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Article
Publication date: 1 June 1991

Meng‐Koon Chua and Douglas C. Montgomery

Three functions are identified and integrated into one unique control scheme for multivariate quality control. The control scheme will identify any out‐of‐control samples, select…

Abstract

Three functions are identified and integrated into one unique control scheme for multivariate quality control. The control scheme will identify any out‐of‐control samples, select the subset of variables that are out of control, and diagnose the out‐of‐control variables. New control variable selection algorithm and diagnosis methods are proposed and a framework for the control scheme is developed based on simulation results.

Details

International Journal of Quality & Reliability Management, vol. 8 no. 6
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 29 April 2014

S.T.A. Niaki and Majid Khedmati

The purpose of this paper is to propose two control charts to monitor multi-attribute processes and then a maximum likelihood estimator for the change point of the parameter…

Abstract

Purpose

The purpose of this paper is to propose two control charts to monitor multi-attribute processes and then a maximum likelihood estimator for the change point of the parameter vector (process fraction non-conforming) of multivariate binomial processes.

Design/methodology/approach

The performance of the proposed estimator is evaluated for both control charts using some simulation experiments. At the end, the applicability of the proposed method is illustrated using a real case.

Findings

The proposed estimator provides accurate and useful estimation of the change point for almost all of the shift magnitudes, regardless of the process dimension. Moreover, based on the results obtained the estimator is robust with regard to different correlation values.

Originality/value

To the best of authors’ knowledge, there are no work available in the literature to estimate the change-point of multivariate binomial processes.

Article
Publication date: 2 November 2020

Sandra García-Bustos, Joseph León and María Nela Pastuizaca

This research proposes a multivariate control chart, whose parameters are optimized using genetic algorithms (GA) in order to accelerate the detection of a change in the vector of…

Abstract

Purpose

This research proposes a multivariate control chart, whose parameters are optimized using genetic algorithms (GA) in order to accelerate the detection of a change in the vector of means.

Design/methodology/approach

This chart is based on a variation of the Hotelling T2 chart using a sampling scheme called generalized multiple dependent state sampling. For the analysis of performances of this chart, the out-of-control average run length (ARL) values were used for different scenarios. In this comparison, it was considered the classic Hotelling T2 chart and the T2 chart using the scheme called multiple dependent state sampling.

Findings

It was observed that the new chart with its optimized parameters is more efficient to detect an out-of-control process. Additionally, a sensitivity analysis was performed, and it was concluded that the best yields are obtained when the change to be considered in the optimization is small. An application in the resolution of a real problem is given.

Originality/value

In this research, a multivariate control chart is proposed based on the Hotelling T2 statistic but adding a sampling scheme. This makes this control chart more efficient than the classic T2 chart because the new chart not only uses the current information of the T2 statistic but also conditions the decision to consider a process as “in- control” on the statistic's previous information. The practitioner can obtain the optimal parameters of this new chart through a friendly program developed by the authors.

Details

International Journal of Quality & Reliability Management, vol. 38 no. 6
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 3 August 2015

Anupam Das, S. C. Mondal, J. J. Thakkar and J. Maiti

The purpose of this paper is to build a monitoring scheme in order to detect and subsequently eliminate abnormal behavior of the concerned casting process so as to produce worm…

Abstract

Purpose

The purpose of this paper is to build a monitoring scheme in order to detect and subsequently eliminate abnormal behavior of the concerned casting process so as to produce worm wheels with good quality characteristics.

Design/methodology/approach

In this a study, a process monitoring strategy has been devised for a centrifugal casting process using data-based multivariate statistical technique, namely, partial least squares regression (PLSR).

Findings

Based on a case study, the PLSR model constructed for this study seems to mimic the actual process quite well which is evident from the various performance criteria (predicted and analysis of variance results).

Practical implications

The practical implication of the study involves development of a software application with a back-end database which would be interfaced with a computer program based on PLSR algorithm for estimation of model parameters and the control limit for the monitoring chart. It would help in easy and real-time detection of faults.

Originality/value

This study concerns the application of a PLSR-based monitoring strategy to a centrifugal casting process engaged in the production of worm wheel.

Details

International Journal of Quality & Reliability Management, vol. 32 no. 7
Type: Research Article
ISSN: 0265-671X

Keywords

Book part
Publication date: 26 October 2017

Matthew Lindsey and Robert Pavur

Control charts are designed to be effective in detecting a shift in the distribution of a process. Typically, these charts assume that the data for these processes follow an…

