Search results

There is growing evidence of a knowledge gap in the association of maintenance with production activities in bottling plants. Indeed, insights into how to jointly optimise these activities are not clear. In this paper, two optimisation models, Taguchi schemes and response surface methodology are proposed.

Borrowing from the “hard” total quality management elements in optimisation and prioritisation literature, two new models were developed based on factor, level and orthogonal array selection, signal-to-noise ratio, analysis of variance and optimal parametric settings as Taguchi–ABC and Taguchi–Pareto. An additional model of response surface methodology was created with analysis on regression, main effects, residual plots and surface plots.

The Taguchi S/N ratio table ranked planned maintenance as the highest. The Taguchi–Pareto shows the optimal parametric setting as A4B4C1 (28 h of production, 30.56 shifts and 37 h of planned maintenance). Taguchi ABC reveals that the planned maintenance and number of shifts will influence the outcome of production greatly. The surface regression table reveals that the production hours worked decrease at a value of planned maintenance with a decrease in the number of shifts.

This is the first time that joint optimisation for bottling plant will be approached using Taguchi–ABC and Taguchi–Pareto. It is also the first time that response surface will be applied to optimise a unique platform of the bottling process plant.

The purpose of this paper is to propose a simple methodology in solving multi‐response optimisation problems by employing Taguchi methods and a non‐parametric statistical technique.

There is a continuous interest in developing effective and statistically sound multi‐response optimisation methods such that they will provide a firm framework in global product and process improvement. A non‐parametric approach is proposed for the first time in a five‐step methodology that exploits Taguchi's fractional factorial designs and the concept of signal‐to‐noise ratio in data consolidation. The distinct feature of this method is the transformation of each response variable to a single rank variable. The subsequent incorporation of the squared ranks for each of the investigated responses issues a single master‐rank response suitably referred to conveniently as a “Super Rank” (SR) response, thus collapsing all dependent product characteristic information into a single non‐dimensional variable. This SR variable is handled by standard non‐parametric methods such as Wilcoxon's two‐sample, rank sum test or Mann‐Whitney's test eliminating at the same time multi‐distribution effects and small‐sample complications expected for this type of experimentation.

The proposed methodology is tested on already published data pertaining a design problem in the electronic assembly technology field. The case study requires six‐factor simultaneous optimisation of three response variables. A second example is analyzed by the proposed method focusing on the optimisation of a submerged arc‐welding process problem due to a group of five factors. The Mann‐Whitney's test contrasts the effects of factor settings one‐to‐one on the SR response in order to assign statistical significance to the optimal factor settings.

The application of this methodology is tested at the same time in a real three‐response optimisation case study where each response belongs to different optimisation category.

The methodology outlined in this work eliminates the need for sophisticated multi‐response data handling. In addition, small‐sample considerations and multi‐distribution effects that may be inherent do not restrict the applicability of the method presented herein by this type of experimentation.

This investigation provides a new angle to the published methods of multi‐response optimisation by supporting Taguchi's design of experiments methods through a multi‐ranking scheme that leads to non‐parametric factor resolution.

To provide a good insight into solving a multi‐response optimization problem using neuro‐fuzzy model and Taguchi method of experimental design.

Over the last few years in many manufacturing organizations, multiple response optimization problems were resolved using the past experience and engineering judgment, which leads to increase in uncertainty during the decision‐making process. In this paper, a four‐step procedure is proposed to resolve the parameter design problem involving multiple responses. This approach employs the advantage of both artificial intelligence tool (neuro‐fuzzy model) and Taguchi method of experimental design to tackle problems involving multiple responses optimization.

The proposed methodology is validated by revisiting a case study to optimize the three responses for a double‐sided surface mount technology of an electronic assembly. Multiple signal‐to‐noise ratios are mapped into a single performance statistic through neuro‐fuzzy based model, to identify the optimal level settings for each parameter. Analysis of variance is finally performed to identify parameters significant to the process.

The proposed model will be validated in future by conducting a real life case study, where multiple responses need to be optimized simultaneously.

It is believed that the proposed procedure in this study can resolve a complex parameter design problem with multiple responses. It can be applied to those areas where there are large data sets and a number of responses are to be optimized simultaneously. In addition, the proposed procedure is relatively simple and can be implemented easily by using ready‐made neural and statistical software like Neuro Work II professional and Minitab.

