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Article
Publication date: 26 September 2022

Shiang-Wuu Perng, Horng Wen Wu, Nugroho Putra Kelana, Yi-Ling Guo and Chen-Jui Yang

The purpose of this paper, computational fluid dynamics (CFD) work, is to promote turbulent thermal convection in a heated circular tube using a passive scheme of a slotted…

Abstract

Purpose

The purpose of this paper, computational fluid dynamics (CFD) work, is to promote turbulent thermal convection in a heated circular tube using a passive scheme of a slotted twisted sheet.

Design/methodology/approach

The inventive design uses square-cut and conjugate triangular perforations to diversify the twisted tape for better thermal convection. The current novel passive scheme methodology is accomplished by carving the same square cuts and slitting various sizes of equilateral triangle perforations (side length varies between 8 and 16 mm). The re-normalisation group turbulence model and the semi-implicit method for pressure-linked equation method examine the turbulent thermal convection aspects of all simulations at different Reynolds numbers (6,000, 10,000 and 14,000).

Findings

The analyses of simulations exhibit that the placement of a twisted tape with triangle perforations and equidistant square cuts can effectually promote thermal convection in a circular tube. A larger-sized triangle perforation can increase the thermal convection enhancement and thermal performance factor, but an enlarged perforation may decrease the thermal convection enhancement and thermal performance factor. As a result, compared with the smooth circular tube, the circular tube with the slotted twisted sheet slit by a 10 mm equilateral triangle brings about the maximum improvement ratio of the mean Nusselt number of about 2.8 at Re = 6,000. Under weighing the friction through the circular tube, the tube with the slotted twisted sheet slit by a 10 mm equilateral triangle gains the best thermal performance factor of about 1.36 at Re = 6,000.

Research limitations/implications

The working fluid is water and its physical features are assumed to be constant. In addition, the fluid is considered a steady flow in this CFD work.

Practical implications

These CFD predictions will benefit the development of heat exchanger tubes equipped with a slotted twisted sheet to acquire preferable thermal convection enhancement.

Social implications

Higher thermal performance achieved by placing a slotted twisted tape in a heated tube will benefit society in lower energy consumption, machinery maintenance costs and impact on the environment.

Originality/value

This study combined triangle perforations and square cuts on the twisted sheet. This combination can induce the fluid flow across the sheet to disturb the swirling flow and then promote the fluid mixing to increase thermal convection. Therefore, this modified tape can be a profitable passive device for designing a heat exchanger.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 November 2011

Ranganayakulu Chennu and Pallavi Paturu

In aerospace applications, due to the severe limitations on the weight and space envelope, it is mandatory to use high performance compact heat exchangers (CHEs) for enhancing the…

Abstract

Purpose

In aerospace applications, due to the severe limitations on the weight and space envelope, it is mandatory to use high performance compact heat exchangers (CHEs) for enhancing the heat transfer rate. The most popularly used ones in CHEs are the plain fins, offset strip fins (OSFs), louvered fins and wavy fins. Amongst these fin types, wavy and offset fins assume a lot of importance due to their enhanced thermo‐hydraulic performance. The purpose of this paper is to investigate the influence of geometrical fin parameters, in addition to Reynolds number, on the thermo‐hydraulic performance of OSFs.

Design/methodology/approach

A computational fluid dynamics approach is used to conduct a number of numerical experiments for determination of thermo‐hydraulic performance of OSFs considering the various geometrical parameters, which are generally used in the aerospace industry. These investigations include the study of flow pattern for laminar, transition and turbulent regions. Studies are conducted with different fin geometries and comparisons are made with available data in open literature. Finally, the generalized correlations are developed for OSFs taking all geometrical parameters into account for the entire range of operations of the aerospace industry covering laminar, transition and turbulent regions. In addition, the effects of various geometrical parameters are presented as parametric studies.

Findings

Thermo‐hydraulic design of CHEs is strongly dependent upon the predicted/measured dimensionless performance (Colburn factor “j” and Fanning friction “f” vs Reynolds number Re) of heat transfer surfaces. Several types of OSFs used in the compact plate‐fin heat exchangers are analyzed numerically.

Research limitations/implications

The present numerical analysis is carried out for “air” media and hence these results may not be accurate for other fluids with large variations of Prandtl numbers.

Practical implications

In open literature, these fins are generally evaluated as a function of Reynolds number experimentally, which are expensive. However, their performance will also depend to some extent on geometrical parameters such as fin thickness, fin spacing, offset fin length and fin height.

