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This paper aims to propose a framework for optimizing the pose in the assembly process of the non-ideal parts considering the manufacturing deviations and contact deformations. Furthermore, the accuracy of the method would be verified by comparing it with the other conventional methods for calculating the optimal assembly pose.

First, the surface morphology of the parts with manufacturing deviations would be modeled to obtain the skin model shapes that can characterize the specific geometric features of the part. The model can provide the basis for the subsequent contact deformation analysis. Second, the simulated non-nominal components are discretized into point cloud data, and the spatial position of the feature points is corrected. Furthermore, the evaluation index to measure the assembly quality has been established, which integrates the contact deformations and the spatial relationship of the non-nominal parts’ key feature points. Third, the improved particle swarm optimization (PSO) algorithm combined with the finite element method is applied to the process of solving the optimal pose of the assembly, and further deformation calculations are conducted based on interference detection. Finally, the feasibility of the optimal pose prediction method is verified by a case.

The proposed method has been well suited to solve the problem of the assembly process for the non-ideal parts with complex geometric deviations. It can obtain the reasonable assembly optimal pose considering the constraints of the surface morphological features and contact deformations. This paper has verified the effectiveness of the method with an example of the shaft-hole assembly.

The method proposed in this paper has been well suited to the problem of the assembly process for the non-ideal parts with complex geometric deviations. It can obtain the reasonable assembly optimal pose considering the constraints of the surface morphological features and contact deformations. This paper has verified the method with an example of the shaft-hole assembly.

The different surface morphology influenced by manufacturing deviations will lead to the various contact behaviors of the mating surfaces. The assembly problem for the components with complex geometry is usually accompanied by deformation due to the loading during the contact process, which may further affect the accuracy of the assembly. Traditional approaches often use worst-case methods such as tolerance offsets to analyze and optimize the assembly pose. In this paper, it is able to characterize the specific parts in detail by introducing the skin model shapes represented with the point cloud data. The dynamic changes in the parts' contact during the fitting process are also considered. Using the PSO method that takes into account the contact deformations improve the accuracy by 60.7% over the original method that uses geometric alignment alone. Moreover, it can optimize the range control of the contact to the maximum extent to prevent excessive deformations.

This paper aims to show that a simplified surface fitting model can be efficient in determining the energy consumption during milk cooling by an on-farm direct expansion bulk milk cooler (DXBMC). The study reveals that milk volume and the temperature gradient between the room and the final milk temperature can effectively be used for predicting the energy consumption within 95% confidence bounds.

A data acquisition system comprised a Landis and Gyr E650 power meter, TMC6-HE temperature sensors, and HOBO UX120-006M 4-channel analog data logger was designed and built for monitoring of the DXBMC. The room temperature where the DXBMC is housed was measured using a TMC6-HE temperature sensor, connected to a Hobo UX120-006M four-channel analog data logger which was configured to log at one-minute intervals. The electrical energy consumed by the DXBMC was measured using a Landis and Gyr E650 meter while the volume of milk was extracted from on the farm records.

The results showed that the developed model can predict the electrical energy consumption of the DXBMC within an acceptable accuracy since 80% of the variation in the electrical energy consumption by the DXBMC was explained by the mathematical model. Also, milk volume and the temperature gradient between the room and final milk temperature in the BMC are primary and secondary contributors, respectively, to electrical energy consumption by the DXBMC. Based on the system that has been monitored the findings reveal that the DXBMC was operating within the expected efficiency level as evidenced by the optimized electrical energy consumption (EEC) closely mirroring the modelled EEC with a determination coefficient of 0.95.

Only one system was monitored due to unavailability of funding to deploy several data acquisition systems across the country. The milk blending temperatures, effects of the insulation of the DXBMC, were not taken into account in this study.

The developed model is simple to use, cost effective and can be applied in real-time on the dairy farm which will enable the farmer to quickly identify an increase in the cooling energy per unit of milk cooled.

The developed easy to use model can be used by dairy farmers on similar on-farm DXBMC; hence, they can devise ways to manage their energy consumption on the farm during the cooling of milk and foster some energy efficiency initiatives.

