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Regarding the assembly of the fuselage panel, this paper aims to illustrate a design of pre-assembly tooling of the fuselage panel for the automatic drilling riveting machine. This new prototype of pre-assembly tooling can be used for different types and sizes of fuselage panels. Also, apply to the automated drilling and riveting machine of the fuselage panels.

Based on the different structures of the fuselage panel, the position of the preassembly tooling components, location of the clamp and position of the fuselage panel are determined. After that, the overall structure of the preassembly tooling is designed, including the movable frame and the cardboard. The cardboard positioning module and the clamping module formulate a detailed design scheme of preassembly tooling for the fuselage panel. The structure of the pre-assembled tooling is optimized by static analysis. The result of the overall design is optimized by using MATLAB and CATIA-V5 software, and the results meet the condition of the design requirements.

The traditional assembly process of the fuselage is to install the fuselage panel on the preassembly tooling for positioning the hole and then install it on the automated drilling and riveting tooling for secondary tooling. Secondary tooling can consume assembly errors of the fuselage panel. The new prototype of flexible tooling design for the fuselage panel not only avoids the secondary tooling error of the fuselage panel but also meets the preassembly of different types of fuselage panels.

The further development of the flexible tooling design of the fuselage panel is to reduce the error of sliding tooling due to friction of the sliding components. Because if the assembly cycle is increased, the sliding parts will lose material due to corrosion. As a result, the repeated friction force is the root cause of the positioning error of sliding parts. Therefore, it is necessary to engage less corrosive material. Also, the lubricant may be used to reduce the corrosion in minimizing the positioning error of the sliding tool components. In addition, it is important to calculate the number of assembly cycles for efficient fuselage panel assembly.

According to the structure and assembly process characteristics of the fuselage panel, the fuselage panel preassembly tooling can optimize the assembly process of the fuselage panel and have certain practical application values.

The purpose of this paper is to develop digital flexible pre-assembly tooling system for fuselage panels.

First, the paper analyzes the technological characteristics of fuselage panels and then determines the pre-assembly object. Second, the pre-assembly positioning method and assembly process are researched. Third, the panel components pre-assembly flexible tooling scheme is constructed. Finally, the pre-assembly flexible tooling system is designed and manufactured.

This study shows the novel solution results in significantly smaller tooling dimensions, while providing greater stability. Digital flexible assembly is an effective way to reduce floor space, reduce delivery and production lead times and improve quality.

The tooling designed in this case is actually used in industrial application. The flexible tooling can realize the pre-assembly for a number of fuselage panels, which is shown as an example in this paper.

The paper suggests the fuselage panel pre-assembly process based on the thought including pre-assembly, the automatic drilling and riveting and jointing, and constructs a flexible tooling system for aircraft fuselage panel component pre-assembly.

The riveting process is a metal forming process involving complex elastic-plastic deformation, which will induce a compressive residual stress field and cause local distortions in the connecting areas. Regarding to the aircraft panel assemblies with plenty of rivets, the global deformation is inevitable and undesired, leading difficulties to downstream assembly processes. This paper aims to present a new method for the local distortion calculation and the global deformation prediction of sheet panel assemblies during the automated riveting process.

In this paper, a simplified algebraic study is presented to analyze the local distortion of single countersunk rivet joint with the consideration of the barrel-like shape of the driven head and the through-thickness variations along the rivet shank. Then, an equivalent rivet unit is proposed based on the result of the algebraic study and embedded into the global-level model for the prediction of the overall distortions of riveted panels.

The algebraic study is able to reach a more precise contour of the deformed rivet than the traditional assumption of cylindrical deformations and rapidly determine the equivalent coefficients of the riveting unit. The result also shows an industrial acceptable accuracy of the prediction for the global deformations of the double-layered panel assemblies widely used in the aircraft panel structures.

A new local-global method for predicting the deformations of the riveted panel assembly based on the algebraic study of the local distortions is proposed to help the engineers in the early design stages or in the assembly process planning stage.

The purpose of this paper is to use the redundancy of a new hybrid automatic fastening system (HAFS) for aircraft assembly in the best way.

First, the kinematic model of HAFS is divided into three sub-models, which are the upper/lower tool and parallel robot. With the geometric coordination relationship, a comprehensive kinematic model of the HAFS is built by mathematically assembling the sub-models based on the DH method. Then, a novel master-slave decoupling strategy for inverse kinematics solution is proposed. With the combination of the minimum energy consumption and the comfortable configuration, a multi-objective redundancy resolution method is developed to optimize the fastening configuration of the HAFS, which keep the HAFS away from the joint-limits and collision avoiding in the aircraft panel assembly process.