Originality/value

This numerical estimation can reduce the number of tests/experiments to a minimum for similar applications.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 21 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Open Access
Article
Publication date: 24 October 2022

Babak Lotfi and Bengt Ake Sunden

This study aims to computational numerical simulations to clarify and explore the influences of periodic cellular lattice (PCL) morphological parameters – such as lattice…

1128

Abstract

Purpose

This study aims to computational numerical simulations to clarify and explore the influences of periodic cellular lattice (PCL) morphological parameters – such as lattice structure topology (simple cubic, body-centered cubic, z-reinforced body-centered cubic [BCCZ], face-centered cubic and z-reinforced face-centered cubic [FCCZ] lattice structures) and porosity value ( ) – on the thermal-hydraulic characteristics of the novel trussed fin-and-elliptical tube heat exchanger (FETHX), which has led to a deeper understanding of the superior heat transfer enhancement ability of the PCL structure.

Design/methodology/approach

A three-dimensional computational fluid dynamics (CFD) model is proposed in this paper to provide better understanding of the fluid flow and heat transfer behavior of the PCL structures in the trussed FETHXs associated with different structure topologies and high-porosities. The flow governing equations of the trussed FETHX are solved by the CFD software ANSYS CFX® and use the Menter SST turbulence model to accurately predict flow characteristics in the fluid flow region.

Findings

The thermal-hydraulic performance benchmarks analysis – such as field synergy performance and performance evaluation criteria – conducted during this research successfully identified demonstrates that if the high porosity of all PCL structures decrease to 92%, the best thermal-hydraulic performance is provided. Overall, according to the obtained outcomes, the trussed FETHX with the advantages of using BCCZ lattice structure at 92% porosity presents good thermal-hydraulic performance enhancement among all the investigated PCL structures.

Originality/value

To the best of the authors’ knowledge, this paper is one of the first in the literature that provides thorough thermal-hydraulic characteristics of a novel trussed FETHX with high-porosity PCL structures.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 25 November 2021

Carolina P. Naveira-Cotta, Jian Su, Paulo Lucena Kreppel Paes, Philippe R. Egmont, Rodrigo P.M. Moreira, Gabriel Caetano G.R. da Silva and André Sampaio Monteiro

The purpose of this paper is to investigate the impact of semi-circular zigzag-channel printed circuit heat exchanger (PCHE) design parameters on heat transfer and pressure drop…

Abstract

Purpose

The purpose of this paper is to investigate the impact of semi-circular zigzag-channel printed circuit heat exchanger (PCHE) design parameters on heat transfer and pressure drop of flows under high Reynolds numbers and provide new thermal-hydraulic correlations relevant to conditions encountered in natural gas processing plants.

Design/methodology/approach

The correlations were developed using three-dimensional steady-state computational fluid dynamics simulations with varying semicircular channel diameter (from 1 to 5 mm), zigzag angle (from 15° to 45°) and Reynolds number (from 40,000 to 100,000). The simulation results were validated by comparison with experimental results and existing correlations.

Findings

The results revealed that the thermal-hydraulic performance was mostly affected by the zigzag angle, followed by the ratio of the zigzag channel length to the hydraulic diameter. Overall, smaller zigzag angles favored heat transfer intensification while keeping reasonably low pressure drops.

Originality/value

This study is, to date, the only one providing thermal-hydraulic correlations for PCHEs with zigzag channels under high Reynolds numbers. Besides, the broad range of parameters considered makes the proposed correlations valuable PCHE design tools.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 August 2020

Ali Akbar Abbasian Arani and Reza Moradi

Using turbulators, obstacles, ribs, corrugations, baffles and different tube geometry, and also various arrangements of these components have a noticeable effect on the shell and…

Abstract

Purpose

Using turbulators, obstacles, ribs, corrugations, baffles and different tube geometry, and also various arrangements of these components have a noticeable effect on the shell and tube heat exchangers (STHEs) thermal-hydraulic performance. This study aims to investigate non-Newtonian fluid flow characteristics and heat transfer features of water and carboxyl methyl cellulose (H2O 99.5%:0.5% CMC)-based Al2O3 nanofluid inside the STHE equipped with corrugated tubes and baffles using two-phase mixture model.

Design/methodology/approach

Five different corrugated tubes and two baffle shapes are studied numerically using finite volume method based on SIMPLEC algorithm using ANSYS-Fluent software.

Findings

Based on the obtained results, it is shown that for low-mass flow rates, the disk baffle (DB) has more heat transfer coefficient than that of segmental baffle (SB) configuration, while for mass flow rate more than 1 kg/s, using the SB leads to more heat transfer coefficient than that of DB configuration. Using the DB leads to higher thermal-hydraulic performance evaluation criteria (THPEC) than that of SB configuration in heat exchanger. The THPEC values are between 1.32 and 1.45.

