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1 – 10 of over 2000
Article
Publication date: 5 January 2015

Yawei Wang, Hao Gao, Zhuyong Li, Yang Ping, Zhijian Jin and Zhiyong Hong

– The purpose of this paper is to analyse and improve the temperature uniformity of aluminium billets heated by superconducting DC induction heaters.

Abstract

Purpose

The purpose of this paper is to analyse and improve the temperature uniformity of aluminium billets heated by superconducting DC induction heaters.

Design/methodology/approach

A 3D electromagnetic model coupled with a heat transfer model is developed to calculate the heating process of the billets which are rotated in uniform transverse DC magnetic field. A laboratory-scale DC induction heater prototype has been built to validate the model. The results from simulation and measurement have a good agreement. The model is used to investigate the factors affecting the temperature uniformity of aluminium billets.

Findings

The results from simulation show that lower rotation speeds always mean better temperature uniformity along the radial direction, due to the increase in power penetration. However, the situation is very different for the temperature distribution along the axial direction. When the rotation speed is low, the temperature at the ends is lower than other parts. The situation reverses as the rotation speeds increase. This phenomenon is referred to as the “ending effect” in this paper.

Research limitations/implications

Because of the ending effect, a lower rotation speed does not always result in better overall temperature uniformity, especially for billets of smaller sizes.

Practical implications

There is an optimal rotation speed that yields the best overall temperature uniformity. Lower rotation speeds are not always preferred. The results and numerical model developed are very useful in the design of a superconducting DC induction heater.

Originality/value

The temperature uniformity of aluminium billets heated by DC induction heaters is investigated and optimized.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 34 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 29 December 2023

Jyoti Ranjan Mohapatra and Manoj Kumar Moharana

This study aims to investigate a new circuitous minichannel cold plate (MCP) design involving flow fragmentation. The overall thermal performance and the temperature uniformity

Abstract

Purpose

This study aims to investigate a new circuitous minichannel cold plate (MCP) design involving flow fragmentation. The overall thermal performance and the temperature uniformity analysis are performed and compared with the traditional serpentine design. The substrate thickness and its thermal conductivity are varied to analyse the effect of axial-back conduction due to the conjugate nature of heat transfer.

Design/methodology/approach

The traditional serpentine minichannel is modified into five new fragmented designs with two inlets and two outlets. A three-dimensional numerical model involving the effect of conjugate heat transfer with a single-phase laminar fluid flow subjected to constant heat flux is solved using a finite volume-based computational fluid dynamics solver.

Findings

The minimum and maximum temperature differences are observed for the two branch fragmented flow designs. The two-branch and middle channel fragmented design shows better temperature uniformity over other designs while the three-branch fragmented designs exhibited better hydrodynamic performance.

Practical implications

MCPs could be used as an indirect liquid cooling method for battery thermal management of pouch and prismatic cells. Coupling the modified cold plates with a battery module and investigating the effect of different battery parameters and environmental effects in a transient state are the prospects for further research.

Originality/value

The study involves several aspects of evaluation for a conclusive decision on optimum channel design by analysing the performance plot between the temperature uniformity index, average base temperature and overall thermal performance. The new fragmented channels are designed in a way to facilitate the fluid towards the outlet in the minimum possible path thereby reducing the pressure drop, also maximizing the heat transfer and temperature uniformity from the substrate due to two inlets and a reversed-flow pattern. Simplified minichannel designs are proposed in this study for practical deployment and ease of manufacturability.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 June 2013

Ruey‐Hor Yen, Chien‐Yu Chen, Ching‐Tang Huang and Pei‐Jing Chen

This work seeks to analyze the heat transfer phenomena of anisotropic thermal conductivity fabrics containing electric conductive yarns.

Abstract

Purpose

This work seeks to analyze the heat transfer phenomena of anisotropic thermal conductivity fabrics containing electric conductive yarns.

Design/methodology/approach

A numerical program, based on a spectral element method, is used to assess the heating fabric with a temperature control model. The study determines suitable parameters for the fabric by evaluating the temperature uniformity on the fabric surface. Effective thermal conductivities of the fabric are obtained by comparing the experimental and numerical results with each other, using a nonlinear least‐square fitting method.