The implementation of the developed model can be useful to dairy farmers in South Africa. Through energy optimization, the maintenance of the DXBMC can be determined and scheduled accordingly.

Layered manufacturing with curved layers is a recently proposed rapid prototyping (RP) strategy for the manufacture of curved, thin and shell-type parts and the repair of worn surfaces, etc. The present investigation indicates another possible application area. In case of flat-layered RP of computer-aided design models having randomly located, small-dimensioned but critical surface features, adaptive slicing is resorted to. Large number of thin slices have to be employed to preserve the critical features. In contrast, a considerably lower number of curved thin slices would be required to preserve such surface features in case of RP with curved layers.

The method of preservation of critical features by RP with curved layers is formulated and demonstrated for two clusters of critical features on the surface of a part. A minimum number of such curved layers is identified by application of genetic algorithms (GAs) in case of a simple example. GA evolves the shape of the curved layer passing through the lower cluster so as to make a curved layer pass through the upper cluster of critical features.

In the example part, a 21 per cent reduction in the number of layers is achieved by the application of adaptive curved layers over adaptive straight layers.

The novelty of the concept is the proposed use of curved layered RP with adaptive slicing for the preservation of critical features in final prototyped part. This methodology, applied to part with two distinct clusters, leads to reduced number of layers compared to that obtained in flat-layered RP.

As an efficient self-healing intelligent material, the encapsulation-based self-healing resin mineral composite (SHC) has a broad application prospect.

Aiming at the cracking performance of SHC, the dynamic load condition is employed to replace the traditional static load condition, the initial damage of the material is considered and the triggered cracking process and influencing factors of SHC are analyzed based on the extended finite element method (XFEM). In addition, the mechanism of matrix cracking and microcapsule triggered cracking process is explained from the microscopic point of view, and the cracking performance conditions of SHC are studied. On this basis, the response surface regression analysis method is used to obtain a second-order polynomial model of the microcapsule crack initiation stress, the interface bonding strength and the matching relationship between elastic modulus. Therefore, the model could be used to predict the cracking performance parameters of the microcapsule.

The interfacial bonding strength has an essential effect on the triggered cracking of the microcapsule. In order to ensure that the microcapsule can be triggered cracking normally, the design strength should meet the following relationship, that is crack initiation stress of microcapsule wall < crack initiation stress of matrix < interface bonding strength. Moreover, the matching relationship between elastic modulus has a significant influence on the triggered cracking of the microcapsule.

The results provide a theoretical basis for further oriented designing of the cracking performance of microcapsules.

The purpose of this study was to build and develop mathematical models correlating ambient conditions and electrical energy to the coefficient of performance (COP) of an air-source heat pump (ASHP) water heater. This study also aimed to design a simulation application to compute the COP under different heating up scenarios, and to calculate the mean significant difference under the specified scenarios by using a statistical method.

A data acquisition system was designed with respect to the required sensors and data loggers on the basis of the experimental setup. The two critical scenarios (with hot water draws and without hot water draws) during the heating up cycles were analyzed. Both mathematical models and the simulation application were developed using the analyzed data.

The predictors showed a direct linear relationship to the COP under the no successive hot water draws scenario, while they exhibited a linear relationship with a negative gradient to the COP under the simultaneous draws scenario. Both scenarios showed the ambient conditions to be the primary factor, and the weight of importance of the contribution to the COP was five times more in the scenario of simultaneous hot water draws than in the other scenario. The average COP of the ASHP water heater was better during a heating cycle with simultaneous hot water draws but demonstrated no mean significant difference from the other scenario.

There was a need to include other prediction parameters such as air speed, difference in condenser temperature and difference in compressor temperature, which could help improve model accuracy. However, these were excluded because of insufficient funding for the purchase of additional temperature sensors and an air speed transducer.

The research was conducted in a normal middle-income family home, and all the results were obtained from the collected data from the data acquisition system. Moreover, the experiment was very feasible because the conduction of the study did not interfere with the activities of the house, as occupants were able to carry out their activities as usual.