An efficient multi-objective posture optimization algorithm to use the redundancy in the best way is obtained. Simulation and an experiment are used to demonstrate the correctness of the proposed method. Moreover, the position and orientation errors of the drilling holes are within 0.222 mm and 0.356°, which are accurate enough for the automatic fastening in aircraft manufacturing.

This method has been used in the HAFS control system, and the practical results show the aircraft components can be fastened automatically through this method with high efficiency and high quality.

This paper proposes a comprehensive kinematic model and a novel decoupling strategy for inverse kinematic solution of the HAFS, which provides a reference to utilize the redundancy in the best way for a hybrid machine with redundant function.

Smiths Industries is to supply the head‐up display system for the Sea Harrier. The company will design, develop and make the electronic head‐up display and weapon aiming computer system for the latest version of the HS Harrier which will operate from Royal Navy ships.

Reports on the MSc group design project of students at the College of Aeronautics, aerospace vehicle design in 1995. The students worked on advanced short take‐off and vertical landing of a combat aircraft. Details the project showing aircraft dimensions and design. Full assessment of the results is pending, but outlines a number of problems faced by the students.

FOR a number of years now it has been evident that a successor to the well‐tried Vickers Viscount and Convoir 240/340/440 series was required. However, the big problem was to design an aircraft such that its economics and passengerappealweresub‐stantially better than the machines it would ultimately replace. Other important factors which had to be con‐sidered were improved reliability, easier and cheaper maintenance, higher standards of safety and means of reducing ramp times. Furthermore, the difficult choice of passenger capacity and cruising speed had to be made. Probably the easiest decision was to employ the twin‐engine configuration with the power plants placed in the now familiar rear position, one on cither side of the fuselage.

The aim of this paper is to present a new variation modeling method for fuselage structures in digital large aircraft assembly. The variation accumulated in a large aircraft assembly process will influence the dimensional accuracy and fatigue life of airframes. However, in digital large aircraft assembly, variation analysis and modeling are still unresolved issues.

An elastic structure model based on beam elements is developed, which is an equivalent idealization of the actual complex structure. The stiffness matrix of the structure model is obtained by summing the stiffness matrices of the beam elements. For each typical stage of the aircraft digital assembly process, including positioning, coordinating, joining and releasing, variation models are built using the simplified structure model with respective loads and boundary conditions.

Using position errors and manufacturing errors as inputs, the variations for every stage of the assembly process can be calculated using the proposed model.

This method has been used in a large fuselage section assembly project, and the calculated results were shown to be a good prediction of variation in the actual assembly.

Although certain assumptions have been imposed, the proposed method provides a better understanding of the assembly process and creates an analytical foundation for further work on variation control and tolerance optimization.

EACH September the eyes of the aeronautical World turn towards the S.B.A.C. Air Display and Exhibition with interest unequalled by any other event. It is fitting that the Display is now held each year at the airfield of the Royal Aircraft Establishment, one of the world's most prominent aeronautical research centres. This interest becomes increasingly keen too, as the preview day comes closer, because new prototypes of unorthodox designs often appear a short time before the Show to illustrate the results of years of careful planning, development and research of the particular company. These designs often mould the path of progress for smaller countries without the economic resources to forge the way ahead alone. Most British citizens are very proud of their country's place in aviation today, both in the military and civil fields. This is understood by most foreigners because it is clear that Britain has won a place in aeronautical development second to none.

A DSIR Sponsored Research Programme on the Development and Application of the Matrix Force Method and the Digital Computer. This work presents a rational method for the structural analysis of stressed skin fuselages for application in conjunction with the digital computer. The theory is a development of the matrix force method which permits a close integration of the analysis and the programming for a computer operating with a matrix interpretive scheme. The structural geometry covered by the analysis is sufficiently arbitrary to include most cases encountered in practice, and allows for non‐conical taper, double‐cell cross‐sections and doubly connected rings. An attempt has been made to produce a highly standardized procedure requiring as input information only the simplest geometrical and elastic data. An essential feature is the use of the elimination and modification technique subsequent to the main analysis of the regularized structure in which all cutouts have been filled in. Current Summary A critical historical appraisal of previous work in the Western World on fuselage analysis is given in the present issue together with an outline of the ideas underlying the new theory.