Originality/value

Using inner, outer or inner/outer corrugations (outer circular rib and inner circular rib [OCR+ICR]) tubes for all mass flow rates can increase the THPEC significantly. Based on the present study, STHE with DB and OCR+ICR tubes configuration filled with water/CMC/Al2O3 with f = 1.5% and dnp = 100 nm is the optimum configuration. The value of THPEC in referred case was 1.73, while for outer corrugations and inner smooth, this value is between 1.34 and 1.57, and for outer smooth and inner corrugations, this value is between 1.33 and 1.52.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 11 October 2018

Soroush Sadripour

In this study, the effects of using corrugated absorber plate (instead of flat plate) and also using aerosol/carbon-black nanofluid (instead of air) on heat transfer and turbulent…

Abstract

Purpose

In this study, the effects of using corrugated absorber plate (instead of flat plate) and also using aerosol/carbon-black nanofluid (instead of air) on heat transfer and turbulent flow characteristics in solar collectors were numerically investigated.

Design/methodology/approach

The 3D continuity, momentum and energy equation were solved by finite volume and SIMPLE algorithm. As a result, the corrugated absorber plate was inspected in the case of triangle, rectangle and sinuous with the wave length of 1 mm and wave amplitude of 3 mm in turbulent flow regime and Reynolds number between 2,500 and 4,000. Choosing the proper geometry was carried out based on the best performance evaluation criteria (PEC) and increasing the air temperature from collector inlet to outlet.

Findings

The results revealed that for all times of the year the highest PEC was obtained for corrugated Sinusoidal model; however, the highest temperature increase from inlet to outlet was obtained for rectangular corrugated model. In addition, the results indicated that in sinusoidal model, the nanoparticles volume fractions increase leads to heat performance coefficient increase and the best heat performance conditions were attained in volume fraction of 0.1 per cent and Reynolds number of 4,000 for both six months period. In model with rectangular corrugated plate, usage of nanofluid in all range of Reynolds numbers leads to reduction of outlet temperature.

Originality/value

The effect of some nanoparticles on heat transfer using thermal– hydraulic performances in heat exchangers has been assessed, but the effects of atmospheric aerosol-based nanofluid using carbon-black nanoparticles (CBNPs) on the heat transfer in corrugated heat sink solar collectors by 3D numerical modeling has not been yet investigated. In present study, usage of CBNPs with different volume fractions in range of 0 to 0.1 per cent in turbulent regime of fluid flow is analyzed. Furthermore, in this paper, besides the effects of using CBNPs, a solar absorber located in Shiraz, as one of the best solar irradiation receiver cities in Iran is evaluated.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 September 2021

Ali Akbar Abbasian Arani and Ali Memarzadeh

Present investigation conducts a study on the hydrothermal features of a double flow Parabolic Trough Solar Collector (PTSC) equipped with sinusoidal-wavy grooved absorber tube…

Abstract

Purpose

Present investigation conducts a study on the hydrothermal features of a double flow Parabolic Trough Solar Collector (PTSC) equipped with sinusoidal-wavy grooved absorber tube and twisted tape insert filled with nanofluid. This paper aims to present an effectual PTSC which is comprised by nanofluid numerically by means of finite volume method.

Design/methodology/approach

The beneficial results such as pressure drop inside the absorber tube, mean predicted friction factor, predicted average Nusselt number and hydrothermal Performance Evaluation Criteria (PEC) are evaluated and reported to present the influences of numerous factors on studied interest outcomes. Effects of different Reynolds numbers and environmental conditions are also determined in this investigation.

Findings

It is found that using the absorber roof (canopy) can enhance the heat transfer ratio of PTSCs significantly during all studied Reynolds numbers. Also, it is realized that the combination of inner grooved surface, outer corrugated surface and inserting turbulator can improve the thermal-hydraulic characteristics of PTSCs sharply.

Originality/value

Novel PTSC (N.PTSC) filling with two Heat Transfer Fluids (HTFs), inner and outer surface corrugated absorber tube, absorber roof and inserting twisted tape (N.PTSC.f) has the highest PEC values among all novel configurations along all investigated Reynolds numbers which is followed by configurations N.PTSC with two HTFs and inserting twisted tape (N.PTSC.e), N.PTSC with two HTFs and outer surface corrugated absorber tube (N.PTSC.b) and N.PTSC with two HTFs and inner surface corrugated absorber tube (N.PTSC.c), respectively. N.PTSC.f Nusselt number values can overcome the high values of friction factor, and therefore is introduced as the most efficient model in the current study.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 April 2023

Chinedu Chinakwe, Adekunle Adelaja, Michael Akinseloyin and Olabode Thomas Olakoyejo

Inclination angle has been reported to have an enhancing effect on the thermal-hydraulic characteristics and entropy of some thermal systems. Therefore, this paper aims to…

Abstract

Purpose

Inclination angle has been reported to have an enhancing effect on the thermal-hydraulic characteristics and entropy of some thermal systems. Therefore, this paper aims to numerically investigate the effects of inclination angle, volume concentration and Reynolds number on the thermal and hydraulic characteristics and entropy generation rates of water-based Al2O3 nanofluids through a smooth circular aluminum pipe in a turbulent flow.