This study adds to the literature of multi‐optimization problem, where a combination of the neuro‐fuzzy model and Taguchi method is utilized hand‐in‐hand.

Friction stir welding (FSW) is considered an environmentally sound process compared to traditional fusion welding processes. It is a complex process in which various parameters influence weld strength. Therefore, it is essential to identify the best parameter settings for achieving the desired weld quality. This paper aims to investigate the multi-response optimization of process parameters of the FSWed 6061-T6 aluminum (Al) alloy.

The input process parameters related to FSW have been sorted out from a detailed literature survey. The properties of weldments such as yield strength, ultimate tensile strength, percentage elongation and microhardness have been used to evaluate weld quality. The process parameters have been optimized using the Taguchi-based grey relational analysis (GRA) methodology. Taguchi L16 orthogonal array has been considered to design the experiments. The effect of input parameters on output responses was also determined by the analysis of variance (ANOVA) method. Finally, to corroborate the results, a confirmatory experiment was carried out using the optimized parameters from the study.

The ANOVA result indicates that the tool rotation speed was the most significant parameter followed by tool pin profile and welding speed. From the confirmation test, it was observed that the optimum FSW process parameters predicted by the Taguchi method improved the grey relational grade by 13.52%. The experimental result also revealed that the Taguchi-based GRA method is feasible in finding solutions to multi-response optimization problems in the FSW process.

The present study is unique in the multi-response optimization of FSWed 6061-T6 Al alloy using the Taguchi and GRA methodology. The weld material having better mechanical properties is essential for the material industry.

Taguchi's technique is best suited to optimize a single performance characteristic yielding an optimal setting of process parameters. A single setting of process parameters may be optimal for one quality characteristics but the same setting may yield detrimental results for other quality features. Thus the purpose of this paper is to describe simultaneous optimization of multi‐characteristics.

The multi‐machining characteristics have been optimized simultaneously using Taguchi's parameter design approach and the utility concept. The paper used a single performance index, utility value, as a combined response indicator of several responses.

A simplified model based on Taguchi's approach and utility concept is used to determine the optimal settings of the process parameters for a multi‐characteristic product. The model is used to predict optimal settings of turning process parameters to yield the optimum quality characteristics of En24 steel turned parts using TiC coated carbide inserts. The optimal values obtained using the multi‐characteristic optimization model have been validated by confirmation experiments. The model can be extended to any number of quality characteristics provided proper utility scales for the characteristics are available from the realistic data.

The proposed methodology can be applied to those industrial situations where a number of responses are to be optimized simultaneously.

The paper discusses a case study on En24 steel turned parts using titanium carbide coated tungsten carbide inserts. The material, En24 steel, has wide applications in aerospace, machine tools, automobiles, etc. The proposed algorithm is easy to apply.

Quality improvement is understood by Juran to be the systematic pursuit of improvement opportunities in production processes. Several methodologies are proposed in literature for quality improvement projects. Three of these methodologies – Taguchi's methods, the Shainin system and the Six Sigma programme – are compared. The comparison is facilitated by a methodological framework for quality improvement. The methodological weaknesses and strong points of each strategy are highlighted. The analysis shows that the Shainin system focuses mainly on the identification of the root cause of problems. Both Taguchi's methods and the Six Sigma programme exploit statistical modelling techniques. The Six Sigma programme is the most complete strategy of the three.

The purpose of this paper is to identify major healthcare service quality (HSQ) dimensions, their most preferred service levels, and their effect on HSQ perceptions of patients using a Taguchi experiment.

This study adopted a sequential incidence technique to identify factors relevant in HSQ and examined the relative importance of different factor levels in the service journey using Taguchi experiment.

For HSQ, the optimum factor levels are online appointment booking facility with provision to review and modify appointments; a separate reception for booked patients; provision to meet the doctor of choice; prior detailing of procedures; doctor on call facility to the room of stay; electronic sharing of discharge summary, an online payment facility. Consultation phase followed by the stay and then procedures have maximum effect on S/N and mean responses of patients. The appointment stage has a maximum effect on standard deviations.

Theoretically, this study attempted to address the dearth of research on service settings using robust methodologies like Taguchi experiment, which is popular in the manufacturing sector. The study implies the need for patient-centric initiatives for better HSQ through periodic experiments that inform about the changing priorities of patients.

