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Article
Publication date: 4 May 2020

Essam Mossalam, Nivin M. Ahmed, Eglal M.R. Souaya and Basil El-Sabbagh

The purpose of this research is to study the physical and mechanical properties beside the durability of concrete as well as corrosion resistance of reinforced concrete by…

Abstract

Purpose

The purpose of this research is to study the physical and mechanical properties beside the durability of concrete as well as corrosion resistance of reinforced concrete by replacing Ordinary Portland cement (OPC) with different ratios of silica fume and meta-kaolin and applying two paint formulations to enhance corrosion resistance and mechanical properties. In this work, modified concrete mixes containing pozzolanic materials of industrial wastes such as silica fume (SF) with ratios ranging between (0, 10 and 15%) and calcined raw material such as meta-kaolin (MK) with ratios (0, 3, 5 and 10%), were introduced using water binder ratio (w/b) 0.45 to study their effect on the physico-mechanical properties and durability of concrete as well as corrosion protection performance of reinforced concrete. Two paint formulations containing the same ingredients except that one of them is free from talc (G1) and the other contains talc (G2) were applied on the rebars embedded in these modified mixes. Talc is known to offer high pH to the surrounding media.

Design/methodology/approach

Modified concrete mixes containing the coated reinforced concrete steel with the different paint formulations in presence and absence of talc were tested, and the corrosion behavior was studied using electrochemical impedance spectroscopy (EIS) in 3.5% NaCl, and the concrete mixes were also tested through their compressive strength, chloride permeability, scanning electron microscope/energy dispersive X-ray analysis and bond strength.

Findings

The results revealed that the hardened reinforced concrete mix containing 10% SF with 5% MK with embedded rebars coated with G2 (paint containing talc) was the best concrete system which offers concrete sustainability besides high corrosion protection performance, i.e. presence of talc in the paints combined with the effect of cement blended with SF and MK showed positive effect on the reinforced concrete properties that leads to more durability and workability.

Originality/value

The integrity of using two efficient methods of corrosion protection beside the effect of the different replacements in concrete mixes containing coated reinforced concrete steel with paint formulations free from talc (G1) and others containing talc (G2), which lead to fatal changes in the pH of the surrounding media (i.e. concrete which has high alkaline pH) to achieve good concrete properties aside with convenient paint formulations together.

Details

Pigment & Resin Technology, vol. 50 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 August 2001

S. Choi, T.R. Bieler, K.N. Subramanian and J.P. Lucas

Eutectic Sn‐Ag solder is being considered as a potential replacement for Sn‐Pb solders. A potential drawback to using the eutectic Sn‐Ag solder is its higher melting point, 221°C…

Abstract

Eutectic Sn‐Ag solder is being considered as a potential replacement for Sn‐Pb solders. A potential drawback to using the eutectic Sn‐Ag solder is its higher melting point, 221°C, compared with the eutectic Pb‐Sn solder. Owing to its higher melting temperature, the eutectic Sn‐Ag solder is also being considered for automotive under‐the‐hood applications, which experience high temperature environments. Electronic components and/or circuit boards are often coated with Pb‐bearing solder to facilitate soldering operations. Soldering Pb‐bearing solder coated components and/or boards with eutectic Sn‐Ag solder will result in joints contaminated with Pb. In this study, the effects of Pb contamination on eutectic Sn‐Ag solder joints were investigated using three ternary alloys made by incorporating some Pb into eutectic Sn‐Ag solder. These ternary alloys all showed a peak at 178°C in heating curves obtained using Differential Scanning Calorimetry (DSC), which resulted from the ternary eutectic composition in the Sn‐Ag‐Pb system. The Pb phases in the ternary alloys were found to be dispersed throughout the microstructure. A practical implication of Pb contamination in eutectic Sn‐Ag solder joints is that the service temperature of such joints would be limited by the lower melting temperature of the ternary eutectic phase.

Details

Soldering & Surface Mount Technology, vol. 13 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 31 August 2023

Kiran G. Sirsath and Bhanudas D. Bachchhav

Low performance life and increased machine downtime due to wear of resistance welding copper electrode is of major concern in fin–tube resistance welding in waste heat recovery…

Abstract

Purpose

Low performance life and increased machine downtime due to wear of resistance welding copper electrode is of major concern in fin–tube resistance welding in waste heat recovery boilers. The purpose of this study is to investigate an alternative material with good wear resistance to replace the currently utilized C11000 electrolytic tough pitch (ETP) copper electrode.

