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Article
Publication date: 5 September 2016

Xiufeng Zhang, Huiqun Fu, Xitai Wang, Guanglin Li, Rong Yang and Ying Liu

This paper aims to find a new method that could be applied to the high and mid-grade prosthesis knee joint.

Abstract

Purpose

This paper aims to find a new method that could be applied to the high and mid-grade prosthesis knee joint.

Design/methodology/approach

Based on analysis, calculation, modeling, simulation and experimental study of the motion law of knee joint, this paper not only determines the structure and parameters of the knee joint and calculates the instantaneous center but also analyzes the stance stability and completes the optimization. With the help of experimental tests (fatigue test and gait curve test), the quality and performance of the designed knee joint is verified.

Findings

The experimental results show that the gait curve of the designed knee joint is much closer to health people. The designed prosthesis knee joint, with adjustable swing speed and gait curve which are close to health limb, has a better performance when compared to the ordinary knee joint with four-bar linkage structure.

Originality/value

This paper developed a prosthesis knee joint based on a novel design method that could be applied to the “high and mid” grade prosthesis knee joint and verified its function on an amputee performed the lower amputation, which could provide theoretical support for researches and designs related to prosthesis knee joint in future.

Details

Assembly Automation, vol. 36 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 30 January 2020

Shugong Wei

In this paper, an experimental apparatus was designed and subsequent theoretical analysis and simulations were conducted on the effectiveness and advantages of a novel laser beam…

Abstract

Purpose

In this paper, an experimental apparatus was designed and subsequent theoretical analysis and simulations were conducted on the effectiveness and advantages of a novel laser beam scan localization (BLS) system.

Design/methodology/approach

The system used a moving location assistant (LA) with a laser beam, through which the deployed area was scanned. The laser beam sent identity documents (IDs) to unknown nodes to obtain the sensor locations.

Findings

The results showed that the system yielded significant benefits compared with other localization methods, and a high localization accuracy could be achieved without the aid of expensive hardware on the sensor nodes. Furthermore, four positioning mode features in this localization system were realized and compared.

Originality/value

In this paper, an experimental apparatus was designed and subsequent theoretical analysis and simulations were conducted on the effectiveness and advantages of a novel laser BLS system. The system used a moving LA with a laser beam, through which the deployed area was scanned. The laser beam sent IDs to unknown nodes to obtain the sensor locations.

Details

Sensor Review, vol. 40 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 19 January 2015

Luo Yu, Jiao Xiangdong, Zhou Canfeng, Chen Jiaqing and Han Suxin

The aim of this study was to develop a new generation of automatic systems based on cutting-edge design and practical welding physics to minimize downtime caused by defects and…

Abstract

Purpose

The aim of this study was to develop a new generation of automatic systems based on cutting-edge design and practical welding physics to minimize downtime caused by defects and machine faults on the barges. Automatic welding has been used frequently on offshore pipeline projects.

Design/methodology/approach

An automated welding robot system for sub-sea pipeline installation was constructed. The system utilized the double-car double-torch welding, which is light-weight and compact, suited for offshore applications. Several state-of-the-art technologies were integrated into the control system design, including a heterogeneous network based on EtherCAT technology, network communications based on CANopen, motor synchronization, all-position welding, etc. In addition, the utilization of the CAN bus reduced the number of cable lines and increased the extensibility of the proposed welding robot system. An internal clamp with copper shoes assured a nice root weld and narrow bevel design and the welding efficiency was improved accordingly.

Findings

The trial was carried out to verify the rationality and effectiveness of the proposed automated system. The deposition rate of the backing welding could reach 17.78 kg/h; the average time for each welding was 340 s. This system was unique in that it features a dual-torch welding head that allowed for the deposition of one run with twice as much material as a single torch head. The experiment showed that the double-vehicle double-torch mode can greatly improve the welding efficiency of pipeline installation during the welding process.

