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1 – 10 of over 19000
Article
Publication date: 16 March 2015

Yingping Hong, Ting Liang, Pinggang Jia, Wenyi Liu, Qiulin Tan, Chen Li, Tingli Zheng, Binger Ge and Jijun Xiong

Physical contact and traditional sensitive structure Physical contact and traditional pressure-sensitive structures typically do not operate well in harsh environments. This paper…

Abstract

Purpose

Physical contact and traditional sensitive structure Physical contact and traditional pressure-sensitive structures typically do not operate well in harsh environments. This paper proposes a high-temperature pressure measurement system for wireless passive pressure sensors on the basis of inductively coupled LC resonant circuits.

Design/methodology/approach

This paper begins with a general introduction to the high-temperature pressure measurement system, which consists of a reader antenna inductively coupled to the sensor circuit, a readout unit and a heat insulation unit. The design and fabrication of the proposed measurement system are then described in detail.

Findings

A wireless passive pressure sensor without an air channel is fabricated using high-temperature co-fired ceramics (HTCC) technology and its signal is measured by the designed measurement system. The designed heat insulation unit keeps the reader antenna in a safe environment of 159.5°C when the passive sensor is located in a 900°C high-temperature zone continuously for 0.5 h. The proposed system can effectively detect the sensor’s resonance frequency variation in a high bandwidth from 1 to 100 MHz with a frequency resolution of 0.006 MHz, tested from room temperature to 500°C for 30 min.

Originality/value

Expensive and bulky equipment (impedance analyzers or network analyzers) restrict the use of the readout method outside the laboratory environment. This paper shows that a novel readout circuit can replace the laboratory equipment to demodulate the measured pressure by extracting the various sensors’ resonant frequency. The proposed measurement system realizes automatic and continuous pressure monitoring in a high-temperature environment with a coupled distance of 2.5 cm. The research finding is meaningful for the measurement of passive pressure sensors under a wide temperature range.

Article
Publication date: 17 May 2023

Lulu Huang, Xiang Huang and Shuanggao Li

Large size of aircraft assembly tooling structure and complex measurement environment exist. The laid enhanced reference points (ERS) are subject to a combination of nonuniform…

Abstract

Purpose

Large size of aircraft assembly tooling structure and complex measurement environment exist. The laid enhanced reference points (ERS) are subject to a combination of nonuniform temperature fields and measurement errors, resulting in increased measurement registration errors. In view of the nonuniform temperature field and measurement errors affecting the ERS point registration problem, the purpose of this paper is to propose a neural network-based ERS point registration compensation method for large-size measurement fields under a nonuniform temperature field.

Design/methodology/approach

The approach is to collect ERS point information and temperature data, normalize the collected data to complete the data structure design and complete the construction of the neural network prediction model by data training. The data learning is performed to complete the prediction model construction, and the prediction model is used to complete the compensation analysis of ERS points. Finally, the algorithm is verified through experiments and engineering practice.

Findings

Experimental results show that the proposed neural network-based ERS point prediction and compensation method for nonuniform temperature fields effectively predicts ERS point deformation under nonuniform temperature fields compared with the conventional method. After the compensation analysis, the registration error is effectively reduced to improve registration accuracy. Reducing the combined effect of environmental nonuniform temperature field and measurement error has apparent advantages.

Originality/value

The method reduces the registration error caused by combining a nonuniform temperature field and measurement error. It can be used for aircraft assembly site prediction and registration error compensation analysis, which is essential to improve measurement accuracy further.

Details

Robotic Intelligence and Automation, vol. 43 no. 2
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 15 July 2022

Lulu Huang, Xiang Huang and Shuang-Gao Li

The size of the aircraft tooling structure is huge, and the ambient temperature is difficult to maintain a constant state. Aiming at the influence of current temperature, this…

Abstract

Purpose

The size of the aircraft tooling structure is huge, and the ambient temperature is difficult to maintain a constant state. Aiming at the influence of current temperature, this paper aims to propose a compensation method for registration error of large-scale measurement fields based on multi-temperature sensors.

Design/methodology/approach

In this method, an enhanced reference points (ERS)–temperature regression model is constructed from ERS and temperature data. The ERS offsets compensation model is established by solving the offset through the regression model, and the ERS offset compensation analysis is carried out.