Findings

The results indicate that employing high effective thermal conductivity of non‐electric conductive yarns in a direction perpendicular to electric conductive yarns helps to increase temperature uniformity. However, the effect of the high effective thermal conductivity of electric conductive yarns is not evident. Adopting a short distance between the electric conductive yarns and a thick fabric is also beneficial in increasing temperature uniformity. If the heating fabric is applied in a place where there is easy energy transfer between the surface of the fabric and moving air, collocation with high heating power is needed to maintain the temperature. Choosing an appropriate heating source is essential when considering temperature uniformity and energy savings using a temperature controller.

Originality/value

The findings will be useful in the design of heating fabrics.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 23 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 June 2022

Thong Duc Hong, Quan Thien Phan Nghiem, Binh Trong Nguyen and Tinh Van Mai

The purpose of this paper is to investigate the effect of different guide fins structures (i.e. single-layer and double-layer guide fins) on the exhaust flow and thermal uniformity

Abstract

Purpose

The purpose of this paper is to investigate the effect of different guide fins structures (i.e. single-layer and double-layer guide fins) on the exhaust flow and thermal uniformity of the motorcycle exhaust thermoelectric generator.

Design/methodology/approach

One single-layer guide fins structure and three double-layer guide fins structures are numerically investigated in terms of exhaust flow uniformity with different exhaust properties. Then, the double-layer guide fins structure achieving the highest flow uniformity is fabricated and experimentally investigated on a motorcycle at different engine speeds together with the single-layer guide fins structure to evaluate the thermal uniformity.

Findings

The double-layer guide fins structure obtains a better flow uniformity and thermal uniformity compared to the single-layer structure. Among surveyed structures, the double-layer structure with three closed V-shape guide fins achieves the highest flow uniformity. This structure also improves the thermal uniformity from 3.0 to 90.1% in comparison with the single-layer structure in experiments.

Originality/value

In this paper, the double-layer guide fins structures are derived from the improvement of the single-layer guide fins structure. The fluid flow uniformity index is applied as a measure for assessing the exhaust flow uniformity. The enhancement of thermal uniformity of the double-layer guide fins structure is expected to increase the longevity and performance of the motorcycle exhaust thermoelectric generator.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 20 April 2015

Huy-Tien Bui and Sheng-Jye Hwang

The purpose of this paper is to develop a barrel heating system using induction heating instead of resistance heating. And, a working coil for the induction heating system was…

Abstract

Purpose

The purpose of this paper is to develop a barrel heating system using induction heating instead of resistance heating. And, a working coil for the induction heating system was designed so that the barrel has uniform temperature distribution.

Design/methodology/approach

A coupling design combining the pitch of turns of working coil with the magnetic flux concentrators in the barrel induction heating system was developed to achieve uniform temperature distribution which was approximately the same as temperature uniformity obtained from that of resistance heating system.

Findings

In contrast to resistance heating method, induction heating is more efficient because the heating is directly applied on the work-piece. Its heating rate is higher than that of resistance heating method. However, the uneven temperature distribution in the barrel is the main disadvantage of the induction heating system. But, with proper design of adjusting the pitch of turns at the center of working coil and adding magnetic flux concentrators at areas with lower magnetic flux, the barrel heating system via induction can achieve temperature distribution uniformity.

Originality/value

Under proper design of working coil, the barrel heating system by induction method can achieve the same uniform temperature distribution as the barrel heated by resistance method, and could be practically used in an injection molding machine.

Details

Rapid Prototyping Journal, vol. 21 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 May 2022

Yanjun Zhang, Shuangfeng Wang and Zhuming Liu

The purpose of this study is to conduct research on a new kind of division microchannel heat sink (D-MCHS), which can distribute cooling water along the channel-length direction…

Abstract

Purpose

The purpose of this study is to conduct research on a new kind of division microchannel heat sink (D-MCHS), which can distribute cooling water along the channel-length direction. First, the pressure drops in the D-MCHS with different division region numbers were compared. Then, the cooling performance of the D-MCHS with different division region numbers was also comparatively investigated. Finally, the temperature distribution on the bottom surface of the D-MCHS was analyzed.

Design/methodology/approach

First, experiments were conducted to investigate the numerical calculation method. Then, a three-dimensional steady, single-phase, laminar flow and solid-fluid conjugate heat transfer numerical model was used to research the flow and heat transfer characteristics in microchannels.