Research limitations/implications

The automated welding robot system will be applied to offshore pipeline projects.

Originality/value

This robot is the first submarine pipeline installation welding robot to use a heterogeneous network based on EtherCAT technology. Various aspects of the submarine pipeline installation welding robot’s design and performance were discussed, including mechanical body design, control system design and welding process specification.

Details

Industrial Robot: An International Journal, vol. 42 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 21 January 2022

Xuelong Li, Lei Jiang, Xinxin Liu, Ruina Dang, Fusheng Liu, Wang Wei, Tong Zhang and Guoshun Wang

The purpose of this paper is to introduce the modeling and implementation of a novel multimode amphibious robot, which is used for patrol and beach garbage cleaning in the…

Abstract

Purpose

The purpose of this paper is to introduce the modeling and implementation of a novel multimode amphibious robot, which is used for patrol and beach garbage cleaning in the land–water transition zone.

Design/methodology/approach

Starting from the design idea of multimode motion, the robot innovatively integrates the guiding fin and wheel together, is driven by the same motor and can achieve multimodal motion such as land, water surface and underwater with only six actuated degrees of freedom. The robot dispenses with the transmission mechanism by directly connecting the servo motor with a reducer to the actuator, so it has the characteristics of simplifying the structure and reducing the quality. And to the best of the authors' knowledge, the design of the robot can be considered the minimal configuration of amphibious robots with the same locomotion capabilities.

Findings

Based on the classical assumptions of underwater dynamics analysis, this paper uses basic airfoil theory to analyze the dynamics of the robot’s horizontal and vertical motions and establishes its simplified dynamics model. Also, the underwater motion of the robot is simulated, and the results are in good agreement with the existing research results. Finally, to verify the feasibility of the robot, a prototype is implemented and fully evaluated by experiments. Experimental results show that the robot can reach the maximum speed of 2.5 m/s and 0.3 m/s on land and underwater, respectively, proving the effectiveness of the robot.

Originality/value

The robot has higher work efficiency with the powerful multimode motion, and its simplified structure makes it more stable while costing less.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 17 July 2019

Miaolei He, Changji Ren, Jilin He, Kang Wu, Yuming Zhao, Zhijie Wang and Can Wu

Excellent obstacle surmounting performance is essential for the robotic vehicles in uneven terrain. However, existing robotic vehicles depend on complex mechanisms or control…

Abstract

Purpose

Excellent obstacle surmounting performance is essential for the robotic vehicles in uneven terrain. However, existing robotic vehicles depend on complex mechanisms or control algorithms to surmount an obstacle. Therefore, this paper aims to propose a new simple configuration of an all-terrain robotic vehicle with eight wheels including four-swing arms.

Design/methodology/approach

This vehicle is driven by distributed hydraulic motors which provide high mobility. It possesses the ability to change the posture by means of cooperation of the four-swing arms. This ensures that the vehicle can adapt to complex terrain. In this paper, the bionic mechanism, control design and steering method of the vehicle are introduced. Then, the kinematic model of the center of gravity is studied. Afterward, the obstacle surmounting performance based on a static model is analyzed. Finally, the simulation based on ADAMS and the prototype experiment is carried out.

Findings

The experiment results demonstrate that the robotic vehicle can surmount an obstacle 2.29 times the height of the wheel radius, which verifies the feasibility of this new configuration. Therefore, this vehicle has excellent uneven terrain adaptability.

Originality/value

This paper proposes a new configuration of an all-terrain robotic vehicle with four-swing arms. With simple mechanism and control algorithms, the vehicle has a high efficiency of surmounting an obstacle. It can surmount a vertical obstacle 2.29 times the height of the wheel radius.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 February 2022

Jiaqi Zhang, Ming Cong, Dong Liu, Yu Du and Hongjiang Ma

This paper aims to get rid of the traditional basic principle of using the motor as the variable stiffness drive source, simplify the structure of the exoskeleton and reduce the…

Abstract

Purpose

This paper aims to get rid of the traditional basic principle of using the motor as the variable stiffness drive source, simplify the structure of the exoskeleton and reduce the quality of the exoskeleton. This paper proposes to use shape memory alloys (SMA) as the variable stiffness drive source.