Findings

The experimental results show that the proposed registration error compensation algorithm has obvious advantages over traditional methods in reducing the influence of ambient temperature and improving the measurement accuracy by reducing the registration error.

Originality/value

This method reduces registration error caused by the influence of ambient temperature and is used for aircraft measurements in different temperature environments.

Details

Sensor Review, vol. 42 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 October 2018

Liang Ge, Hongxia Deng, Qing Wang, Ze Hu and Junlan Li

The purpose of this study is to deal largely with the influence of temperature variation on the measurement accuracy of transit-time ultrasonic flowmeter.

Abstract

Purpose

The purpose of this study is to deal largely with the influence of temperature variation on the measurement accuracy of transit-time ultrasonic flowmeter.

Design/methodology/approach

The causes of measurement error due to temperature are qualitatively and quantitatively analyzed, and a mathematical model is established. The experimental data are processed and analyzed, and the temperature compensation coefficient of flow measurement is obtained.

Findings

The experimental results show that the flow measurement results by temperature compensation are helpful in improving the measurement accuracy of the ultrasonic flowmeter.

Practical implications

This study has certain application value, which can provide theoretical support for the design of high-precision ultrasonic flowmeters and design guidance.

Originality/value

It is worth emphasizing that there are few research studies on the influence factors of temperature. This paper focuses on the influence of the temperature change on the flowmeter that is modeled, and the high precision flow parameter test system is designed based on the established model.

Details

Sensor Review, vol. 39 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 25 July 2022

Xin Tong, Baoer Hao, Zhi Chen, Haiyang Liu and Chuanzhong Xuan

This paper aims to solve the typical thermal airflow sensor's high power consumption and integration difficulties, based on the FS5 thermal element and constant temperature…

Abstract

Purpose

This paper aims to solve the typical thermal airflow sensor's high power consumption and integration difficulties, based on the FS5 thermal element and constant temperature measurement method, a flow sensor is developed with high measurement accuracy, low power consumption, small size, low cost and easy system integration.

Design/methodology/approach

A small wind tunnel was used to test and assess the sensor's measurement range, reaction time, stability, repeatability, measurement accuracy and multi-temperature calibration was performed in the temperature range of −10°C to 30°C. The effect of ambient temperature on the sensor's measurement data is investigated, and the coefficient correction method of power function was investigated to implement the sensor's software temperature compensation function.

Findings

The results show that the sensor is stable and repeatable, the output voltage has a power function relationship with the airflow rate, the flow rate measurement range is 0–18 m/s, the response time is less than 3 s, the measurement accuracy at high flow rates is within 0.4 m/s and the temperature-corrected airflow rate measurement error is less than 5%. Setting the temperature calibration interval to 2°C and 5°C has the same temperature compensation effect, reducing the sensor's calibration effort significantly.

Originality/value

This paper demonstrates that a thermostatic method is used to construct a thermal wind speed sensor that delivers accurate measurements in the wind speed measuring range of 0–18 m/s under test conditions. In addition, the sensor's performance is evaluated, and calibration tests for a wide range of temperatures are done. Finally, based on the power function correction method, a temperature compensation algorithm is proposed.

Details

Sensor Review, vol. 42 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 28 November 2023

Xindang He, Run Zhou, Zheyuan Liu, Suliang Yang, Ke Chen and Lei Li

The purpose of this paper is to provide a comprehensive review of a non-contact full-field optical measurement technique known as digital image correlation (DIC).

Abstract

Purpose

The purpose of this paper is to provide a comprehensive review of a non-contact full-field optical measurement technique known as digital image correlation (DIC).

Design/methodology/approach

The approach of this review paper is to introduce the research pertaining to DIC. It comprehensively covers crucial facets including its principles, historical development, core challenges, current research status and practical applications. Additionally, it delves into unresolved issues and outlines future research objectives.

Findings

The findings of this review encompass essential aspects of DIC, including core issues like the subpixel registration algorithm, camera calibration, measurement of surface deformation in 3D complex structures and applications in ultra-high-temperature settings. Additionally, the review presents the prevailing strategies for addressing these challenges, the most recent advancements in DIC applications across quasi-static, dynamic, ultra-high-temperature, large-scale and micro-scale engineering domains, along with key directions for future research endeavors.

