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To determine static friction coefficients between rapid tooled materials and thermoplastic materials to better understand ejection force requirements for the injection molding process using rapid‐tooled mold inserts.

Static coefficients of friction were determined for semi‐crystalline high‐density polyethylene (HDPE) and amorphous high‐impact polystyrene (HIPS) against two rapid tooling materials, sintered steel with bronze (LaserForm ST‐100) and stereolithography resin (SL5170), and against P‐20 mold steel. Friction tests, using the ASTM D 1894 standard, were run for all material pairs at room temperature, at typical part ejection temperatures, and at ejection temperatures preceded by processing temperatures. The tests at high temperature were designed to simulate injection molding process conditions.

The friction coefficients for HDPE were similar on P‐20 Steel, LaserForm ST‐100, and SL5170 Resin at all temperature conditions. The HIPS coefficients, however, varied significantly among tooling materials in heated tests. Both polymers showed highest coefficients on SL5170 Resin at all temperature conditions. Friction coefficients were especially high for HIPS on the SL5170 Resin tooling material.

Applications of these findings must consider that elevated temperature tests more closely simulated the injection‐molding environment, but did not exactly duplicate it.

The data obtained from these tests allow for more accurate determination of friction conditions and ejection forces, which can improve future design of injection molds using rapid tooling technologies.

This work provides previously unavailable friction data for two common thermoplastics against two rapid tooling materials and one steel tooling material, and under conditions that more closely simulate the injection‐molding environment.

This paper aims to focus on the effect of normal load, sliding speed and temperature on the coefficient of friction of Al 6061-T6 alloy under dry sliding conditions.

Dry sliding experiments were conducted using rotary type pin on disk tribometer. Pins with 3 mm radius of contact and circular disks of 165 mm diameter were fabricated to simulate Hertzian contact configuration. Experiments were conducted by applying three different normal loads (1, 1.5 and 2 kg) and three different sliding speeds (1.25, 2 and 3 m/s) at different temperatures [room temperature (31 ± 1 °C), 60 °C, 100 °C and 150 °C].

Coefficient of friction at end of the first cycle of sliding, stabilized stage, unsteady state and steady state are reported elaborately in this study. Adhesive and abrasive wear mechanisms were observed in the dry sliding of Al 6061- T6 alloy contacts from the microscopic analysis of worn contact surfaces. The coefficient of friction was more influenced by the increase in normal load than the increase in sliding speed and temperature.

The results obtained from this study are significant for the design of aluminium-to-aluminium contacts in aerospace engineering and automobile engineering.

This study reveals the coefficient of friction of aluminium-to-aluminium (Al 6061-T6 alloy) contacts under cylinder on flat contact configuration.

Using typical structure of asphalt pavement in Harbin area of China, and the formula of generalized friction coefficient between base and surface layers of asphalt pavement in cold area is established.

Through structural characteristics analysis of asphalt pavement in cold area, the generalized formula of friction coefficient between base and surface layers of asphalt pavement in cold area is derived. The formula can quickly calculate the friction coefficient between layers of asphalt pavement.

Based on quantitative analysis to the contacting state between layers of asphalt pavement in cold area, the relationships between generalized friction coefficient and resilient modulus of asphalt mixtures, temperature shrinkage coefficient and temperature have been established.

The findings can enrich the description methods about the contacting state between layers of asphalt pavement, and have a certain theoretical and practical value. Through the application of the formula of generalized friction coefficient between layers, it can provide a technical basis for the asphalt pavement design, construction and maintenance in cold area.

Resin-based friction materials are the most widely used key materials in industry for braking and transmission. However, the friction coefficient of resin-based friction materials significantly decreases at temperatures above 300°C, which reduces their friction performance.

This study combines elevated-temperature mechanical experiments with friction and wear experiments to explain the thermal degradation resistance performance and temperature recovery performance of resin-based friction materials. It also investigates the influence of friction material strength and worn morphology on the friction coefficient of materials at elevated temperature.