Design/methodology/approach

In this study, SMA is used to construct the active variable stiffness unit, the Brinson constitutive model is used to establish a dynamic model to control the active variable stiffness unit and the above active variable stiffness unit is used to realize the force control function and construct a lightweight, variable stiffness knee exoskeleton.

Findings

The dynamic model constructed in this paper can preliminarily describe the phase transformation process of the active variable stiffness unit and realize the variable stiffness function of the knee exoskeleton. The variable stiffness exoskeleton can effectively reduce the driving error under the high-speed walking condition.

Originality/value

The contribution of this paper is to combine SMAs to construct an active variable stiffness unit, build a dynamic model for controlling the active variable stiffness unit and construct a lightweight, variable stiffness knee exoskeleton.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 18 June 2021

Gonca Balci Kilic, Murat Demir and Musa Kilic

The purpose of this paper is to analyse dynamic drape behaviours of 100% wool woven suiting fabrics considering real-time usage.

Abstract

Purpose

The purpose of this paper is to analyse dynamic drape behaviours of 100% wool woven suiting fabrics considering real-time usage.

Design/methodology/approach

Dynamic drape coefficients of 100% wool woven fabrics were measured at different rotation speeds (25, 75, 125 and 175 rpm) with a commercially used fabric drape tester which works on image processing principle. Average daily walking speed of male and female volunteers was determined and the closest rotation speed was selected to calculate dynamic drape coefficient at walking (DDCw). Besides, bending rigidity and shear deformation properties, which are known to be related to the static drape behaviours of the fabrics, were also measured and the relationships between these parameters and DDCw were examined.

Findings

As a result of the experimental study, it was found that dynamic drape coefficients become greater, which means the fabrics take flatter position, with the increase of the rotation speed. In addition, it was also seen that parameters known to be related to static drape behaviours such as unit weight and bending stiffness have less effect on the dynamic drapes of fabrics. For the estimation of dynamic drape behaviour of fabrics, parameters such as static perimeter, dynamic perimeter, etc. are found more significant.

Originality/value

To date, although studies about dynamic drape behaviours of the fabrics claimed that dynamic drape gives more realistic results for in wearer experience, few of them focused on the rotation speed of dynamic drape tester for real-time usage. As dynamic drape behaviours of fabrics may differ for different rotation speed, determining appropriate speed in accordance with real-time usage gives more realistic results.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 2 July 2020

Yu Luo, Zewei Fang, Juzhi Guo, Hao Lu and Juan Li

This paper aims to improve the scene sense of a virtual scene, the welding model of a virtual reality system of riser automatic equipment was constructed using Unity3D and UG…

Abstract

Purpose

This paper aims to improve the scene sense of a virtual scene, the welding model of a virtual reality system of riser automatic equipment was constructed using Unity3D and UG software, which mainly included a welding car, welding guide rail, welding power supply, virtual camera and other equipment and the model was rendered.

Design/methodology/approach

The human-computer interaction page and simulation test of the system was produced using the user interface GUI system for creating a human-computer interaction scene. The operator could capture the welding status of the physical equipment accurately and in real-time so the virtual reality technology was very suitable for the remote monitoring operation integrated with the welding system.

Findings

Human-computer interaction design and collision detection were realized. In addition, the system simulation experiment was accomplished. With the continuous improvement and development of virtual reality technology real-time virtual simulation and monitoring, technology will become the main development trend.

Research limitations/implications

Based on virtual reality, the monitoring system can capture the operation status of physical welding equipment in real-time and accurately, which is very suitable for remote monitoring operation integrated with the welding system and also conducive to improving the monitoring level of the welding process.