Findings

The pressure drop in the D-MCHS could be reduced by increasing the number of divided flow regions along the channel-length direction. The bottom average temperature of the D-MCHS could be simultaneously affected by the number of divided flow regions and the water flow rate. The thermal uniformity performance of the D-MCHS could be improved by increasing the number of division flow regions. The number of low-temperature and high-temperature areas on the bottom surface of the D-MCHS is corresponding to the division flow region number.

Originality/value

The D-MCHS exhibited a positive effect on the pressure drop decrease and thermal uniformity improvement. It not only keeps the electronic module working in a secure temperature environment but also consumes less pump power for a lower pressure drop.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 13 June 2019

Debayan Das, Leo Lukose and Tanmay Basak

The purpose of the paper is to study natural convection within porous square and triangular geometries (design 1: regular isosceles triangle, design 2: inverted isosceles…

Abstract

Purpose

The purpose of the paper is to study natural convection within porous square and triangular geometries (design 1: regular isosceles triangle, design 2: inverted isosceles triangle) subjected to discrete heating with various locations of double heaters along the vertical (square) or inclined (triangular) arms.

Design/methodology/approach

Galerkin finite element method is used to solve the governing equations for a wide range of modified Darcy number, Dam = 10−5–10−2 with various fluid saturated porous media, Prm = 0.015 and 7.2 at a modified Rayleigh number, Ram = 106 involving the strategic placement of double heaters along the vertical or inclined arms (types 1-3). Adaptive mesh refinement is implemented based on the lengths of discrete heaters. Finite element based heat flow visualization via heatlines has been adopted to study heat distribution at various portions.

Findings

The strategic positioning of the double heaters (types 1-3) and the convective heatline vortices depict significant overall temperature elevation at both Dam = 10−4 and 10−2 compared to type 0 (single heater at each vertical or inclined arm). Types 2 and 3 are found to promote higher temperature uniformity and greater overall temperature elevation at Dam = 10−2. Overall, the triangular design 2 geometry is also found to be optimal in achieving greater temperature elevation for the porous media saturated with various fluids (Prm).

Practical implications

Multiple heaters (at each side [left or right] wall) result in enhanced temperature elevation compared to the single heater (at each side [left or right] wall). The results of the current work may be useful for the material processing, thermal storage and solar heating applications.

Originality/value

The heatline approach is used to visualize the heat flow involving double heaters along the side (left or right) arms (square and triangular geometries) during natural convection involving porous media. The heatlines depict the trajectories of heat flow that are essential for thermal management involving larger thermal elevation. The mixing cup or bulk average temperature values are obtained for all types of heating (types 0-3) involving all geometries, and overall temperature elevation is examined based on higher mixing cup temperature values.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 January 2024

Fatih Selimefendigil and Hakan F. Oztop

This study aims to examine the effects of cross-flow and multiple jet impingement on conductive panel cooling performance when subjected to uniform magnetic field effects. The…

Abstract

Purpose

This study aims to examine the effects of cross-flow and multiple jet impingement on conductive panel cooling performance when subjected to uniform magnetic field effects. The cooling system has double rotating cylinders.

Design/methodology/approach

Cross-flow ratios (CFR) ranging from 0.1 to 1, magnetic field strength (Ha) ranging from 0 to 50 and cylinder rotation speed (Rew) ranging from −5,000 to 5,000 are the relevant parameters that are included in the numerical analysis. Finite element method is used as solution technique. Radial basis networks are used for the prediction of average Nusselt number (Nu), average surface temperature of the panel and temperature uniformity effects when varying the impacts of cross-flow, magnetic field and rotations of the double cylinder in the cooling channel.

Findings

The effect of CFR on cooling efficiency and temperature uniformity is favorable. By raising the CFR to the highest value under the magnetic field, the average Nu can rise by up to 18.6%, while the temperature drop and temperature difference are obtained as 1.87°C and 3.72°C. Without cylinders, magnetic field improves the cooling performance, while average Nu increases to 4.5% and 8.8% at CR = 0.1 and CR = 1, respectively. When the magnetic field is the strongest with cylinders in channel at CFR = 1, temperature difference (ΔT) is obtained as 2.5 °C. The rotational impacts on thermal performance are more significant when the cross-flow effects are weak (CFR = 0.1) compared to when they are substantial (CFR = 1). Cases without a cylinder have the worst performance for both weak and severe cross-flow effects, whereas using two rotating cylinders increases cooling performance and temperature uniformity for the conductive panel. The average surface temperature lowers by 1.2°C at CFR = 0.1 and 0.5°C at CFR = 1 when the worst and best situations are compared.

