials from analyzed literature exhibiting desired properties.

Originality/value

With large research addressing firefighter PPE, only limited studies focus specifically on gloves. Thus, this study provides a literature analysis covering material selection and testing for gloves. A consolidated firefighter gloves material specification document, which does not appear to be available in the literature, will provide a foundation for the development and characterization of firefighter gloves to better serve the functions along with ensuring user comfort.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 21 July 2022

Fatima Iftikhar, Suleman Anis, Umar Bin Asad, Shagufta Riaz, Muntaha Rafiq and Salman Naeem

Carpal tunnel syndrome (CTS) is a hand disease caused by the pressing of the median nerve present in the palmar side of the wrist. It causes severe pain in the wrist, triggering…

Abstract

Purpose

Carpal tunnel syndrome (CTS) is a hand disease caused by the pressing of the median nerve present in the palmar side of the wrist. It causes severe pain in the wrist, triggering disturbance during sleep. Different products like splints, braces and gloves are available in the market to alleviate this disease but there was still a need to improve the wearability, comfort and cost of the product. This study was about designing a comfortable and cost-effective wearable system for mild-to-moderate CTS. Transcutaneous electrical nerve stimulation (TENS) therapy has been used to reduce the pain in the wrist.

Design/methodology/approach

After simulation by using Proteus software (which allowed the researchers to draw and simulate electrical circuits using ISIS, ARES and PCB design tools virtually), the circuit with optimum frequency, i.e. 33 Hz was selected, and the circuit was developed on a printed circuit board (PCB). The developed circuit was integrated successfully into the half glove structure.

Findings

The developed product had good thermophysiological comfort and hand properties as compared to the commercially available product of the same kind. In vivo testing (It involves the testing with living subjects like animals, plants or human beings) was performed which resulted in 85% confirmed viability of the product against CTS. A glove with an integrated circuit was developed successfully to accommodate various sizes without any sex specifications in a cost-effective way to mitigate the issue of CTS.

Research limitations/implications

Industrial workers, individuals frequently using their hands or those diagnosed with CTS may wish to use this product as therapy. The attention could not be paid to the aesthetic or visual appeal of the developed product.

Originality/value

A very comfortable glove with integrated TENS electrodes was developed successfully to accommodate various sizes without any sex specifications in a cost-effective way to mitigate the issues of CTS.

Details

Research Journal of Textile and Apparel, vol. 28 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 January 2024

Hung Ngoc Phan and Satoko Okubayashi

Dehydrated bacterial cellulose’s (BC) intrinsic rigidity constrains applicability across textiles, leather, health care and other sectors. This study aims to yield a novel BC…

Abstract

Purpose

Dehydrated bacterial cellulose’s (BC) intrinsic rigidity constrains applicability across textiles, leather, health care and other sectors. This study aims to yield a novel BC modification method using glycerol and succinic acid with catalyst and heat, applied via an industrially scalable padding method to tackle BC’s stiffness drawbacks and enhance BC properties.

Design/methodology/approach

Fabric-like BC is generated via mechanical dehydration and then finished by using padding method with glycerol, succinic acid, catalyst and heat. Comprehensive material characterizations, including international testing standards for stiffness, bending properties (cantilever method), tensile properties, moisture vapor transmission rate, moisture content and regain, washing, thermal gravimetric analysis, derivative thermogravimetry, Fourier-transform infrared spectroscopy and colorimetric measurement, are used.

Findings

The combination of BC/glycerol/succinic acid dramatically enhanced porous structure, elongation (27.40 ± 6.39%), flexibility (flexural rigidity of 21.46 ± 4.01 µN m; bending modulus of 97.45 ± 18.20 MPa) and moisture management (moisture vapor transmission rate of 961.07 ± 86.16 g/m2/24 h; moisture content of 27.43 ± 2.50%; and moisture regain of 37.94 ± 4.73%). This softening process modified the thermal stability of BC. Besides, this study alleviated the drawbacks for washing (five cycles) of BC and glycerol caused by the ineffective affinity between glycerol and cellulose by adding succinic acid with catalyst and heat.

