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1 – 10 of over 1000Dongju Chen, Yueqiang Sun, You Zhao, Kun Sun and Jinwei Fan
The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the…
Abstract
Purpose
The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the performance of the hydrostatic bearing, and the performance of the bearing is improved by designing the arrangement of micro-textured.
Design/methodology/approach
Different designs have been used while creating micro-textured bearings. The finite element models of bearing with smooth and micro-textured were established and solved using the computational fluid dynamics method. The arrangement scheme of the micro-textured was evaluated by comparing the influence of the distribution position and arrangement of the micro-textured on the bearing performance.
Findings
To improve the performance of the bearing, the bearing capacity was significantly increased, and the friction coefficient of the bearing was decreased when the micro-textured was distributed in the form of an obtuse angle arrangement in the maximum pressure area of the bearing. The experimental findings validate the analysis method.
Originality/value
In this paper, the effect of irregularly arranged micro-textured on bearing performance is investigated to improve the bearing capacity and lubrication status.
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Chandra B. Khatri and Satish C. Sharma
The aim of the present paper is to study the combined influence of textured surface and micropolar lubricant behaviour on the performance of two-lobe hole-entry hybrid journal…
Abstract
Purpose
The aim of the present paper is to study the combined influence of textured surface and micropolar lubricant behaviour on the performance of two-lobe hole-entry hybrid journal bearing system. The bearing performance parameters of the textured circular/two-lobe hole-entry hybrid journal bearing system have been computed against the constant vertical external load supported by the bearing.
Design/methodology/approach
In this work, Eringen’s micropolar fluid theory has been used to derive the governing Reynolds equation. The consequent solution of the governing Reynolds equation has been obtained by using finite element method (FEM) numerical technique.
Findings
The present study indicates that the use of the textured surface, two-lobe profile of bearing and micropolar lubricant, significantly enhances the bearing performance as compared to non-textured circular journal bearing.
Originality/value
The present study concerning the influence of surface texturing on the behaviour of the two-lobe hole-entry hybrid journal bearing lubricated with micropolar lubricant is original. The theoretically simulated results of the present study will be useful to design an efficient journal bearing system.
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Nayab Rasool Syed and Sashindra Kumar Kakoty
The purpose of this paper is to compare the spherical protruded and dimple textured journal bearings performance characteristics with the untextured bearing.
Abstract
Purpose
The purpose of this paper is to compare the spherical protruded and dimple textured journal bearings performance characteristics with the untextured bearing.
Design/methodology/approach
The governing Reynolds equation considering the mass conserving (JFO) boundary conditions is solved using the computationally efficient progressive mesh densification (PMD) method. The central difference scheme is used for the discretization of the governing Reynolds equation. The numerical code developed is validated with the experimental results available in the literature.
Findings
From this numerical study, it has been observed that the protruded textured journal bearing gives better performance compared to the dimple textured and untextured journal bearing for friction variable, whereas dimple textured journal bearing provides better performance compared to the protruded textured and untextured journal bearing for load carrying capacity and flow coefficient. For better performance, dimple and protruded textured bearings must be textured in second-half textured region configuration.
Practical implications
The results shown here would be quite useful for the researchers generally and the bearing designers particularly.
Originality/value
The load carrying capacity should be maximum whereas, the friction coefficient should be minimum and also the adequate flow of lubricant is necessary to maintain hydrodynamic lubrication and to remove the heat generated within the bearing due to friction, which impacts the bearing performance and life. Thus, this study would be significant in effective bearing design aspect.
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Debajit Das and Sashindra Kumar Kakoty
This paper aims to investigate the effects of inertia of the lubricant on the performance parameters of journal bearings textured with spherical-shaped textures.
Abstract
Purpose
This paper aims to investigate the effects of inertia of the lubricant on the performance parameters of journal bearings textured with spherical-shaped textures.
Design/methodology/approach
The lubricant is assumed to be Newtonian, and the flow is considered laminar. Considering the lubricant inertia effects, the modified Reynolds equation is discretized using the finite difference method and solved with the Gauss–Seidel successive over-relaxation scheme using the progressive mesh densification method.
Findings
The results from this numerical study indicate that the lubricant inertia improves textured journal bearing performance characteristics significantly. The improvement is more significant in the case of heavily loaded bearings. Furthermore, it is observed that protruded texturing in journal bearings shows better results compared to dimple textured journal bearings.
Originality/value
Understanding the effect of lubricant inertia is essential for efficiently designing textured journal bearings. Thus, the results shown here would be helpful for the researchers and the bearing designers.