This paper attempts to justify the system efficiency under different heating up scenarios. Based on the mathematical model, the performance of the system could be determined all year round and the payback period could be easily evaluated. Finally, from the study, homeowners could see the value of the efficiency of the technology, as they could easily compute its performance on the basis of the ambient conditions at their location.

This is the first research on the mathematical modeling of the COP of an ASHP water heater using ambient conditions and electrical energy as the predictors and by using surface fitting multi-linear regression. Further, the novelty is the design of the simulation application for a Simulink environment to compute the performance from real-time data.

Foundry produces cast metal components and parts for various industries and drives manufacturing excellence all over the world. Assuring quality of these components and parts is vital for the end product quality. The complexity in foundry operations increases with the complexity in designs, patterns and geometry and the quality parameters of the casting processes need to be monitored, evaluated and controlled to achieve expected quality levels.

The literature addresses quality improvement in foundry industry primarily focusing on surface roughness, mechanical properties, dimensional accuracy and defects in the cast parts and components which are often affected by numerous process variables. Primary data are collected from the experts working in sand and investment casting processes. The authors perform machine learning analysis of the data to model the quality parameters with appropriate process variables. Further, cluster analysis using k-means clustering method is performed to develop clusters of correlated process variables for sand and investment casting processes.

The authors identified primary process variables determining each quality parameter using machine learning approach. Quality parameters such as surface roughness, defects, mechanical properties and dimensional accuracy are represented by the identified sand-casting process variables accurately up to 83%, 83%, 100% and 83% and are represented by the identified investment-casting process variables accurately up to 100%, 67%, 67% and 100% respectively. Moreover, the prioritization of process variables in influencing the quality parameters is established which further helps the practitioners to monitor and control them within acceptable levels. Further the clusters of process variables help in analyzing their combined effect on quality parameters of casting products.

This study identified potential process variables and collected data from experts, researchers and practitioners on the effect of these on the quality aspects of cast products. While most of the previous studies focus on a very limited process variables for enhancing the quality characteristics of cast parts and components, this study represents each quality parameter as the function of influencing process variables which will enable the quality managers in Indian foundries to maintain capability and stability of casting processes. The models hence developed for both sand and investment casting for each quality parameter are validated with real life applications. Such studies are scarcely reported in the literature.

This paper aims to extract colour from micro-organisms (as a source of natural pigments) using agro-industrial substrates to replace synthetic media by solid state fermentation. Nature is filled with colours. Due to health and environmental consciousness among people, use of synthetic colour has declined, and so the need to develop colour from cheap and easily available natural sources (plants, animals, micro-organisms and algae) using a cost-effective technique with higher yield and rapid growth. Monascus purpureus colour is a potent source of compounds (Dimerumic acid, Monacolin-k and -aminobutyric acid) having antimutagenic, antimicrobial and antiobesity, which helps in combating diseases.

Response surface methodology was used to optimise the biopigments extraction from Monascus purpureus using solid state fermentation.

The best optimised conditions for biopigments production using Monascus purpureus MTCC 369 were pH 5.4 at 32°C for 8 days 9 hours (8.9 days) from sweet potato peel and pea pod powder, 7.8 (w/w) and 3.9 per cent (w/w), respectively, which gave a final yield of 21 CVU/g. The model F-value of 69.18 and high value of adjusted determination coefficient 96.00 per cent implies high level of significance of the fitted model.

Extracted colour can be used in beverages, confectionery and pharmaceutical industries.

Colour produced using Monascus purpureus MTCC 369 is a natural source. As consumers are reluctant to use synthetic colour because of the undesirable allergic reactions caused by them, so a biopigment produced is natural colouring compound with wide application in food sector.

Selected sources of carbon and nitrogen were not used earlier by any researcher to extract biopigment from Monascus purpureus MTCC 369.

The present study spotlights the single and multicriteria decision-making (MCDM) methods to determine the optimal machining conditions and the predictive modeling for surface roughness (Ra) and cutting tool flank wear (VB) while hard turning of AISI 4340 steel (35 HRC) under dry environment.