Originality/value

The study yields an effective padding process for BC softening and a unique modified BC to contribute added value to textile and leather industries as a sustainable alternative to existing materials and a premise for future research on BC functionalization by using doable technologies in mass production as padding.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 31 May 2022

Samridhi Garg, Monica Puri Sikka and Vinay Kumar Midha

Perspiration and heat are produced by the body and must be eliminated to maintain a stable body temperature. Sweat, heat and air must pass through the fabric to be comfortable…

Abstract

Purpose

Perspiration and heat are produced by the body and must be eliminated to maintain a stable body temperature. Sweat, heat and air must pass through the fabric to be comfortable. The cloth absorbs sweat and then releases it, allowing the body to chill down. By capillary action, moisture is driven away from fabric pores or sucked out of yarns. Convectional air movement improves sweat drainage, which may aid in body temperature reduction. Clothing reduces the skin's ability to transport heat and moisture to the outside. Excessive moisture makes clothing stick to the skin, whereas excessive heat induces heat stress, making the user uncomfortable. Wet heat loss is significantly more difficult to understand than dry heat loss. The purpose of this study is to provided a good compilation of complete information on wet thermal comfort of textile and technological elements to be consider while constructing protective apparel.

Design/methodology/approach

This paper aims to critically review studies on the thermal comfort of textiles in wet conditions and assess the results to guide future research.

Findings

Several recent studies focused on wet textiles' impact on comfort. Moisture reduces the fabric's thermal insulation value while also altering its moisture characteristics. Moisture and heat conductivity were linked. Sweat and other factors impact fabric comfort. So, while evaluating a fabric's comfort, consider both external and inside moisture.

Originality/value

The systematic literature review in this research focuses on wet thermal comfort and technological elements to consider while constructing protective apparel.

Details

Research Journal of Textile and Apparel, vol. 28 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 18 February 2022

Muhammad Umar Nazir, Muhammad Usman Javaid, Khubab Shaker, Yasir Nawab, Tanveer Hussain and Muhammad Umair

This paper aims to develop bilayer woven fabrics with different picking sequences with enhanced comfort without any change in the constituent materials.

Abstract

Purpose

This paper aims to develop bilayer woven fabrics with different picking sequences with enhanced comfort without any change in the constituent materials.

Design/methodology/approach

Six bilayer woven fabrics were produced on Dobby loom with 3/1 twill weave using micro-polyester yarn. Three different picking sequences, i.e. single pick insertion (SPI), double pick insertion (DPI) and three pick insertion (3PI), were used in both face and back layers. The effect of picking sequence on air permeability (AP), volume porosity, thermal resistance and overall moisture management capability (OMMC) of the samples were analyzed.

Findings

The results showed that 3PI–3PI picking sequence gives the highest OMMC, AP and thermal resistance in bilayer woven fabrics and the least results exhibited by SPI–SPI picking sequence.

Research limitations/implications

This research uses a bilayer woven system that develops channels and trapes the air causing higher thermal resistance; therefore, applicable for winter sports clothing rather than for summer wear. Developed bilayer woven fabrics can be used in winter sportswear to improve the comfort of the wearer and reduce fatigue during activity.

Originality/value

Authors have developed bilayer fabrics by changing the picking sequences, i.e. SPI, DPI and 3PI of weft yarns in both layers and compared their thermo-physiological comfort properties.

Details

Research Journal of Textile and Apparel, vol. 27 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 12 January 2024

Amanpreet Kaur Kharbanda, Kamal Raj Dasarathan, S.K. Sinha, T. Senthil Kumar and B. Senthil Kumar

Through this study, four different types of woven fabric structures were created by using cotton/banana blends with a 70:30 ratio by varying the weaving specifications. This study…

39

Abstract

Purpose

Through this study, four different types of woven fabric structures were created by using cotton/banana blends with a 70:30 ratio by varying the weaving specifications. This study aims to investigate the comfort and mechanical properties of these woven materials.

Design/methodology/approach

Taguchi L16 experimental design (5 factors and 4 levels) with response surface methodology tool was used to optimize mechanical and comfort characteristics. The yarn samples used in this study are cotton/banana with a blend ratio of 70:30. Fabric type (A), grams per square metre (GSM; B), yarn count (C), fabric thickness (D) and cloth cover factor (E) are the chosen process characteristics.