Originality/value

The outcomes are relevant in the design and optimization-based studies for electric cooling, photo-voltaic cooling and battery thermal management.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 September 2018

Shian Li and Bengt Ake Sunden

The purpose of this paper is to investigate the thermal performance of the cooling plates with conventional straight channel and wavy channel designs.

Abstract

Purpose

The purpose of this paper is to investigate the thermal performance of the cooling plates with conventional straight channel and wavy channel designs.

Design/methodology/approach

A three-dimensional model involving coupled fluid flow and heat transfer processes is developed to study the thermal performance of the cooling plates. The effects of wavelength and amplitude on the cooling performance are also studied. In addition, two novel wavy channels with varying wavelength are proposed and investigated.

Findings

The simulated results are compared in terms of pressure drop, average temperature, maximum surface temperature, temperature difference between the maximum temperature and minimum temperature and surface temperature uniformity index. It is concluded that the cooling performance is significantly improved by the wavy channel.

Practical implications

The current study can improve the understanding of transport characterization of the cooling plates with wavy channel design and provide guidelines for the design of cooling plates.

Originality/value

The design of cooling plates with wavy channels can be used in proton exchange membrane fuel cells to improve the cooling performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 31 January 2020

Petra Kumi, Stephanie A. Martin, Vadim V. Yakovlev, Martin S. Hilario, Brad W. Hoff and Ian M. Rittersdorf

The paper introduces and illustrates the use of numerical models for the simulation of electromagnetic and thermal processes in an absorbing ceramic layer (susceptor) of a new…

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Abstract

Purpose

The paper introduces and illustrates the use of numerical models for the simulation of electromagnetic and thermal processes in an absorbing ceramic layer (susceptor) of a new millimeter-wave (MMW) heat exchanger. The purpose of this study is to better understand interaction between the MMW field and the susceptor, choose the composition of the ceramic material and help design the physical prototype of the device.

Design/methodology/approach

A simplified version of the heat exchanger comprises a rectangular block of an aluminum nitride (AlN) doped with molybdenum (Mo) that is backed by a thin metal plate and irradiated by a plane MMW. The coupled electromagnetic-thermal problem is solved by the finite-difference time-domain (FDTD) technique implemented in QuickWave. The FDTD model is verified by solving the related electromagnetic problem by the finite element simulator COMSOL Multiphysics. The computation of dissipated power and temperature is based on experimental data on temperature-dependent dielectric constant, loss factor, specific heat and thermal conductivity of the AlN:Mo composite. The non-uniformity of patterns of dissipated power and temperature is quantified via standard-deviation-based metrics.

Findings

It is shown that with the power density of the plane wave on the block’s front face of 1.0 W/mm2, at 95 GHz, 10 × 10 × 10-mm blocks with Mo = 0.25 – 4% can be heated up to 1,000 °C for 60-100 s depending on Mo content. The uniformity of the temperature field is exceptionally high – in the course of the heating, temperature is evenly distributed through the entire volume and, in particular, on the back surface of the block. The composite producing the highest level of total dissipated power is found to have Mo concentration of approximately 3%.

Research limitations/implications

In the electromagnetic model, the heating of the AlN:Mo samples is characterized by the volumetric patterns of density of dissipated power for the dielectric constant and the loss factor corresponding to different temperatures of the process. The coupled model is run as an iterative procedure in which electromagnetic and thermal material parameters are upgraded in every cell after each heating time step; the process is then represented by a series of thermal patterns showing time evolution of the temperature field.

Practical implications

Determination of practical dimensions of the MMW heat exchanger and identification of material composition of the susceptor that make operations of the device energy efficient in the required temperature regime require and expensive experimentation. Measurement of heat distribution on the ceramic-metal interface is a practically challenging task. The reported model is meant to be a tool assisting in development of the concept and supporting system design of the new MMW heat exchanger.

Originality/value

While exploitation of a finite element model (e.g. in COMSOL Multiphysics environment) of the scenario in question would require excessive computational resources, the reported FDTD model shows operational capabilities of solving the coupled problem in the temperature range from 20°C to 1,000°C within a few hours on a Windows 10 workstation. The model is open for further development to serve in the ongoing support of the system design aiming to ease the related experimental studies.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 39 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

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