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11 – 20 of over 14000
Article
Publication date: 6 February 2017

Lubomir Livovsky and Alena Pietrikova

This paper aims to present a new method of real-time monitoring of thermal profiles applied in vapour phase soldering (VPS) reflow processes. The thermal profile setting is a…

Abstract

Purpose

This paper aims to present a new method of real-time monitoring of thermal profiles applied in vapour phase soldering (VPS) reflow processes. The thermal profile setting is a significant variable that affects the quality of joints. The method allows rapid achievement of a required thermal profile based on software control that brings new efficiency to the reflow process and enhanced joint quality, especially for power electronics.

Design/methodology/approach

A real-time monitoring system based on computerized heat control was realized in a newly developed laboratory VPS chamber using a proportional integral derivation controller within the soldering process. The principle lies in the strictly accurate monitoring of the real defined reflow profile as a reference.

Findings

Very accurate maintenance of the required reflow profile temperature was achieved with high accuracy (± 2°C). The new method of monitoring and control of the reflow real-time profiling was verified at various maximal reflow temperatures (230°C, 240°C and 260°C). The method is feasible for reflowing three-dimensional (3D) power modules that use various types of solders. The real-time monitoring system based on computerised heat control helped to achieve various heights of vapour zone.

Originality/value

The paper describes construction of a newly developed laboratory-scale VPS chamber, including novel real-time profiling of the reflow process based on intelligent continuously measured temperatures at various horizontal positions. Real-time profiling in the laboratory VPS chamber allowed reflow soldering on 3D power modules (of greater dimensions) by applying various flux-less solder materials.

Details

Soldering & Surface Mount Technology, vol. 29 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Open Access
Article
Publication date: 3 October 2017

Tristan Gerrish, Kirti Ruikar, Malcolm Cook, Mark Johnson and Mark Phillip

The aim of this paper is to demonstrate the use of historical building performance data to identify potential issues with the build quality and operation of a building, as a means…

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Abstract

Purpose

The aim of this paper is to demonstrate the use of historical building performance data to identify potential issues with the build quality and operation of a building, as a means of narrowing the scope of in-depth further review.

Design/methodology/approach

The response of a room to the difference between internal and external temperatures is used to demonstrate patterns in thermal response across monitored rooms in a single building, to clearly show where rooms are under-performing in terms of their ability to retain heat during unconditioned hours. This procedure is applied to three buildings of different types, identifying the scope and limitation of this method and indicating areas of building performance deficiency.

Findings

The response of a single space to changing internal and external temperatures can be used to determine whether it responds differently to other monitored buildings. Spaces where thermal bridging and changes in use from design were encountered exhibit noticeably different responses.

Research limitations/implications

Application of this methodology is limited to buildings where temperature monitoring is undertaken both internally for a variety of spaces, and externally, and where knowledge of the uses of monitored spaces is available. Naturally ventilated buildings would be more suitable for analysis using this method.

Originality/value

This paper contributes to the understanding of building energy performance from a data-driven perspective, to the knowledge on the disparity between building design intent and reality, and to the use of basic commonly recorded performance metrics for analysis of potentially detrimental building performance issues.

Article
Publication date: 14 June 2013

Wen‐Tsai Sung and Chia‐Cheng Hsu

This study aims to analyze the inertial weight factor value in the (PSO) algorithm and propose non‐linear weights with decreasing strategy to implement the improved PSO (IPSO…

Abstract

Purpose

This study aims to analyze the inertial weight factor value in the (PSO) algorithm and propose non‐linear weights with decreasing strategy to implement the improved PSO (IPSO) algorithm. Using various types of sensors, combined with ZigBee wireless sensor networks and the TCP/IP network. The GPRS/SMS long‐range wireless network will sense the measured data analysis and evaluation to create more effective monitoring and observation in a regional environment to achieve an Internet of Things with automated information exchange between persons and things.

Design/methodology/approach

This study proposes a wireless sensor network system using ZigBee (PSoC‐1605A) chip, sensor and circuit boards to constitute the IOT system. The IOT system consists of a main coordinator (PSoC‐1605A), smart grid monitoring system, robotic arm detection warning system and temperature and humidity sensor network. The hardware components communicate with each other through wireless transmission. Each node collects data and sends messages to other objects in the network.