Originality/value

This review holds a substantial value as it furnishes a comprehensive and in-depth introduction to DIC, while also spotlighting its prospective applications.

Details

Multidiscipline Modeling in Materials and Structures, vol. 20 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 19 July 2019

Anna Ivanova, Stanislaw Migorski, Rafal Wyczolkowski and Dmitry Ivanov

This paper aims to considered the problem of identification of temperature-dependent thermal conductivity in the nonstationary, nonlinear heat equation. To describe the heat…

Abstract

Purpose

This paper aims to considered the problem of identification of temperature-dependent thermal conductivity in the nonstationary, nonlinear heat equation. To describe the heat transfer in the furnace charge occupied by a homogeneous porous material, the heat equation is formulated. The inverse problem consists in finding the heat conductivity parameter, which depends on the temperature, from the measurements of the temperature in fixed points of the material.

Design/methodology/approach

A numerical method based on the finite-difference scheme and the least squares approach for numerical solution of the direct and inverse problems has been recently developed.

Findings

The influence of different numerical scheme parameters on the accuracy of the identified conductivity coefficient is studied. The results of the experiment carried out on real measurements are presented. Their results confirm the ones obtained earlier by using other methods.

Originality/value

Novelty is in a new, easy way to identify thermal conductivity by known temperature measurements. This method is based on special finite-difference scheme, which gives a resolvable system of algebraic equations. The results sensitivity on changes in the method parameters was studies. The algorithms of identification in the case of a purely mathematical experiment and in the case of real measurements, their differences and the practical details are presented.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 15 August 2016

Brandon Lane, Shawn Moylan, Eric P. Whitenton and Li Ma

Quantitative understanding of the temperatures, gradients and heating/cooling rates in and around the melt pool in laser powder bed fusion (L-PBF) is essential for simulation…

1846

Abstract

Purpose

Quantitative understanding of the temperatures, gradients and heating/cooling rates in and around the melt pool in laser powder bed fusion (L-PBF) is essential for simulation, monitoring and controls development. The research presented here aims to detail experiment design and preliminary results of high speed, high magnification, in-situ thermographic monitoring setup on a commercial L-PBF system designed to capture temperatures and dynamic process phenomena.

Design/methodology/approach

A custom door with angled viewport was designed for a commercial L-PBF system which allows close access of an infrared camera. Preliminary finite element simulations provided size, speed and scale requirements to design camera and optics setup to capture melt pool region temperatures at high magnification and frame rate speed. A custom thermal calibration allowed maximum measurable temperature range of 500°C to 1,025°C. Raw thermographic image data were converted to temperature assuming an emissivity of 0.5. Quantitative temperature results are provided with qualitative observations with discussion regarding the inherent challenges to future thermographic measurements and process monitoring.

Findings

Isotherms around the melt pool change in size depending on the relative location of the laser spot with respect to the stripe edges. Locations near the edges of a stripe are cooled to lower temperatures than the center of a stripe. Temperature gradients are highly localized because of rough or powdery surface. At a specific location, temperatures rise from below the measurable temperature range to above (<550°C to >1100°C) within two frames (<1.11 m/s). Particle ejection is a notable phenomenon with measured ejection speeds >11.7 m/s.

Originality/value

Several works are detailed in the Introduction of this paper that detail high-speed visible imaging (not thermal imaging) of custom or commercial LBPF processes, and lower-speed thermographic measurements for defect detection. However, no work could be found that provides calibrated, high-speed temperature data from a melt-pool monitoring configuration on a commercial L-PBF system. In addition, the paper elucidates several sources of measurement uncertainty (e.g. calibration, emissivity and time and spatial resolution), describes inherent measurement challenges based on observations of the thermal images and discusses on the implications to model validation and process monitoring and control.

Details

Rapid Prototyping Journal, vol. 22 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 26 September 2008

Hilmi Kuscu, Ismail Becenen and Mumin Sahin

The purpose of this paper is to evaluate temperature and properties at interface of AISI 1040 steels joined by friction welding.

Abstract

Purpose

The purpose of this paper is to evaluate temperature and properties at interface of AISI 1040 steels joined by friction welding.

