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An orthogonal array technique is used in the present work to investigate, numerically, the effects of the swirler and the primary jets on the characteristics of the recirculation zone of a can‐type gas turbine combustor. The computer code used for this purpose is first validated with the available experimental data. The effects of change in the percentage flow rate through the swirler, the swirl number, the hub diameter of the swirler and the diameter of the primary injection holes (which influences the velocity of the jets) are estimated first. It is found that the flow rate through the swirler and the size of the primary injection hole have much more influence on the characteristics of the recirculation zone than the swirl number and the hub diameter of the swirler. But the earlier studies show that for a given flow rate through the swirler, the swirl number and swirler geometry have considerable influence on the characteristics of the recirculation zone in the absence of primary jets. Therefore it is inferred that there may be a critical point, based on the ratio of flow rate through the swirler to that of primary holes, beyond which the effects of swirl number and the swirler geometry dominate the effect of primary jets in determining the characteristics of the recirculation zone. This critical point is determined by gradually reducing the flow through the primary holes. It is found that, initially, the recirculation ratio (ratio of the mass of fluid recirculated to that sum of the mass flow rate through the swirler and through that of primary hole) reduces because of weakening of the primary jets but after the critical point it increases because of the swirler effect taking over the role of providing the recirculation. It is also observerd that the length of the recirculation zone increases as the strength of the primary jets reduces.

One current trend in burner technology is to obtain high efficiency while keeping low levels of NOx emissions. A swirling flow in combustion ensures a fixed position of a compact flame. Therefore, it is necessary to design efficient swirlers. Flow patterns are simulated for the different swirl devices proposed in this work. Two axial-swirlers are studied: one based on curve-vanes consisting of a straight line with an arc of a circle as the trailing edge and the other is the common flat-vanes. The purpose of this paper is to assess the accuracy of different swirl generators using a well-known benchmark test case.

This work deals with modelling the swirler using two approaches: the general purpose Computational fluid dynamics (CFD) solver Ansys-Fluent® and the suite of libraries OpenFOAM® to solve the Reynolds Averaged Navier Stokes equations, showing there is a slight deviation between both approaches. Their performance involves analyzing not only the Swirl number but also the size of the recirculation zones in the test chamber. A subsequent process on the flow patterns was carried out to establish the intensity of segregation which provides insight into the quality of mixing.

CFD models are feasible tools to predict flow features. It was found that numerical results tend to reduce the inner recirculation zone (IRZ) radial size. Further, an increase of the swirl number involves larger IRZ and a smaller outer recirculation zone (ORZ). The curved swirler displays a better axi-symmetric behaviour than flat vanes. There is weak influence of the chord vanes on the swirl number. The number of vanes is a compromise of head loses and guidance of the flow.

The paper offers two different approaches to solve turbulent swirling flows. One based in a general contrasted commercial tool and other using open source code. Both models show similar performance. An innovative set up for an axial swirler different from the conventional flat vanes was proposed.

This paper aims to get an in-depth understanding of the fuel spray characteristics to further improve the emission performance of a lean premixed prevaporized (LPP) combustor with staged lean combustion.

In this paper, the fuel spray characteristics in the LPP combustor are experimentally studied by using particle image velocimetry (PIV), and raw data are processed by image-processing technologies for different inlet conditions. The effects of the fuel allocation and pilot atomizer position on fuel spray characteristics are investigated.

Experiment results show that when only the pilot atomizer is operated, the fuel spray characteristics is worsened by increasing fuel flow rate. The fuel spray fields generated by the pilot atomizer are better at the throat than that at the pilot swirler outlet; when the pilot atomizer and primary injector are operated at the same time with the same inlet fuel air ratio, the spray characteristics are improved by increasing the primary fuel flow rate and decreasing the pilot fuel flow rate. Meanwhile, fuel spray fields generated by the pilot atomizer are better at the throat than that at the pilot swirler outlet.

The present results are useful for further development of the LPP combustor.

An LPP combustor with staged lean combustion technology was proposed; to obtain fuel spray characteristics, image-processing program was compiled; the fuel spray characteristics in the LPP combustor were investigated, especially the effects of the fuel allocation and pilot atomizer position.