Design/methodology/approach

A constant heat flux of 2,000 Watts is applied to the circular surface of the tube. Reynolds number is varied between 4,000 and 20,000 for different volume concentrations of alumina nanoparticles of 0.5%, 1.0% and 2.0% for tube inclination angles of ±90o, ±60o, ±45o, ±30o and 0o, respectively. The simulation is performed in an ANSYS Fluent environment using the realizable kinetic energy–epsilon turbulent model.

Findings

Results show that +45o tube orientation possesses the largest thermal deviations of 0.006% for 0.5% and 1.0% vol. concentrations for Reynolds numbers 4,000 and 12,000. −45o gives a maximum pressure deviation of −0.06% for the same condition. The heat transfer coefficient and pressure drop give maximum deviations of −0.35% and −0.39%, respectively, for 2.0% vol. concentration for Reynolds number of 20,000 and angle ±90o. A 95%–99.8% and 95%–98% increase in the heat transfer and total entropy generation rates, respectively, is observed for 2.0% volume concentration as tube orientation changes from the horizontal position upward or downward.

Originality/value

Research investigating the effect of inclination angle on thermal-hydraulic performance and entropy generation rates in-tube turbulent flow of nanofluid is very scarce in the literature.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 22 November 2022

Mani Sekaran Santhanakrishnan, Timothy Tilford and Christopher Bailey

This study aims to provide an insight into the relationship between design parameters and thermal performance of plate fin heat sinks (PFHSs) incorporating longitudinal vortex…

Abstract

Purpose

This study aims to provide an insight into the relationship between design parameters and thermal performance of plate fin heat sinks (PFHSs) incorporating longitudinal vortex generators (VGs) inside a PFHS channel.

Design/methodology/approach

A computational fluid dynamics model of a delta winglet pair VG mounted inside a PFHS geometry is detailed, and the model is validated by comparison with experimental data. The validated model is used to perform a virtual design of experiments study of the heat sink with bottom plate and vertical plate mounted VGs. Data from this study is used to regress a response surface enabling the influence of each of the assessed design variables on thermal performance and flow resistance to be determined.

Findings

The results of this study show that the thermal hydraulic performances of a PFHS with bottom plate mounted VG and vertical plate fin mounted VG are, respectively, 1.12 and 1.17 times higher than the baseline PFHS. Further, the performance variation of the heat sink with VG, relative to delta winglet’s arrangement (common flow up and common flow down), trailing edge gap length and Reynolds number were also evaluated and reported.

Originality/value

For the first time, performance characteristics of delta winglet VGs mounted inside the PFHS are evaluated against different design variables and a polynomial regression model is developed. The developed regression model and computed results can be used to design high performance PFHSs mounted with delta winglet VGs.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 27 May 2014

Morteza Khoshvaght Aliabadi, Faramarz Hormozi and Elham Hosseini Rad

The main purpose of this paper is the generation of the heat transfer and pressure drop correlations by considering three working fluids, namely air, water, and ethylene glycol…

Abstract

Purpose

The main purpose of this paper is the generation of the heat transfer and pressure drop correlations by considering three working fluids, namely air, water, and ethylene glycol, for the wavy plate-fin heat exchangers (PFHEs).

Design/methodology/approach

In order to present the general correlations, various models with different geometrical parameters should be tested. Because of the problems, such as difficult, long time, and costly fabrication of the wavy fins in experimental tests, computational fluid dynamics (CFD) calculations can be a useful method for the generation of the heat transfer and pressure drop correlations with eliminating the experimental problems. Hence, the effective design parameters of the wavy plate-fin, including fin pitch, fin height, wave length, fin thickness, wave amplitude, and fin length, and also their levels were recognized from the literature. The Taguchi method was applied to formulate the CFD simulation work.

Findings

The simulation results were compared and validated with an available experimental data. The mean deviations of the Colburn factor, j, and Fanning friction factor, f, values between the simulation results and the experimental data were 3.74 and 9.07 percent, respectively. The presented air correlations and experimental data were in a good agreement, so that approximately 95 percent of the experimental data were correlated within ±12 percent. The j factor values varied for the different working fluids, while the f factor values did not sensibly change.

Practical implications

The presented correlations can be used to estimate the thermal-hydraulic characteristics and to design of the compact PFHE with the wavy channels.

Originality/value

This manuscript presents the new correlations for the compact PFHEs with the way channels by considering all the geometrical parameters and the working fluids with the different Prandtl numbers, 0.7, 7, and 150.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

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