In this study, Taguchi L16 design of experiments methodology was chosen. The experiments were performed under dry machining conditions using TiSiN-TiAlN nanolaminate PVD-coated cutting tool on which Taguchi and responses surface methodology (RSM) for single objective optimization and MCDM methods like the multi-objective optimization by ratio analysis (MOORA) were applied to attain optimal set of machining parameters. The predictive models for each response and multiresponse were developed using RSM-based regression analysis. S/N ratios, analysis of variance (ANOVA), Pareto diagram, Tukey's HSD test were carried out on experimental data for profound analysis.

Optimal set of machining parameters were obtained as cutting speed: at 180 m/min., feed rate: 0.05 mm/rev., and depth of cut: 0.15 mm; cutting speed: 145 m/min., feed rate: 0.20 mm/rev. and depth of cut: 0.1 mm for Ra and VB, respectively. ANOVA showed feed rate (96.97%) and cutting speed (58.9%) are dominant factors for Ra and VB, respectively. A remarkable improvement observed in Ra (64.05%) and VB (69.94%) after conducting confirmation tests. The results obtained through the MOORA method showed the optimal set of machining parameters (cutting speed = 180 m/min, feed rate = 0.15 mm/rev and depth of cut = 0.25 mm) for minimizing the Ra and VB.

This work contributes to realistic application for manufacturing industries those dealing with AISI 4340 steel of 35 HRC. The research contribution of present work including the predictive models will provide some useful guidelines in the field of manufacturing, in particular, manufacturing of gear shafts for power transmission, turbine shafts, fasteners, etc.

The primary objective of this study is to propose a robust multiobjective solution search approach for a mean-variance multiple correlated quality characteristics optimisation problem, so-called “multiple response optimisation (MRO) problem”. The solution approach needs to consider response surface (RS) model parameter uncertainties, response uncertainties, process setting sensitivity and response correlation strength to derive the robust solutions iteratively.

This study adopts a new multiobjective solution search approach to determine robust solutions for a typical mean-variance MRO formulation. A fine-tuned, non-dominated sorting genetic algorithm-II (NSGA-II) is used to derive efficient multiobjective solutions for varied mean-variance MRO problems. The iterative search considers RS model uncertainties, process setting uncertainties and response correlation structure to derive efficient fronts. The final solutions are ranked based on two different multi-criteria decision-making (MCDM) techniques.

Five different mean-variance MRO cases are selected from the literature to verify the efficacy of the proposed solution approach. Results derived from the proposed solution approach are compared and contrasted with the best solution(s) derived from other approaches suggested in the literature. Comparative results indicate significant superiorities of the top-ranked predicted robust solutions in nondominated frequency, closeness-to-target and response variabilities.

The solution approach depends on RS modelling and considers continuous search space.

In this study, promising robust solutions are expected to be more suitable for implementation than point estimate-based MOO solutions for a real-life MRO problem.

No evidence of earlier research demonstrates the superiority of a MOO-based iterative solution search approach for mean-variance MRO problems by simultaneously considering model uncertainties, response correlation and process setting sensitivity.

The purpose of this paper is to describe a segmentation technique based on geostatistical modeling methods utilizing geographically weighted regression (GWR) to identify submarkets which could be applied within the mass appraisal environment.

Given the spatial dimension within which neighbourhoods/submarkets exist, this paper has sought to utilize the geostatistical technique of GWR to identify them.

The efficacy of the procedure is established by demonstrating improvements in predictive accuracy of the resultant segmented market models as compared to a baseline global unsegmented model for each of the study areas. Optimal number of segments is obtained by measures of predictive accuracy, spatial autocorrelation in the residual errors and the Akaike information criterion.

The three datasets used allowed for an evaluation of the robustness of the method. Nonetheless it would be beneficial to test it on other datasets, particularly from different regions of the world.

Many researchers and mass appraisal practitioners have established the benefit of segmenting a study area into two or more submarkets as a means of incorporating the effects of location within mass valuation models. This approach develops the existing knowledge.

The research ultimately is developing more accurate valuation models upon which the property tax is based. This should create an environment of fair and acceptable assessed values by the tax paying community.

The contribution of this work lies in the methodological approach adopted which incorporates a market basket approach developed through a process of GWR. The importance of the research findings illustrate that submarket segmentation need no longer be an arbitrary process.