Findings

This study employed IPSO to perform information fusion in a multi‐sensor network. The paper shows that IPSO improved the measurement preciseness via weight factors estimated via experimental simulations. The experimental results show that the IPSO algorithm optimally integrates the weight factors, information source fusion reliability, information redundancy and hierarchical structure integration in uncertain fusion cases. The sensor data approximates the optimal way to extract useful information from each fusion data and successfully eliminates noise interference, producing excellent fusion results.

Practical implications

Robotic arm to tilt detection warning system: Several geographic areas are susceptible to severe tectonic plate movement, often generating earthquakes. Earthquakes cause great harm to public infrastructure, and a great threat to high‐tech, high‐precision machinery and production lines. To minimize the extent of earthquake disasters and allow managers to deal with power failures, vibration monitoring system construction can enhance manufacturing process quality and stability. Smart grid monitoring system: The greenhouse effect, global energy shortage and rising cost of traditional energy are related energy efficiency topics that have attracted much attention. The aim of this paper is that real‐time data rendering and analysis can be more effective in understanding electrical energy usage, resulting in a reduction in unnecessary consumption and waste. Temperature and humidity sensor network system: Environmental temperature and humidity monitoring and application of a wide range of precision industrial production lines, laboratories, antique works of art that have a higher standard of environmental temperature and humidity requirements. The environment has a considerable influence on biological lifeforms. The relative importance of environmental management and monitoring is acute.

Originality/value

This paper improves the fixed inertial weight of the original particle swarm optimization (PSO) algorithm. An illustration in the paper indicates that IPSO applies the Internet of Things (IOT) system in monitoring a system via adjusted weight factors better than other existing PSO methods in computing a precise convergence rate for excellent fusion results.

Details

Sensor Review, vol. 33 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 19 October 2018

Sofie Pelsmakers, Evy Vereecken, Miimu Airaksinen and Cliff C.A. Elwell

Millions of properties have suspended timber ground floors globally, with around ten million in the UK alone. However, it is unknown what the floor void conditions are, nor the…

Abstract

Purpose

Millions of properties have suspended timber ground floors globally, with around ten million in the UK alone. However, it is unknown what the floor void conditions are, nor the effect of insulating such floors. Upgrading floors changes the void conditions, which might increase or decrease moisture build-up and mould and fungal growth. The purpose of this paper is to provide a review of the current global evidence and present the results of in situ monitoring of 15 UK floor voids.

Design/methodology/approach

An extensive literature review on the moisture behaviour in both uninsulated and insulated suspended timber crawl spaces is supplemented with primary data of a monitoring campaign during different periods between 2012 and 2015. Air temperature and relative humidity sensors were placed in different floor void locations. Where possible, crawl spaces were visually inspected.

Findings

Comparison of void conditions to mould growth thresholds highlights that a large number of monitored floor voids might exceed the critical ranges for mould growth, leading to potential occupant health impacts if mould spores transfer into living spaces above. A direct comparison could not be made between insulated and uninsulated floors in the sample due to non-random sampling and because the insulated floors included historically damp floors. The study also highlighted that long-term monitoring over all seasons and high-resolution monitoring and inspection are required; conditions in one location are not representative of conditions in other locations.

Originality/value

This study presents the largest UK sample of monitored floors, evaluated using a review of current evidence and comparison with literature thresholds.

Details

International Journal of Building Pathology and Adaptation, vol. 37 no. 4
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 16 April 2024

Jinwei Zhao, Shuolei Feng, Xiaodong Cao and Haopei Zheng

This paper aims to concentrate on recent innovations in flexible wearable sensor technology tailored for monitoring vital signals within the contexts of wearable sensors and…

Abstract

Purpose

This paper aims to concentrate on recent innovations in flexible wearable sensor technology tailored for monitoring vital signals within the contexts of wearable sensors and systems developed specifically for monitoring health and fitness metrics.

Design/methodology/approach

In recent decades, wearable sensors for monitoring vital signals in sports and health have advanced greatly. Vital signals include electrocardiogram, electroencephalogram, electromyography, inertial data, body motions, cardiac rate and bodily fluids like blood and sweating, making them a good choice for sensing devices.