The trade-off between standardization and customization create challenges in healthcare. Practically, a classification of processes based on standardization vs customization potential is useful to revamp processes for HSQ.

This study applied the Taguchi approach to get insights in re-designing a patient-centric healthcare servicescapes.

The study has been aimed to search an appropriate process environment for simultaneous optimization of quality‐productivity favorably. Various surface roughness parameters (of the machined product) have been considered as product quality characteristics whereas material removal rate (MRR) has been treated as productivity measure for the said machining process.

In this study, three controllable process parameters, cutting speed, feed, and depth of cut, have been considered for optimizing material removal rate (MRR) of the process and multiple surface roughness features for the machined product, based on L₉ orthogonal array experimental design. To avoid assumptions, limitation, uncertainty and imprecision in application of existing multi‐response optimization techniques documented in literature, a fuzzy inference system (FIS) has been proposed to convert such a multi‐objective optimization problem into an equivalent single objective optimization situation by adapting FIS. A multi‐performance characteristic index (MPCI) has been defined based on the FIS output. MPCI has been optimized finally using Taguchi method.

The study demonstrates application feasibility of the proposed approach with satisfactory result of confirmatory test. The proposed procedure is simple, and effective in developing a robust, versatile and flexible mass production process.

In the proposed model it is not required to assign individual response weights; no need to check for response correlation. FIS can efficiently take care of these aspects into its internal hierarchy thereby overcoming various limitations/assumptions of existing optimization approaches.

With the increasing competition among the industries, they remain under pressure as how to select the best set of suppliers for the competitive edge. Often, it has been challenging to develop an effective set of suppliers due to varied and asymmetric mode of criteria. The purpose of this paper is to develop a responsive chain under original equipment manufacturer (OEM).

This study proposes a responsive chain under a two-echelon system (TES) of OEM, which needs to collaborate with a set of suppliers at each echelon through an integrated methodology of AHP and TOPSIS. According to the OEM’s criteria, demands and suppliers’ capacity vary with time, therefore they are not static for a longer period. Hence, supplier selection (SS) problem possesses dynamicity in real practice. For this, MILP is used for finding optimal order quantities based on the optimal ranking at each echelon in the multi-period scenario. Subsequently, sensitivity analysis (SA) is conducted through Taguchi method of parameter design (TMPD) to achieve an optimal ranking in the TES.

This study suggests optimal criteria’s weight, percentage contribution, and flexibility for the suppliers and manufacturers involving through maximum demand strategy at each echelon of OEM. It also provides robust group of suppliers and manufacturers in the TES through optimal ranking and simultaneously in the order allocations. Furthermore, it restricts the number of suppliers and manufactures at each echelon through proposed methodology to obtain the solution in a very short running time.

To validate this model, a real data set for the case of chain conveyor company is used. This adopted methodology can suggest the organization that how the approach should be implemented.

This paper aims to investigate the effect of titanium dioxide (TiO₂) nanoparticle coating on the visible reflectance and color appearance of dyed cotton fabrics.

A Taguchi experimental design model was used to minimize the number of samples and for accurate prediction of possible responses. The governing parameters affecting the color change of dyed fabrics through the coating process were selected as shade of cotton fabrics, depth of shade, concentration and size of TiO₂ nanoparticles and concentration of citric acid. The Taguchi model suggests the L18 orthogonal array. In the meantime, the lower response category was selected to determine the optimum conditions. According to obtained results, coating with TiO₂ nanoparticles results in color change (ΔEab*) of all dyed cotton fabrics.

The obtained results indicate that the TiO₂-coated fabrics had higher reflectance compared to raw fabrics. Furthermore, it was found that the TiO₂ pigmented coating increases the brightness of samples and simultaneously decreases their chroma. On the other hand, analysis of variance reveals that the concentration of TiO₂ nanoparticles together with shade of fabrics has the most significant impact on the color change of dyed fabrics through coating process. Dye concentration and size of TiO₂ particles also, to the same extent, had influence over the color change. However, the effect of the concentration of citric acid on the color change was insignificant.

This research investigates the effect of TiO₂ nanoparticles on the optical property of colored fabric by using a Taguchi experimental design model to minimize the number of samples.