The experimental results show that the increase in friction coefficient of friction materials below 300°C is mainly due to the increase in worn morphology characterization parameters, and the thermal degradation phenomenon above 300°C is mainly due to the decrease of shear strength of friction film. Basalt fiber can significantly improve the thermal degradation resistance of friction materials. The friction coefficient of basalt fiber-reinforced specimens after thermal degradation reaches 0.421–0.443, which is 19–25% higher than the original. The thermal decay rate is 9.03–11.0%, which is 7.9–9.87% lower than the original. Moreover, the friction coefficient has good cooling recovery performance.

Revealed the thermal degradation mechanism of resin-based friction materials, verified that basalt fibers can improve the thermal degradation resistance of friction materials and provided reference for the development of new friction materials.

This paper aims to study the change rule of sintered iron friction properties under high temperature and establish the model to predict the friction coefficient.

The morphological measurements of sintered iron material with four different oxidation degrees are carried out. A prediction model of friction coefficient in high temperature oxide growth stage for sintered iron material is established based on the theory of flash temperature and adhesion friction. The relationship between friction coefficient and the key parameters is found through the test fitting.

The surface topography changes with oxidative wear. The wear debris will be compacted and sintered again to form a composite oxide layer with the temperature increasing. The validity and accuracy of proposed model are tested using the friction coefficient and temperature experiments. Results are in reasonable agreement with those obtained using values of load commonly used.

The significance lies in the change mechanism of high temperature friction characteristic is clarified. Three friction stages related to temperature of dry friction are put forward for sintered iron, and a meaningful reference is provided by the established model for high-temperature performance design of sintered iron friction material.

The purpose of this paper is to investigate use of colemanite (C) upon friction and wear performance of automotive brake lining. Brake lining production with the boron product colemanite addition and braking characterization investigated for development of non-asbestos organic (NAO) brake lining because of negative effects on human health and environmental hazard of asbestos containing linings. During the braking, brake lining is warmed up extremely due to friction, and the high temperature causes to decreasing of breaking performance. Colemanite has high melting temperature, and this makes this material valuable for brake lining.

This study investigated the effect of colemanite (C) upon friction and wear performance of automotive brake lining. Based on a simple experimental formulation, different amounts of boron product colemanite were used and then evaluated using a friction assessment and screening test. In these specimens, half of the samples (shown with H indices) were heat treated in 4 h at 180°C temperature. Friction coefficient, wear rate and scanning electron microscope for friction surfaces were used to assess the performance of these samples.

The results of test showed that colemanite can substantially improve properties of friction materials. The friction coefficient of friction materials modified with colemanite varies steadily with the change of temperature, and the wearing rate of friction materials is relatively low by using colemanite. Heat treatment-applied samples (CH) have provided a higher and stable friction coefficient. These results indicate that colemanite has ideal application effect in various friction materials.

This paper fulfils an identified information and offers practical help to the industrial firms working with brake lining and also to the academicians working on wear of materials. Parallel results have been presented between previously reported and present study, in view of brake characteristics and wear resistance. Use of the lower cost and productive organic sources of material are the main improvement of the present study.

Laboratory calibration methods are time-consuming and require accurate devices to find the error coefficients of the low-cost microelectromechanical system (MEMS) accelerometer. Besides, low-cost MEMS sensors highly depend on temperature because of their silicon property and the effect of temperature on error coefficients should also be considered for compensation. This paper aims to present a field calibration method in which the accelerometer is placed in different positions without any accurate equipment in a few minutes and its temperature is changed by a simple device like a hairdryer.

In this paper, a non-linear cost function is defined based on this rule that the magnitude of the acceleration measured by the accelerometer in static mode is equal to the gravity plus error factors. Also, the dependency of error coefficients of the accelerometer is presented as a second-order polynomial in this cost function. By minimizing the cost function, the accelerometer error coefficients include bias, scale factor and non-orthogonality and their temperature dependency are obtained simultaneously.