A solution algorithm for the numerical calculation of isothermal fluid flow inside gas turbine combustors is presented. The finite‐volume method together with curvilinear non‐orthogonal coordinates and a non‐staggered grid arrangement is employed. Cartesian velocity components are chosen as dependent variables in the momentum equations. The turbulent flow inside the combustor is modelled by the k—ε turbulence model. The grid is generated by solving elliptic equations. This solution algorithm, which can be used on both can‐type and annular combustors, is tested on a water model can‐type combustor because of the availability of geometrical and experimental data for comparison.

This study aims to methodologically investigate heat transfer effects on reacting flow inside a liquid-fueled, swirl-stabilized burner. Furthermore, particular attention is paid to turbulence modeling and the results of Reynolds-averaged Navier–Stokes and large eddy simulation approaches are compared in terms of velocity field and flame temperature.

Simulations consist liquid fuel distribution using Eulerian–Lagrangian approach. Flamelet-Generated Manifold combustion model, which is a mixture fraction-progress variable formulation, is used to obtain reacting flow field. Discrete ordinates method is also added for modeling radiation heat transfer effect inside the burner. As a parametric study, different thermal boundary conditions namely: adiabatic wall, constant temperature and heat transfer coefficient are applied. Because of the fact that the burner is designed for operating with different materials, the effects of burner material on heat transfer and combustion processes are investigated. Additionally, material temperatures have been calculated using 1 D method. Finally, soot particles, which are source of luminous radiation in gas turbine combustors, are calculated using Moss-Brookes model.

The results show that the flow behavior is obviously different in recirculation region for both turbulence modeling approach, and this difference causes change on flame temperature distribution, particularly in the outer recirculation zone and region close to swirler. In thermal assessment of the burner, it is predicted that material of the burner walls and the applied thermal boundary conditions have significant influence on flame temperature, wall temperature and flow field. The radiation heat transfer also makes a strong impact on combustion inside the burner; however, luminous radiation arising from soot particles is negligible for the current case.

These types of burners are widely used in research of gas turbine combustion, and it can be seen that the heat transfer effects are generally neglected or oversimplified in the literature. This parametric study provides a basic understanding and methodology of the heat transfer effects on combustion to the researchers.

The lean blowout (LBO) limit of the combustor is one of the important performance parameters for any gas turbine combustor design. This study aims to predict the LBO limits of an in-house designed swirl stabilized 3kW can-type micro gas turbine combustor.

The experimental prediction of LBO limits was performed on 3kW swirl stabilized combustor fueled with methane for the combustor inlet velocity ranging from 1.70 m/s to 6.80 m/s. The numerical prediction of LBO limits of combustor was performed on two-dimensional axisymmetric model. The blowout limits of combustor were predicted through calculated average exit gas temperature (AEGT) method and compared with experimental predictions.

The results show that the predicted LBO equivalence ratio decreases gradually with an increase in combustor inlet velocity.

This LBO limits predictions will use to fix the operating boundary conditions of 3kW can-type micro gas turbine combustor. This methodology will be used in design stage as well as in the testing stage of the combustor.

This is a first effort to predict the LBO limits on micro gas turbine combustor through AEGT method. The maximum uncertainty in LBO limit prediction with AEGT is 6 % in comparison with experimental results.

For higher swirling flows (swirl > 0.5), flow confinement significantly impacts fluid flow, flame stability, flame length and heat transfer, especially when the confinement ratio is less than 9. Past numerical studies on helical axial swirler type systems are limited to non-reacting or reacting flows type Reynolds averaged Navier Stokes closure models, mostly are non-parametric studies. Effects of parametric studies like swirl angle and confinement on the unsteady flow field, either numerical or experimental, are very minimal. The purpose of this paper is to document modeling practices for a large eddy simulation (LES) type grid, predict the confinement effects of a single swirler lean direct injection (LDI) system and validate with literature data.

The first part of the paper discusses the approach followed for numerical modelling of LES with the minimum number of cells required across critical sections to capture the spectrum of turbulent energy with good accuracy. The numerical model includes all flow developing sections of the LDI swirler, right from the axial setting chamber to the exit of the flame tube, and its length is effectively modelled to match the experimental data. The computational model predicts unsteady features like vortex breakdown bubble, represented by a strong recirculation zone anchored downstream of the fuel nozzle. It is interesting to note that the LES is effective in predicting the secondary recirculation zones in the divergent section as well as at the corners of the tube wall.