Design/methodology/approach

In this study, a Cu-Cr-Zr ternary alloy was developed for fin-to-tube welding electrode by melting commercial grade electrolytic copper (99.9% purity) plates, chips of chromium, powder of zirconium at 1100°–1300°C, followed by hot forging and precipitation hardening at 450°–550°C to attain appropriate grain flow. Microstructures of Cu-Cr-Zr alloys were analysed using scanning electron microscopy coupled with energy-dispersive backscatter electron spectrometry.

Findings

Wear performance of Cu-Cr-Zr and C11000 ETP Cu was evaluated using pin-on-disc set-up with Taguchi’s L8 orthogonal array. Ranking of the parameters was done, and it was observed that the material and temperature play a very significant role in controlling the wear of an electrode.

Practical implications

Rate of fin–tube resistance welding was increased by 26% with Cu-Cr-Zr alloy. Further investigation on effect of plasma on the metallurgical characteristics of Cu-Cr-Zr is recommended.

Originality/value

Tribo-mechanical performance of newly developed Cu-Cr-Zr ternary alloy was compared with C11000 ETP copper.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2023-0092/

Details

Industrial Lubrication and Tribology, vol. 75 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 30 September 2014

Samuel Olufemi Folagbade and Moray David Newlands

This paper aims to assess the suitability of cement combination containing CEM I, fly ash, silica fume and metakaolin for durability design against carbonation-induced corrosion…

Abstract

Purpose

This paper aims to assess the suitability of cement combination containing CEM I, fly ash, silica fume and metakaolin for durability design against carbonation-induced corrosion in concrete.

Design/methodology/approach

Cube compressive strengths at 28 days and accelerated carbonation depths at 28 days and at various exposure ages were determined at the water/cement ratios of 0.35, 0.50 and 0.65. To assess their suitability for carbonation-induced corrosion, the material costs and embodied carbon dioxide (eCO2) contents of the concretes at equivalent performance were compared.

Findings

Cement combination concretes achieved equal carbonation resistance with CEM I at higher compressive strengths, lower water/cement ratios and higher cement contents. The comparison of the concretes, at equivalent performance, based on the carbonation-induced corrosion exposure classes XC3 and XC4 (Table A.4 of BS 8500-1), shows that ternary and more binary cement concretes have lower costs and eCO2 contents than those recommended in Table A.6 of BS 8500-1.

Research limitations/implications

This analysis is limited to a working life of 50 years. Further research is needed to verify the suitability of the cement combinations for a working life of 100 years and for the other aspects of durability design covered in BS 8500.

Practical implications

Cement combination concretes have lower eCO2 content. Hence, when they are cheaper than CEM I concrete at equivalent performance, they would make concrete construction more economic and environmentally compatible.

Originality/value

This research suggests the inclusion of metakaolin and ternary cement combination concretes in BS 8500 for durability design against carbonation-induced corrosion.

Details

Journal of Engineering, Design and Technology, vol. 12 no. 4
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 25 April 2022

Hadji Ben Salah, Benamara Dalila and Taallah Bachir

This paper aims to express a mathematical model that predicts the effect of mineral additives on the physical–mechanical properties of high-performance sand concrete (HPSC), using…

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Abstract

Purpose

This paper aims to express a mathematical model that predicts the effect of mineral additives on the physical–mechanical properties of high-performance sand concrete (HPSC), using SAS's JMP7 statistical analysis software.

Design/methodology/approach

A mixture design modeling approach is applied to sand concrete (SC) for optimizing mixtures without being obliged to do a lot of experiments, where the cement is partially replaced with two mineral additives silica fume (SF) and blast furnace slag (BFS) in proportions as high as 20% of the mass. A total of 15 mixtures of sand concrete is prepared in the laboratory using this analytical technique in combinations with binary and ternary systems to estimate the workability and the compressive strength (CS) of sand concrete at 7 and 28 days.

Findings

The results obtained showed that the use of derived models based on the experimental design approach greatly assisted in understanding the interactions between the various parameters of the studied mixtures; the mathematical models present excellent correlation coefficients (R² = 0.96 for CS7 days, R² = 0.93 for CS28 days and R² = 0.95 for slump) for all studied responses. Moreover, it was also found that the inclusion of additives (SF and BFS) in binary mixture SC12 and ternary mixtures SC8 leads to a significant improvement in mechanical strength compared to reference sand concrete SC15. These results give the possibility to obtain a formulation of HPSC.