Findings

This report reviewed reputable journal articles on wearable sensors for vital signal monitoring, focusing on multimode and integrated multi-dimensional capabilities like structure, accuracy and nature of the devices, which may offer a more versatile and comprehensive solution.

Originality/value

The paper provides essential information on the present obstacles and challenges in this domain and provide a glimpse into the future directions of wearable sensors for the detection of these crucial signals. Importantly, it is evident that the integration of modern fabricating techniques, stretchable electronic devices, the Internet of Things and the application of artificial intelligence algorithms has significantly improved the capacity to efficiently monitor and leverage these signals for human health monitoring, including disease prediction.

Details

Sensor Review, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 24 June 2020

Michele Moretti, Federico Bianchi and Nicola Senin

This paper aims to illustrate the integration of multiple heterogeneous sensors into a fused filament fabrication (FFF) system and the implementation of multi-sensor data fusion…

Abstract

Purpose

This paper aims to illustrate the integration of multiple heterogeneous sensors into a fused filament fabrication (FFF) system and the implementation of multi-sensor data fusion technologies to support the development of a “smart” machine capable of monitoring the manufacturing process and part quality as it is being built.

Design/methodology/approach

Starting from off-the-shelf FFF components, the paper discusses the issues related to how the machine architecture and the FFF process itself must be redesigned to accommodate heterogeneous sensors and how data from such sensors can be integrated. The usefulness of the approach is discussed through illustration of detectable, example defects.

Findings

Through aggregation of heterogeneous in-process data, a smart FFF system developed upon the architectural choices discussed in this work has the potential to recognise a number of process-related issues leading to defective parts.

Research limitations/implications

Although the implementation is specific to a type of FFF hardware and type of processed material, the conclusions are of general validity for material extrusion processes of polymers.

Practical implications

Effective in-process sensing enables timely detection of process or part quality issues, thus allowing for early process termination or application of corrective actions, leading to significant savings for high value-added parts.

Originality/value

While most current literature on FFF process monitoring has focused on monitoring selected process variables, in this work a wider perspective is gained by aggregation of heterogeneous sensors, with particular focus on achieving co-localisation in space and time of the sensor data acquired within the same fabrication process. This allows for the detection of issues that no sensor alone could reliably detect.

Details

Rapid Prototyping Journal, vol. 26 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 30 January 2019

Jinliang Liu and Yanmin Jia

Cement fly ash gravel (CFG) pile composite foundation is an effective and economic foundation treatment approach, which is significant to build foundation, subgrade construction…

Abstract

Purpose

Cement fly ash gravel (CFG) pile composite foundation is an effective and economic foundation treatment approach, which is significant to build foundation, subgrade construction, and so forth. The purpose of this paper is to present a research on the temperature behaviours of high-latitude and low-altitude island permafrost under CFG pile composite foundation treatment.

Design/methodology/approach

In the process of CFG pile construction, the temperature of permafrost and pile body was monitored using the temperature sensors. The influence of subgrade height and atmospheric temperature cycle on permafrost temperature was analysed by finite element simulation.

Findings

In the process of CFG pile construction, the change curve of pile temperature and the temperature of permafrost beside pile following time can be divided into six stages, and the duration of these stages is at least one month. The temperature variation of permafrost while constructing subgrade in FEM has a good agreement with the results of field temperature monitoring. The height of subgrade not only affects the maximum temperature increase of permafrost and the re-frozen time of permafrost after the construction of CFG pile composite foundation, but also affects the temperature variation amplitude of permafrost during atmospheric temperature cycle.

Originality/value

The research will provide a reference for the design on the CFG pile composite foundation used for island permafrost and guarantee the stability of the structure; thus, it has an important significance.

Details

International Journal of Structural Integrity, vol. 10 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 23 August 2021

Lifang Wu, Zechao Liu, Yupeng Guan, Kejian Cui, Meng Jian, Yuanyuan Qin, Yandong Li, Feng Yang and Tianqin Yang

This paper aims to address the problem of uncertain product quality in digital light processing (DLP) three-dimensional (3D) printing, a scheme is proposed to qualitatively…

Abstract

Purpose

This paper aims to address the problem of uncertain product quality in digital light processing (DLP) three-dimensional (3D) printing, a scheme is proposed to qualitatively estimate whether a layer is printed with the qualified quality or not cured .