The predictions of a single helical axial swirler with a vane tip angle of 60°, with a duct size of 2 × 2 square inches, are compared with the experimental data at several axial locations as well as with centerline data. Both mean and unsteady turbulent quantities obtained through the numerical simulations are validated with the experimental data (Cai et al., 2005). The methodology is extended to the confinements effect on mean flow characteristics. The time scale and length scale are useful parameters to get the desired results. The results show that with an increase in the confinement ratio, the recirculation length increases proportionally. A sample of three cases has been documented in this paper.

The novelty of the paper is the modelling practices (grid/unsteady models) for a parametric study of LDI are established, and the mean confinement effects are validated with experimental data. The spectrum of turbulent energies is well captured by LES, and trends are aligned with experimental data. The methodology can be extended to reacting flows also to study the effect of swirl angle, fuel injection on aerodynamics, droplet characteristics and emissions.

This paper aims to predict the effect of combustor inlet area ratio (CIAR) on the lean blowout limit (LBO) of a swirl stabilized can-type micro gas turbine combustor having a thermal capacity of 3 kW.

The blowout limits of the combustor were predicted predominantly from numerical simulations by using the average exit gas temperature (AEGT) method. In this method, the blowout limit is determined from characteristics of the average exit gas temperature of the combustion products for varying equivalence. The CIAR value considered in this study ranges from 0.2 to 0.4 and combustor inlet velocities range from 1.70 to 6.80 m/s.

The LBO equivalence ratio decreases gradually with an increase in inlet velocity. On the other hand, the LBO equivalence ratio decreases significantly especially at low inlet velocities with a decrease in CIAR. These results were backed by experimental results for a case of CIAR equal to 0.2.

Gas turbine combustors are vulnerable to operate on lean equivalence ratios at cruise flight to avoid high thermal stresses. A flame blowout is the main issue faced in lean operations. Based on literature and studies, the combustor lean blowout performance significantly depends on the primary zone mass flow rate. By incorporating variable area snout in the combustor will alter the primary zone mass flow rates by which the combustor will experience extended lean blowout limit characteristics.

This is a first effort to predict the lean blowout performance on the variation of combustor inlet area ratio on gas turbine combustor. This would help to extend the flame stability region for the gas turbine combustor.

The purpose of this paper is to formulate a structured approach to design an annular diffusion flame combustion chamber for use in the development of a 1,400 kW range aero turbo shaft engine. The purpose is extended to perform numerical combustion modeling by solving transient Favre Averaged Navier Stokes equations using realizable two equation k-e turbulence model and Discrete Ordinate radiation model. The presumed shape β-Probability Density Function (β-PDF) is used for turbulence chemistry interaction. The experiments are conducted on the real engine to validate the combustion chamber performance.

The combustor geometry is designed using the reference area method and semi-empirical correlations. The three dimensional combustor model is made using a commercial software. The numerical modeling of the combustion process is performed by following Eulerian approach. The functional testing of combustor was conducted to evaluate the performance.

The results obtained by the numerical modeling provide a detailed understanding of the combustor internal flow dynamics. The transient flame structures and streamline plots are presented. The velocity profiles obtained at different locations along the combustor by numerical modeling mostly go in-line with the previously published research works. The combustor exit temperature obtained by numerical modeling and experiment are found to be within the acceptable limit. These results form the basis of understanding the design procedure and opens-up avenues for further developments.

Internal flow and combustion dynamics obtained from numerical simulation are not experimented owing to non-availability of adequate research facilities.

This study contributes toward the understanding of basic procedures and firsthand experience in the design aspects of combustors for aero-engine applications. This work also highlights one of the efficient, faster and economical aero gas turbine annular diffusion flame combustion chamber design and development.

The main novelty in this work is the incorporation of scoops in the dilution zone of the numerical model of combustion chamber to augment the effectiveness of cooling of combustion products to obtain the desired combustor exit temperature. The use of polyhedral cells for computational domain discretization in combustion modeling for aero engine application helps in achieving faster convergence and reliable predictions. The methodology and procedures presented in this work provide a basic understanding of the design aspects to the beginners working in the gas turbine combustors particularly meant for turbo shaft engines applications.

IT is well known that war gives a great impetus to development in many fields, not least of which is that of aircraft propulsion. Such was the case in World War II, when great strides were made, but it is interesting to note that the pace has hardly slackened in the years following its conclusion. This is perhaps because of the ‘cold’ war which took its place, or perhaps because the introduction of jet propulsion has stimulated thought and action in realms beyond the dreams of the piston engine era. Whatever the cause, the results are apparent and this is a suitable moment to look back and measure the progress of the past seven or eight years.