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Gourav Jamwal, Sanjay Sharma and R.K. Awasthi
This paper aims to evaluate the various dynamic performance parameters of hydrodynamic journal bearings. For this, the bearing’s inner surface is textured with chevron-shaped…
Abstract
Purpose
This paper aims to evaluate the various dynamic performance parameters of hydrodynamic journal bearings. For this, the bearing’s inner surface is textured with chevron-shaped textures with different texture depths and number of textures in different regions/locations.
Design/methodology/approach
In the present study, the effect of chevron-shaped texture having different values of texture depths, locations and number of textures has been numerically simulated. The dynamic performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous and Newtonian fluid.
Findings
The obtained results indicate that the bearing stability can be improved with the help of surface texture. Among all the investigated texture locations, the maximum increase in stability threshold speed is observed for fully textured distribution. Moreover, for the chevron-shaped texture considered in the present study, the optimum values of texture depth and number of textures have also been determined for maximum bearing stability.
Practical implications
While designing, designers should focus on those optimum values of texture depth, texture location and number of textures which lead to maximum enhancement in bearing stability.
Originality/value
This study is useful in the appropriate selection of chevron-shaped texture parameters on bearing surface for the maximum bearing stability.
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Xingxin Liang, Zhenglin Liu, Huanjie Wang, Xuhui Zhou and Xincong Zhou
The purpose of this study is to investigate the effects of partial texture location and dimple depth on load carrying capacity (LCC), friction coefficient and circumferential flow…
Abstract
Purpose
The purpose of this study is to investigate the effects of partial texture location and dimple depth on load carrying capacity (LCC), friction coefficient and circumferential flow of journal bearing.
Design/methodology/approach
Based on the Navier-Stokes equation, the methodology used computational fluid dynamics (CFD). A phase change boundary condition was applied on fluid domain, and the negative pressure at divergent region of oil film was considered.
Findings
It has been found that texture located at lubricant inlet area can improve the performance of the bearing, and the effect of shallow dimples is superior to the deep ones. However, the bearing performance will be reduced due to the texture located at the maximum pressure area. When texture is located at the lubricant outlet area, there will be two different situations: the part of the texture located within the oil film divergent area can improve the LCC, while the part that is beyond the divergent region will make the LCC decrease.
Originality/value
The lower-half oil film model was established only in this study to analyze the hydrodynamic lubrication performance of partial textured journal bearing, and the lower-half oil film was divided into three parts. A new cavitation algorithm was introduced to deal with the negative pressure. The formula for calculating the friction of liquid film is refined, including the consideration of vapor phase. The simulation results show that the location of partial texture have a great influence on the bearing performance.
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Sanjay Sharma, Gourav Jamwal and R.K. Awasthi
The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For…
Abstract
Purpose
The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For this, the bearings inner surface is textured with triangular shape with different texture depths and a number of textures in pressure increasing region. The textured region acts as a lubricant reservoir, which provides additional film-thickness and reduce friction. Therefore, enhance the overall performance of bearing.
Design/methodology/approach
In the present study, the effect of triangular shaped texture on the static performance characteristics of a hydrodynamic journal bearing has been studied. Different values of texture depths and a number of textures have been numerically simulated in pressure developing region. The static performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous Newtonian fluid. The performance enhancement ratio, which is the ratio of load carrying capacity (LCC) to the coefficient of friction (COF) has been calculated from results to finalized optimum design parameters.
Findings
The paper provides numerically obtained results indicate that surface texturing can improve bearing performance if the textured region is placed in the pressure increasing region. Moreover, surface texturing is the most effective at bearing performance enhancement when the bearing operates at lower eccentricity ratios and texture depth. The performance enhancement ratio, which is the ratio of LCC to the COF is found to be a maximum value of 2.198 at texture depth of 1.5, eccentricity ratio of 0.2 and the textured region located in the increasing pressure region.
Research limitations/implications
The present study is based on a numerical based research approach, which has its limitations. So, researchers are encouraged to investigate the same work experimentally.
Practical implications
The paper includes implications to be beneficial for designers for designing better hydrodynamic journal bearings.
Originality/value
For the triangular shaped texture, considered in the present study, the optimum values of texture depth and texture distribution region have also been determined. While designing, designers should focus on those values of texture depth, texture region and a number of textures, which give the maximum value of performance enhancement ratio, which represents maximum LCC at the lowest value of the COF.
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Yazhou Mao, Yang Jianxi, Xu Wenjing and Liu Yonggang
The purpose of this paper is to investigate the effect of round pits arrangement patterns on tribological properties of journal bearing. In this paper, the tribological behaviors…
Abstract
Purpose
The purpose of this paper is to investigate the effect of round pits arrangement patterns on tribological properties of journal bearing. In this paper, the tribological behaviors of journal bearing with different arrangement patterns under lubrication condition were studied based on M-2000 friction and wear tester.