Design/methodology/approach

A thermochromic pigment whose color fades at 45°C is prepared as the indicator and it is mixed with the resin. A visual surveillance framework is proposed to monitor the visual variation in a period of the entire curing process. The exposure region is divided into 30 × 30 sub-regions; gray-level variation curves (curing curves) in all sub-regions are classified as normal or abnormal and a corresponding printing control strategy is designed to improve the percentage of qualified printed objects.

Findings

The temperature variation caused by the releasing reaction heat on the exposure surface is consistent in different regions under the homogenized light intensity. The temperature in depth begins to rise at different times. The temperature in the regions near the light source rises earlier, and that far from the light source rises later. Thus, the color of resin mixed with the thermochromic pigment fades gradually over a period of the entire solidification process. The color variation in the regions with defects of bubbles, insufficient material filling, etc., is much different from that in the normal curing regions.

Originality/value

A temperature-sensitive organic chromatic chemical pigment is prepared to present the visual variation over a period of the entire curing process. A novel 3D printing scheme with visual surveillance is proposed to monitor the layer-wise curing quality and to timely stop the possible unqualified printing resulted from bubbles, insufficient material filling, etc.

Details

Rapid Prototyping Journal, vol. 27 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 18 January 2016

Maria Doubenskaia, Sergey Grigoriev, Ivan Zhirnov and Igor Smurov

This paper aims to propose methods for on-line monitoring and process quality assurance of Selective Laser Melting (SLM) technology as a competitive advantage to enhance its…

Abstract

Purpose

This paper aims to propose methods for on-line monitoring and process quality assurance of Selective Laser Melting (SLM) technology as a competitive advantage to enhance its implementation into modern manufacturing industry.

Design/methodology/approach

Monitoring of thermal emission from the laser impact zone was carried out by an originally developed pyrometer and a charge-coupled device (CCD) camera which were integrated with the optical system of the PHENIX PM-100 machine. Experiments are performed with variation of the basic process parameters such as powder layer thickness (0-120 μm), hatch distance (60-1,000 μm) and fabrication strategy (the so-called “one-zone” and “two-zone”).

Findings

The pyrometer signal from the laser impact zone and the 2D temperature mapping from HAZ are rather sensible to variation of high-temperature phenomena during powder consolidation imposed by variation of the operational parameters.

Research limitations/implications

Pyrometer measurements are in arbitrary units. This limitation is due to the difficulty to integrate diagnostic tools into the optical system of a commercial SLM machine.

Practical implications

Enhancement of SLM process stability and efficiency through comprehensive optical diagnostics and on-line control.

Originality/value

High-temperature phenomena in SLM were monitored coaxially with the laser beam for variation of several operational parameters.

Details

Rapid Prototyping Journal, vol. 22 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 21 September 2022

Wanjun Yin and Lin-na Jiang

The purpose of this paper through the redundant monitoring unit reflecting the real-time temperature change of the array, an adaptive refresh circuit based on temperature is…

Abstract

Purpose

The purpose of this paper through the redundant monitoring unit reflecting the real-time temperature change of the array, an adaptive refresh circuit based on temperature is designed.

Design/methodology/approach

This paper proposed a circuit design for temperature-adaptive refresh with a fixed refresh frequency of traditional memory, high refresh power consumption at low temperature and low refresh frequency at high temperature.

Findings

Adding a metal oxide semiconductor (MOS) redundancy monitoring unit consistent with the storage unit to the storage bank can monitor the temperature change of the storage bank in real time, so that temperature-based memory adaptive refresh can be implemented.

Originality/value

According to the characteristics that the data holding time of dynamic random access memory storage unit decreases with the increase of temperature, a MOS redundant monitoring unit which is consistent with the storage unit is added to the storage array with the 2T storage unit as the core.

Details

Circuit World, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0305-6120

Keywords

11 – 20 of over 14000