Abstract

Control charts are designed to be effective in detecting a shift in the distribution of a process. Typically, these charts assume that the data for these processes follow an approximately normal distribution or some known distribution. However, if a data-generating process has a large proportion of zeros, that is, the data is intermittent, then traditional control charts may not adequately monitor these processes. The purpose of this study is to examine proposed control chart methods designed for monitoring a process with intermittent data to determine if they have a sufficiently small percentage of false out-of-control signals. Forecasting techniques for slow-moving/intermittent product demand have been extensively explored as intermittent data is common to operational management applications (Syntetos & Boylan, 2001, 2005, 2011; Willemain, Smart, & Schwarz, 2004). Extensions and modifications of traditional forecasting models have been proposed to model intermittent or slow-moving demand, including the associated trends, correlated demand, seasonality and other characteristics (Altay, Litteral, & Rudisill, 2012). Croston’s (1972) method and its adaptations have been among the principal procedures used in these applications. This paper proposes adapting Croston’s methodology to design control charts, similar to Exponentially Weighted Moving Average (EWMA) control charts, to be effective in monitoring processes with intermittent data. A simulation study is conducted to assess the performance of these proposed control charts by evaluating their Average Run Lengths (ARLs), or equivalently, their percent of false positive signals.

Details

Advances in Business and Management Forecasting
Type: Book
ISBN: 978-1-78743-069-3

Keywords

Article
Publication date: 4 October 2011

Florbela Correia, Rui Nêveda and Pedro Oliveira

This article seeks to explain how to monitor the chronic obstructive disease patient and control any complications so that timely treatment can be applied.

Abstract

Purpose

This article seeks to explain how to monitor the chronic obstructive disease patient and control any complications so that timely treatment can be applied.

Design/methodology/approach

Control charts and statistical process control (SPC) theory were used on chronic respiratory patient follow‐up and control. Controlling several variables simultaneously, using univariate charts, can be misleading, more so when there are correlated variables, so multivariate and univariate control charts were studied.

Findings

One‐sided control charts are preferable when the aim is to detect changes in the mean solely in one direction. Thus, one‐sided, univariate and multivariate charts were built, which identified previously undetected out‐of‐control events.

Research limitations/implications

The study's main limitation is its retrospective nature. However, following‐up individual patients can highlight medical therapy effects.

Practical implications

The article concludes that control charts, in particular one‐sided ones, are a valuable tool for monitoring chronic respiratory patients, thus contributing to medical decision making.

Originality/value

The article highlights control chart application to chronic respiratory patient follow‐up, permitting a global view of patient evolution over time.

Details

International Journal of Health Care Quality Assurance, vol. 24 no. 8
Type: Research Article
ISSN: 0952-6862

Keywords

Article
Publication date: 26 July 2021

Imane Mjimer, ES-Saadia Aoula and EL Hassan Achouyab

This study aims to monitor the overall equipment effectiveness (OEE) indicator that is one of the best indicators used to monitor the performance of the company by the…

Abstract

Purpose

This study aims to monitor the overall equipment effectiveness (OEE) indicator that is one of the best indicators used to monitor the performance of the company by the multivariate control chart.

Design/methodology/approach

To improve continually the performance of a company, many research studies tend to apply Lean six sigma approach. It is one of the best ways used to reduce the variability in the process by using the univariate control chart to know the trend of the variable and make the action before process deviation. Nevertheless, and when the need is to monitor two or more correlated characteristics simultaneously, the univariate control chart will be unable to do it, and the multivariate control chart will be the best way to successfully monitor the correlated characteristics.

Findings

For this study, the authors have applied the multivariate control chart to control the OEE performance rate which is composed by the quality rate, performance rate and availability rate, and the relative work from which the authors have adopted the same methodology (Hadian and Rahimifard, 2019) was done for project monitoring, which is done by following different indicators such as cost, and time; the results of this work shows that by applying this tool, all project staff can meet the project timing with the cost already defined at the beginning of the project. The idea of monitoring the OEE rate comes because the OEE contains the three correlated indicators, we can’t do the monitoring of the OEE just by following one of the three because data change and if today we have the performance and quality rate are stable, and the availability is not, tomorrow we can another indicator impacted and, in this case, the univariate control chart can’t response to our demand. That’s why we have choose the multivariate control chart to prevent the trend of OEE performance rate. Otherwise, and according to production planning work, they try to prevent the downtime by switching to other references, but after applying the OEE monitoring using the multivariate control chart, the company can do the monitoring of his ability to deliver the good product at time to meet customer demand.

Research limitations/implications

The application was done per day, it will be good to apply it per shift in order to have the ability to take the fast reaction in case of process deviation. The other perspective point we can have is to supervise the process according to the control limits found and see if the process still under control after the implementation of the Multivariate control chart at the OEE Rate and if we still be able to meet customer demand in terms of Quantity and Quality of the product by preventing the process deviation using multivariate control chart.

Practical implications

The implication of this work is to provide to the managers the trend of the performance of the workshop by measuring the OEE rate and by following if the process still under control limits, if not the reaction plan shall be established before the process become out of control.

Originality/value

The OEE indicator is one of the effective indicators used to monitor the ability of the company to produce good final product, and the monitoring of this indicator will give the company a visibility of the trend of performance. For this reason, the authors have applied the multivariate control chart to supervise the company performance. This indicator is composed by three different rates: quality, performance and availability rate, and because this tree rates are correlated, the authors have tried to search the best tool which will give them the possibility to monitor the OEE rate. After literature review, the authors found that many works have used the multivariate control chart, especially in the field of project: to monitor the time and cost simultaneously. After that, the authors have applied the same approach to monitor the OEE rate which has the same objective : to monitor the quality, performance and availability rate in the same time.