Originality/value

This paper shows the possibility of manufacturing high-performance sand-concrete with good compressive strength; the developed mathematical model by using SAS's JMP7 statistical analysis software allowed us to reach a strength compression value of about 60 MPa, in 28 days, by replacing 10% of the cement weight with silica fume. Furthermore, with partial replacement of the cement weight (15%) with two additions such as silica fume (10%) and blast furnace slag (5%), a 58 MPa of compressive strength can be achieved, without overlooking the fact that this can be a key economic and environmental alternative.

Details

World Journal of Engineering, vol. 20 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 7 July 2021

Taha Hocine Douara, Salim Guettala, Tarek Hadji and Ahmed Attia

The purpose of this study is to contribute with experimental study of the effects of binary and ternary combinations of river sand (RS), crushed sand (CS) and dune sand (DS) on…

Abstract

Purpose

The purpose of this study is to contribute with experimental study of the effects of binary and ternary combinations of river sand (RS), crushed sand (CS) and dune sand (DS) on the physical and mechanical performances of self-compacting concrete (SCC) subjected to acidic curing environments, HCl and H2SO4 solutions.

Design/methodology/approach

Five SCCs were prepared with the combinations 100% RS, 0.8RS + 0.2CS, 0.6RS + 0.2CS + 0.2DS, 0.6RS + 0.4DS and 0.6CS + 0.4DS. The porosity of sand, fluidity, deformability, stability, compressive strength and sorptivity coefficient were tested. SCCs cubic specimens with a side length of 10 cm were submerged in HCl and H2SO4 acids, wherein the concentration was 5%, for periods of 28, 90 and 180 days. The resistance to acid attack was evaluated by visual examination, mass loss and compressive strength loss.

Findings

The results showed that it is possible to partially substitute the RS with CS and DS in the SCC, without strongly affecting the fluidity, deformability, stability, compressive strength and durability against HCl and H2SO4 attack. The two combinations, 0.8RS + 0.2CS and 0.6RS + 0.2CS + 0.2DS, improved the compactness and the resistance to acid attacks of SCC. Consequently, the improvement in SCC compactness, by the combination of RS, CS and DS, decreased the sorptivity coefficient of SCC and increased its resistance to acid attacks, in comparison with that made only by RS.

Originality/value

The use of RS is experiencing a considerable increase in line with the development of the country. To satisfy this demand, it is necessary to substitute this sand with other materials more abundant. The use of locally available materials is a very effective way to protect the environment, improve the physico-mechanical properties and durability of SCC and it can be a beneficial economical alternative. Few studies have addressed the effect of the binary and ternary combination of RS, CS and DS on the resistance to acid attacks of SCC.

Details

World Journal of Engineering, vol. 19 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 April 2003

Marc Dittes and Hermann Walter

A new alloy for lead‐free solder balls is introduced combining the advantages of a smooth surface after production and a uniform reflectivity after the ball attach process. This…

Abstract

A new alloy for lead‐free solder balls is introduced combining the advantages of a smooth surface after production and a uniform reflectivity after the ball attach process. This property significantly simplifies the inspection process during ball grid array (BGA) processing. By adding small amounts of Indium and Lanthanum to the ternary eutectic SnAgCu‐alloy a pentary, virtually eutectic composition with a melting point of 214°C is realised. It is shown that the processability in terms of reflow behaviour and the shear strength of BGA spheres made of this alloy is comparable to or better than that of ternary SnAgCu‐balls.

Details

Soldering & Surface Mount Technology, vol. 15 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 3 March 2020

Yacine Abadou, Abderrahmane Ghrieb, Rosa Bustamante and Hayette Faid

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of…

Abstract

Purpose

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of statistical modeling in a mixture experiment is to model the blending surface such that predictions of the response for any mixture component, singly or in combination, can be made empirically. Testing of the model adequacy will also be an important part of the statistical procedure.

Design/methodology/approach

A series of mortar using air lime, marble and ceramic sanitary waste aggregates were prepared for statistically designed combinations. The combinations were designed based on the mixture-design concept of design of experiments; this mortar is often used as a filler material in restoration projects. The aim of this work is to find an optimal composition of a paste for the manufacture of air lime mortar with ceramic and marble waste. This investigation aims to recommend mix design for air lime-based mortar, by optimizing the input combination for different properties, and to predict properties such as mechanical strength, thermogravimetric and x-ray diffraction analysis with a high degree of accuracy, based on a statistical analysis of experimental data.