Simulation results in MATLAB and empirical results of a MPU6050 accelerometer verify the good performance of the proposed calibration method.

Finding a fast and simple field calibration method to calibrate a low-cost MEMS accelerometer and compensate for the temperature dependency without using accurate laboratory equipment can help a wide range of industries that use advanced and expensive sensors or use expensive laboratory equipment to calibrate their sensors, to decrease their costs.

The purpose of this paper is to investigate the friction coefficients of aramid and acrylic fibers on brake pads.

Fiber components used in the present pads are aramid and acrylic fibers, respectively, while keeping other components, such as binders, lubricants, abrasives, fillers the same. Disk FC25 and disk FC17 are used for rotor rubbing test to investigate the friction coefficients with brake pads. The pads are tested by 1/5 scale brake dynamometer, and test mode is modified JASO C406‐P1. The results are analyzed with the friction coefficient and the temperature, transfer film, roughness, and photomicrograph of worn surface on rotors.

The friction coefficient was mainly determined by the pad material rather than the rotor material, and pads made of aramid fiber had high‐friction coefficient, while pads made of acrylic fiber had low‐friction coefficient, especially under high temperature. Temperature change during braking process was directly related to the initial speed only, and was indifferent to materials or decelerations imposed. In the fade test, the reversal of friction coefficients between the aramid fiber and acrylic fiber pads is determined by the amount of remained amount of respective fiber above 520°C.

Effect of different fiber components, aramid and acrylic fibers, on friction characteristics of pad is sought. Reversal of friction coefficients is determined by the thermal stability of fibers used for pads.

A mathematical description of temperature-dependent boundary conditions is crucial in manifold model-based control or prototyping applications, where accurate thermal simulation results are required. Estimation of boundary condition coefficients for complex geometries in complicated or unknown environments is a challenging task and often does not fulfill given accuracy limits without multiple manual adaptions and experiments. This paper aims to describe an efficient method to identify thermal boundary conditions from measurement data using model order reduction.

An optimization problem is formulated to minimize temperature deviation over time between simulation data and available temperature sensors. Convection and radiation effects are expressed as a combined heat flux per surface, resulting in multiple temperature-dependent film coefficient functions. These functions are approximated by a polynomial function or splines, to generate identifiable parameters. A formulated reduced order system description preserves these parameters to perform an identification. Experiments are conducted with a test-bench to verify identification results with radiation, natural and forced convection.

The generated model can approximate a nonlinear transient finite element analysis (FEA) simulation with a maximum deviation of 0.3 K. For the simulation of a 500 min cyclic cooling and heating process, FEA takes a computation time of up to 13 h whereas the reduced model takes only 7-11 s, using time steps of 2 s. These low computation times allow for an identification, which is verified with an error below 3 K. When film coefficient estimation from literature is difficult due to complex geometries or turbulent air flows, identification is a promising approach to still achieve accurate results.

A well parametrized model can be further used for model-based control approaches or in observer structures. To the knowledge of the authors, no other methodology enables model-based identification of thermal parameters by physically preserving them through model order reduction and therefore derive it from a FEA description. This method can be applied to much more complex geometries and has been used in an industrial environment to increase product quality, due to accurate monitoring of cooling processes.

A numerical study is carried out to investigate the influence of multistage drying regimes on the drying kinematics of a porous material. In particular the effects of varying the conditions of the drying medium are studied. The drying model for the solid is developed based on the continuum approach. A series of simulations of the drying behaviour of a rectangular brick with varying temperature, heat transfer coefficient and relative humidity of the drying medium are undertaken. It is found that the total drying time is mainly dependent on the relative humidity of the drying medium. Also condensation is predicted on the surface of the brick, with the quantity of condensation being directly linked to the relative humidity and temperature of the drying medium. Overall it is concluded that multistage drying regimes are useful in reducing the overall drying time whilst avoiding detrimental shrinkage during the constant drying period.