Details

International Journal of Lean Six Sigma, vol. 13 no. 4
Type: Research Article
ISSN: 2040-4166

Keywords

Article
Publication date: 10 April 2019

Boby John and Vaibhav Agarwal

The purpose of this paper is to demonstrate the application of the control chart procedure to monitor the characteristics whose profile over time resembles a set of connected line…

Abstract

Purpose

The purpose of this paper is to demonstrate the application of the control chart procedure to monitor the characteristics whose profile over time resembles a set of connected line segments.

Design/methodology/approach

Fit a regression spline model by taking the subgroup average of the characteristic as response variable and time as the explanatory variable. Then monitor the response variable using the regression spline control chart with the fitted model as center line and upper and lower control limits at three standard deviation units of the response variable above and below the center line.

Findings

The proposed chart is successfully deployed to monitor the daily response time profile of a client server of an application support process. The chart ensured the stability of the process as well as detected the assignable cause leading to the slowing down of the server performance.

Practical implications

The methodology can be used to monitor any characteristics whose performance profile over time resembles a set of connected line segments. Some of the examples are the consumption profile of utility providers like power distribution companies, usage profiles of telecom networks, loading profile of airline check-in process, e-commerce websites, etc.

Originality/value

To the best of the author’s knowledge, construction of control charts using regression spline is new. The usage of the control chart to monitor the performance characteristics which exhibits a nonlinear profile over time is also rare.

Article
Publication date: 13 February 2019

Mohammad Hosein Nadreri, Mohamad Bameni Moghadam and Asghar Seif

The purpose of this paper is to develop an economic statistical design based on the concepts of adjusted average time to signal (AATS) and ANF for X…

Abstract

Purpose

The purpose of this paper is to develop an economic statistical design based on the concepts of adjusted average time to signal (AATS) and ANF for X ¯ control chart under a Weibull shock model with multiple assignable causes.

Design/methodology/approach

The design used in this study is based on a multiple assignable causes cost model. The new proposed cost model is compared with the same cost and time parameters and optimal design parameters under uniform and non-uniform sampling schemes.

Findings

Numerical results indicate that the cost model with non-uniform sampling cost has a lower cost than that with uniform sampling. By using sensitivity analysis, the effect of changing fixed and variable parameters of time, cost and Weibull distribution parameters on the optimum values of design parameters and loss cost is examined and discussed.

Practical implications

This research adds to the body of knowledge relating to the quality control of process monitoring systems. This paper may be of particular interest to practitioners of quality systems in factories where multiple assignable causes affect the production process.

Originality/value

The cost functions for uniform and non-uniform sampling schemes are presented based on multiple assignable causes with AATS and ANF concepts for the first time.

Details

International Journal of Quality & Reliability Management, vol. 36 no. 4
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 October 2018

Aitin Saadatmeli, Mohamad Bameni Moghadam, Asghar Seif and Alireza Faraz

The purpose of this paper is to develop a cost model by the variable sampling interval and optimization of the average cost per unit of time. The paper considers an…

Abstract

Purpose

The purpose of this paper is to develop a cost model by the variable sampling interval and optimization of the average cost per unit of time. The paper considers an economic–statistical design of the X̅ control charts under the Burr shock model and multiple assignable causes were considered and compared with three types of prior distribution for the mean shift parameter.

Design/methodology/approach

The design of the modified X̅ chart is based on the two new concepts of adjusted average time to signal and average number of false alarms for X̅ control chart under Burr XII shock model with multiple assignable causes.

Findings

The cost model was examined through a numerical example, with the same cost and time parameters, so the optimal of design parameters were obtained under uniform and non-uniform sampling schemes. Furthermore, a sensitivity analysis was conducted in a way that the variability of loss cost and design parameters was evaluated supporting the changes of cost, time and Burr XII distribution parameters.

Research limitations/implications

The economic–statistical model scheme of X̅ chart was developed for the Burr XII distributed with multiple assignable causes. The correlated data are among the assumptions to be examined. Moreover, the optimal schemes for the economic-statistic chart can be expanded for correlated observation and continuous process.

Practical implications

The economic–statistical design of control charts depends on the process shock model distribution and due to difficulties from both theoretical and practical aspects; one of the proper alternatives may be the Burr XII distribution which is quite flexible. Yet, in Burr distribution context, only one assignable cause model was considered where more realistic approach may be to consider multiple assignable causes.

Originality/value

This study presents an advanced theoretical model for cost model that improved the shock model that presented in the literature. The study obviously indicates important evidence to justify the implementation of cost models in a real-life industry.

Details

International Journal of Quality & Reliability Management, vol. 35 no. 9
Type: Research Article
ISSN: 0265-671X

Keywords

1 – 10 of 291