Findings

The highest tensile strength and tearing strength of the cotton/banana blended fabric samples were obtained as 326.3 N and 90.3 k.gf/cm, respectively. Similarly, the highest thermal conductivity and overall moisture management capacity values were found to be 0.6628 and 3.06 W/mK X10−4, respectively. The optimized process parameters for obtaining maximum mechanical properties were using canvas fabric structure, 182 GSM, 36s Ne yarn count, 0.48 mm fabric thickness and 23.5 cloth cover factor. Similarly, the optimized process parameters for obtaining maximum comfort properties were achieved using a twill fabric structure, 182 GSM, 32s Ne yarn count, 0.4 mm fabric thickness and 23 cloth cover factor.

Originality/value

In contrast to synthetic fabrics, banana fibre and its blended materials are significant ecological solutions for apparel and functional clothing. Products made from banana fibre are a sustainable and green alternative to conventional fabrics. Banana fibre obtained from the pseudostem of the plant has an appearance similar to ramie and bamboo fibres. Numerous studies showed that banana fibre could absorb significant moisture and be spun into yarn through ring and rotor spinning technology. On the other hand, this fibre can be easily combined with cotton, jute, wool and synthetic fibre. The present utilization of pseudostem of banana plant fibre is very minimal. This type of research improves the usability of bananas their blended fabrics as apparel and functional wear.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 October 2023

Liang Ma and Jun Li

The present study provides a comprehensive review of the advancements in five active heating modes for cold-proof clothing as of 2021. It aims to evaluate the current state of…

Abstract

Purpose

The present study provides a comprehensive review of the advancements in five active heating modes for cold-proof clothing as of 2021. It aims to evaluate the current state of research for each heating mode and identify their limitations. Further, the study provides insights into the optimization of intelligent temperature control algorithms and design considerations for intelligent cold-proof clothing.

Design/methodology/approach

This article presents a classification of active heating systems based on five different heating principles: electric heating system, solar heating system, phase-change material (PCM) heating system, chemical heating system and fluid/air heating system. The systems are analyzed and evaluated in terms of heating principle, research advancement, scientific challenges and application potential in the field of cold-proof clothing.

Findings

The rational utilization of active heating modes enhances the thermal efficiency of cold-proof clothing, resulting in enhanced cold-resistance and reduced volume and weight. Despite progress in the development of the five prevalent heating modes, particularly with regard to the improvement and advancement of heating materials, the current integration of heating systems with cold-proof clothing is limited to the torso and limbs, lacking consideration of the thermal physiological requirements of the human body. Additionally, the heating modes of each system tend to be uniform and lack differentiation to meet the varying cold protection needs of various body parts.

Research limitations/implications

The effective application of multiple heating modes helps the human body to maintain a constant body temperature and thermal equilibrium in a cold environment. The research of heating mode is the basis for realizing the temperature control of cold-proof clothing and provides an effective guarantee for the future development of the intelligent algorithms for temperature control of non-uniform heating of body segments.

Practical implications

The integration of multiple heating modes ensures the maintenance of a constant body temperature and thermal balance for the wearer in cold environments. The research of heating modes forms the foundation for the temperature regulation of cold-proof clothing and lays the groundwork for the development of intelligent algorithms for non-uniform heating control of different body segments.

Originality/value

The present article systematically reviews five active heating modes suitable for use in cold-proof clothing and offers guidance for the selection of heating systems in future smart cold-proof clothing. Furthermore, the findings of this research provide a basis for future research on non-uniform heating modes that are aligned with the thermal physiological needs of the human body, thus contributing to the development of cold-proof clothing that is better suited to meet the thermal needs of the human body.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 17 April 2023

Yang Yang, Weijing Zhang, Zheng Liu and Peihua Zhang

The purpose of this work is to investigate the effect of filament composition with different specifications on the thermal comfort properties of bi-layer knitted fabrics.

Abstract

Purpose

The purpose of this work is to investigate the effect of filament composition with different specifications on the thermal comfort properties of bi-layer knitted fabrics.

Design/methodology/approach

In this paper eight bi-layer knitted fabrics with the same knitting structure but different filament compositions were prepared, and the thermal-wet comfort properties of these fabrics were examined. According to experimental data, the effect of filament composition on the thermal comfort properties of fabric was analyzed.

Findings

The increasing difference of hydrophilicity between inner and outer layers resulted in the enhancement of moisture management properties. Better thermal-physiology performance was exhibited by fabrics made up of finer and circular section fibers. Excellent thermal transfer, drying performance and one-way water transport capacity benefited the improvement of dynamic cooling effect of fabrics.

Originality/value

This work provides a useful and effective method for the development of bi-layer knitted fabric applied for sports and summer clothing.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

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