Design/methodology/approach
The friction and wear of journal bearing contact surface were simulated by ANSYS. The wear mechanism of bearing contact surfaces was investigated by the means of energy dispersive spectrum analysis on the surface morphology and friction and wear status of the journal bearing specimens by Scanning Electron Microscopy (SEM) and Energy Dispersive Spectrometer (EDS). Besides, the wearing capacity of the textured bearing was predicted by using the GM (1,1) and Grey–Markov model.
Findings
As the loads increase, the friction coefficient of journal bearing specimens decrease first and then increase slowly. The higher rotation speed, the lower friction coefficient and the faster temperature build-up. The main friction method of the bearing sample is three-body friction. The existence of texture can effectively reduce friction and wear. In many arrangement patterns, the best is 4# bearing with round pits cross-arrangement pattern. Its texturing diameters are 60 µm and 125 µm, and the spacing and depth are 200 µm and 25 µm, respectively. In addition, the Grey–Markov model prediction result is more accurate and fit the experimental value better.
Originality/value
The friction and wear mechanism is helpful for scientific research and engineers to understand the tribological behaviors and engineering applications of textured bearing. The wear capacity of textured bearing is predicted by using the Grey–Markov model, which provides technical help and theoretical guidance for the service life and reliability of textured bearing.
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Chao Chen, Xiaojing Wang, Yifan Shen, Zhaolun Li and Jian Dong
Surface texturing has emerged in the past two decades as a viable option of surface engineering, resulting in significant improvement in wear resistance and friction coefficient…
Abstract
Purpose
Surface texturing has emerged in the past two decades as a viable option of surface engineering, resulting in significant improvement in wear resistance and friction coefficient. The purpose of this study is to find the appropriate surface texture to reduce vibration and improve the stability of journal bearings.
Design/methodology/approach
Micro-dimples, evenly distributed in a square array, were selected as the texture pattern and formed on the lower surface of bush by the laser surface texturing technique. Experiments were carried out to evaluate the effects of micro-dimples under different depths, densities and distributions.
Findings
The results are summarized in the form of shaft center orbits, waterfall illustrations and Hilbert-Huang transforms. In the entire test, it was found that an optimum geometric and distributive range of micro-dimples exists, where vibration acceleration can be decreased at least 3dB and stability can be greatly improved.
Originality/value
A majority of researchers devoted to studying on static characteristics, such as friction coefficient, load carrying capacity, pressure distribution and cavitation model. Besides, the influence of surface texture on stability of rotor-journal bearing system was rarely investigated and the recent examples can be found in Refs. (Ausas et al. 2007). However, a complete study of textured journal bearings has not been undertaken in the dynamic properties. Therefore, the purpose of this paper is to experimentally investigate the comprehensive effects of density, depth and distribution of micro-dimples on bearing vibration and stability.
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Yazhou Mao, Daqing Li, Lilin Li and Jingyang Zheng
This study aims to improve the tribological properties of hydrodynamic journal bearing via surface texture, as well as the wear and antifriction mechanisms of textured bearing…
Abstract
Purpose
This study aims to improve the tribological properties of hydrodynamic journal bearing via surface texture, as well as the wear and antifriction mechanisms of textured bearing were represented. It provides a design direction for solving the tribological problem of rotor-bearing system.
Design/methodology/approach
In this paper, the variation of surface texture parameters (e.g. texture diameter, d; area density, sp; and depth, hp) were analyzed based on finite difference method. The optimal surface texture parameters were obtained by designing orthogonal experiments, and the relationship between friction and wear properties and microstructure was studied via combining electron probe microanalyzer, scanning electron microscope, X-ray diffractometer and friction and wear testing machine.
Findings
Dimensionless film pressure P increased as the d increased, whereas P first increased and then decreased as the sp and hp increased, and the maximum P was got as sp = 15% and hp = 25 µm, respectively. The friction coefficient of textured surface with suitable parameters was effectively reduced and the textured surface with the best antifriction effect was 5#. Orthogonal experimental design analysis showed that the influence order of factors on friction coefficient was as follows: sp > sp × d > d > d × hp > hp > sp × hp and the friction coefficient first decreased and then increased as the sp, d and hp increased. In addition, the friction and wear mechanism of textured bearing were three body friction and abrasive wear as the matrix structure and hard phase were a single β phase and Mn5Si3, respectively. While the antifriction mechanism of textured surface was able to store abrasive particles and secondary hydrodynamic lubrication was formed.
Originality/value
The sample with reasonable texture parameter design can effectively reduce friction and wear of hydrodynamic journal bearing without reducing the service life, which can provide a reference for improving the lubrication performance and mechanical efficiency of rotor-bearing system.
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