Practical implications

This technology is time-saving and money-saving, for the operators do not have to be in a real welding environment and therefore they can get away from dangerous places. Consequently, it can avoid unnecessary injuries and problems.

Social implications

This technology can replace people to enter the dangerous and extreme environment to carry out welding operation, so it becomes the most effective means of nuclear power plant maintenance, space structure construction and marine engineering construction. In addition, it is time-saving and money-saving.

Originality/value

With the rapid development of virtual reality technology in recent years, it is a new research direction to apply virtual reality technology to the remote welding operation. This technology is different from the traditional way of welding for the operators can stay away from the welding scene especially some dangerous places.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 7 May 2019

Hansong Wang, Canjun Yang, Wei Yang, Meiying Deng, Zhangyi Ma and Qianxiao Wei

Most current lower extremity exoskeletons emphasize assistance for walking rather than stability. The purpose of this paper is to propose a rehabilitation gait based on the…

Abstract

Purpose

Most current lower extremity exoskeletons emphasize assistance for walking rather than stability. The purpose of this paper is to propose a rehabilitation gait based on the transfer of gravity center to improve the balance of exoskeleton rehabilitation training of the hemiplegic patients in the frontal plane, reducing the dependence on crutches/walking frames.

Design/methodology/approach

The real-time and predictable instability factors of human and exoskeleton system (HES) are analyzed. Inspired by the walking balance strategy of the blind, a rehabilitation gait based on the transfer of gravity center is proposed and studied by modeling and experimental test and is finally applied to the prototype – Zhejiang University lower extremity exoskeleton (ZJULEEX) – to verify its feasibility.

Findings

At least three real-time and predictable factors cause the instability of HES, and the factor of lateral tilt caused by gravity should be focused in the balance control of frontal plane. With the proposed gait, the hip height of stepping leg of HES does not reduce obviously even when the crutches do not work, which can improve the balance of HES.

Research limitations/implications

However, the rehabilitation gait control needs to be more complete and intelligent to response to other types of perturbations to further improve the balance of HES. In addition, more clinical trials should be conducted to evaluate the effect of the proposed gait.

Social implications

May bring happiness to the rehabilitation of patients with hemiplegia.

Originality/value

The rehabilitation gait based on the transfer of gravity center to improve the balance of HES is first proposed and applied to HES.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 21 January 2022

ShunXiang Wei, Haibo Wu, Liang Liu, YiXiao Zhang, Jiang Chen and Quanfeng Li

To achieve stable gait planning and enhance the motion performance of quadruped robot, this paper aims to propose a motion control strategy based on central pattern generator…

Abstract

Purpose

To achieve stable gait planning and enhance the motion performance of quadruped robot, this paper aims to propose a motion control strategy based on central pattern generator (CPG) and back-propagation neural network (BPNN).

Design/methodology/approach

First, the Kuramoto phase oscillator is used to construct the CPG network model, and a piecewise continuous phase difference matrix is designed to optimize the duty cycle of walk gait, so as to realize the gait planning and smooth switching. Second, the mapper between CPG output and joint drive is established based on BP neural network, so that the quadruped robot based on CPG control has better foot trajectory to enhance the motion performance. Finally, to obtain better mapping effect, an evaluation function is resigned to evaluate the proximity between the actual foot trajectory and the ideal foot trajectory. Genetic algorithm and particle swarm optimization are used to optimize the initial weights and thresholds of BPNN to obtain more accurate foot trajectory.

Findings

The method provides a solution for the smooth gait switching and foot trajectory of the robot. The quintic polynomial trajectory is selected to testify the validity and practicability of the method through simulation and prototype experiment.

Originality/value

The paper solved the incorrect duty cycle under the walk gait of CPG network constructed by Kuramoto phase oscillator, and made the robot have a better foot trajectory by mapper to enhance its motion performance.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

1 – 10 of over 3000