Findings

This paper discusses those mortar properties that architects, contractors and owners consider important. For each of these properties, the influence of ceramic and marble waste in the air lime mortar is explored. The flexibility of lime-based mortars with waste materials to meet a wide range of needs in both new construction and restoration of masonry projects is demonstrated.

Originality/value

The objective of the present investigation is to recommend mixture design for air lime mortar with waste, by optimizing the input combination for different properties, and to predict properties such as compressive strength, flexural strength with a high degree of accuracy, based on the statistical analysis of experimental data. The authors conducted a mixture design study that takes into account dependent parameters such as the constituents of our air lime-based mortar where we have determined an experiment matrix to which we have connected the two responses, namely, compressive and flexural strength. By introducing the desirability criteria of these two responses, using JMP software, we were able to obtain a mixture optimal for air lime mortar with ceramic and marble waste.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 19 September 2008

M. Reid, J. Punch, M. Collins and C. Ryan

The purpose of this paper is to examine the microstructure and evaluate the intermetallic compounds in the following lead‐free solder alloys: Sn98.5Ag1.0Cu0.5 (SAC105) Sn97.5Ag2.0

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Abstract

Purpose

The purpose of this paper is to examine the microstructure and evaluate the intermetallic compounds in the following lead‐free solder alloys: Sn98.5Ag1.0Cu0.5 (SAC105) Sn97.5Ag2.0Cu0.5 (SAC205) Sn96.5Ag3.0Cu0.5 (SAC305) and Sn95.5Ag4.0Cu0.5 (SAC405).

Design/methodology/approach

X‐ray diffraction (XRD) and scanning electron microscopy (SEM) were employed to identify the main intermetallics formed during solidification. Differential scanning calorimetry (DSC) was used to investigate the undercooling properties of each of the alloys.

Findings

By using XRD analysis in addition to energy dispersive spectroscopy (EDS) it was found that the main intermetallics were Cu6Sn5 and Ag3Sn in a Sn matrix. Plate‐like ε‐Ag3Sn intermetallics were observed for all four alloys. Solder alloys SAC105, SAC205 and SAC305 showed a similar microstructure, while SAC405 displayed a fine microstructure with intermetallic phases dense within the Sn matrix.

Originality/value

Currently, low‐silver content SAC alloys are being investigated due to their lower cost, however, the overall reliability of an alloy can be greatly affected by the microstructure and this should be taken into consideration when choosing an alloy. The size and number of Ag3Sn plate‐like intermetallics can affect the reliability as they act as a site for crack propagation.

Details

Soldering & Surface Mount Technology, vol. 20 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 May 2005

Eric Pardede, J. Wendy Rahayu and David Taniar

Despite the increasing demand for an effective XML document repository, many are still reluctant to store XML documents in their natural tree form. One main reason is the…

Abstract

Despite the increasing demand for an effective XML document repository, many are still reluctant to store XML documents in their natural tree form. One main reason is the inadequacy of XML query languages to update the tree‐form XML documents. Even though some of the languages have supported minimum update facilities, they do not concern on preserving the documents constraints. The results are updated documents with very low database integrity. In this paper, we propose a methodology to accommodate XML Update without violating the conceptual constraints of the documents. The method takes form as a set of functions that perform checking mechanisms before update operations. In this paper we discuss the conceptual constraints embedded in three different relationship structures: association, aggregation and inheritance relationship. We highlight four constraints related with association relationship (nuber of participants, referential integrity, cardinality, and adhesion), five constraints related with aggregation relationship (cardinality, adhesion, ordering, homogeneity and share‐ability) and two constraints related to inheritance relationship (disjoint and number of super‐class). In addition, a specific constraint, which is collection type of children, will also be discussed. The proposed method can be implemented in different ways, for example in this paper we use XQuery language. Since the XML update requires schema, in this paper we also propose the mapping of the these constraints in the conceptual level to the XML Schema. We use XML Schema for structure validation, even though the algorithm can be used by any schema languages.

Details

International Journal of Web Information Systems, vol. 1 no. 2
Type: Research Article
ISSN: 1744-0084

Keywords

1 – 10 of 136