Design/methodology/approach

In this study, AISI 1040 medium carbon steel was used in the experiments. Firstly, optimum parameters of the friction welding were obtained by using a statistical analysis. Later, the microstructures of the heat‐affected zone are presented along with micro hardness profiles for the joints. Then, the temperature distributions are experimentally obtained in the interface of the joints that is formed during the friction welding of 1040 steels with the same geometry. This study was carried out by using thermocouples at different locations of the joint‐interface. The results obtained were compared with previous studies and some comments were made about them.

Findings

It was discovered that temperature had a substantial effect on the mechanical and metallurgical properties of the material.

Research limitations/implications

The maximum temperature in the joint during frictional heating depends not only on the pressure, but also on the temperature gradient which depends on the rotational speed in particular. It is important to note that the measurement process was successfully accomplished in this study although it was particularly difficult to obtain temperature due to the large deformations at the interface. Future work could be concentrated on the temperature measurement of the joined materials.

Practical implications

Temperature is one of the most important of all physical quantities in industry. Its measurement plays a key part in industrial quality and process control, in the efficient use of energy and other resources, in condition monitoring and in health and safety. This paper contributes to the literature about temperature measurement in welded, brazed and soldered materials.

Originality/value

The main value of this paper is to contribute and fulfill the influence of the interface temperature on properties in welding of various materials that is being studied so far in the literature.

Details

Assembly Automation, vol. 28 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 17 March 2014

J. Virtanen, F. Yang, L. Ukkonen, A.Z. Elsherbeni, A.A. Babar and L. Sydänheimo

The purpose of this paper is to develop a novel totally passive, wireless temperature sensor tag based on ultra high-frequency (UHF) radio frequency identification (RFID…

Abstract

Purpose

The purpose of this paper is to develop a novel totally passive, wireless temperature sensor tag based on ultra high-frequency (UHF) radio frequency identification (RFID) technology. The temperature-sensing functionality is enabled by using distilled water embedded in the tag antenna substrate. The novel sensor tag is designed to provide wireless temperature readings comparable to a commercial thermocouple thermometer even in environments with high levels of interference, such as reflections. The structure of the novel sensor tag is aimed to increase its usability by minimizing user-created errors and to simplify the measurement procedure.

Design/methodology/approach

The sensor tag is based on a dual port sensing concept in which two ports are used to obtain sensor readings. By utilizing two ports instead of one, the effects of environmental interference, tag-reader antenna orientation and distance can be effectively minimized. Two alternative methods of acquiring the sensor reading from the operating characteristics of the two ports are presented and discussed.

Findings

Temperature measurements in practical scenarios show that by utilizing the dual port sensing concept, the developed tag produces temperature readings wirelessly which are comparable to readings from a commercial thermocouple thermometer.

Research limitations/implications

The concept of dual port sensing was shown and two alternative methods on extracting sensor readings from the differences in the port operating characteristics were introduced and discussed. In this paper, the dual port sensing concept is utilized in creating a temperature sensor tag; however, the same concept can be utilized in a variety of passive wireless sensors based on UHF RFID technology. This enables a new approach in designing accurate, easy to use and easily integrable passive sensors. The dual port sensing concept is in its early stages of development; its accuracy could be improved by developing more advanced data post-processing techniques.

Practical implications

The accuracy of a passive dual port UHF RFID-enabled temperature sensor tag is proven to be sufficient in many applications. This indicates that other sensor types utilizing the dual port sensing concept can reach high levels of accuracy as well. Furthermore, the passive RFID-enabled sensors based on the dual port sensing concept are superior in usability versus sensor tags equipped only with a single port. Therefore, dual port sensing concept in passive UHF RFID-enabled sensor tags could make such sensors more attractive commercially and lead to truly widespread ubiquitous sensing and computing.

Originality/value

This paper presents a novel passive, wireless temperature sensor tag for UHF RFID systems. The sensor tag utilizes a new structure which allows tight integration of two ports and two tag antennas. The accuracy of the developed tag is confirmed throughout measurements and it is found comparable to the accuracy of commercial thermometers in practical measurement scenarios. Moreover, the paper presents a dual port sensing concept and two readout methods based on the concept which are aimed to increase the accuracy and usability of all kinds of UHF RFID-enabled sensor tags.

Details

Sensor Review, vol. 34 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

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