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This study aims to develop a bimodal nano-silver paste with improved mechanical property and reliability. Silicon carbide (SiC) particles coated with Ag were introduced in nano-silver paste to improve bonding strength between SiC and Ag particles and enhance high-temperature stability of bimodal nano-silver paste. The effect of sintering parameters such as sintering temperature, sintering time and the proportion of SiC particles on mechanical property and reliability of sintered bimodal nano-silver structure were investigated.

Sandwich structures consist of dummy chips and copper substrates with nickel and silver coating bonded by nano-silver paste were designed for shear testing. Shear strength testing was conducted to study the influence of SiC particles proportions on the mechanical property of sintered nano-silver joints. The reliability of the bimodal nano-silver paste was evaluated experimentally by means of shear test for samples subjected to thermal aging test at 150°C and humidity and temperature testing at 85°C and 85 per cent RH, respectively.

Shear strength was enhanced obviously with the increase of sintering temperature and sintering time. The maximum shear strength was achieved for nano-silver paste sintered at 260°C for 10 min. There was a negative correlation between the proportion of SiC particles and shear strength. After thermal aging testing and humidity and temperature testing for 240 h, the shear strength decreased a little. High-temperature stability and high-hydrothermal stability were improved by the addition of SiC particles.

Submicron-scale SiC particles coated with Ag were used as alternative materials to replace part of nano-silver particles to prepare bimodal nano-silver paste due to its high thermal conductivity and excellent mechanical property.

The paper aims to focus on the recognition of corrosion product morphologies of AA5083‐H321 corroding aluminum‐magnesium alloys used in the manufacture of aluminum high speed boats and submarines during flow induced corrosion in seawater.

All experiments were conducted in a 3.5 percent NaCl solution as the simulated marine environment. Hydrodynamic conditions were created by an rotating cylinder electrode (RCE) system. Morphological characterization of the surface was undertaken using SEM and EDAX techniques. Cyclic polarization tests were used to determine the electrochemical behavior of the alloy.

The results obtained reveal that the pit density on the sample surface increased with increasing the rotation speed. The enhanced flow condition also enhanced the tendency for intermetallic particles, including submicron size Al(Mg,Mn) inclusions, to promote pitting corrosion of the alloy. An interesting result was that crystallographic pitting occurred at rotation speeds greater than 5 m/s.

In the selection of corrosion control methods for high speed aluminum‐hulled boats, control of erosion corrosion was determined to be more important than any other form of corrosion.

Provides information about the contribution of mechanical and electrochemical corrosion phenomena in corrosion of high speed aluminum boats under hydrodynamic conditions. Characterization of new intermetallic particles in aluminum‐magnesium alloys that can promote pitting during flow induced corrosion in marine environments. Provides new information about the origin of crystallographic pitting attack on aluminum.

Smoke and dust emissions from industrial furnaces can do great harm to the environment and human health. This paper aims to analyze the morphology, diameter and elements of the submicron particles from the furnace flues and the nearby ambient air by using two typical industrial furnaces, the sintering furnace and the electric furnace.

Two typical industrial furnaces, the sintering furnace and the electric furnace, were chosen in this study, to analyze the morphology, diameter and elements of the submicron particles from the furnace flues and the near-by ambient air.

The results show that the particles from the two furnaces are mainly in the small sizes of 0.3-0.6 μm. Particles from sintering plant flue are mainly spherical and rich in K and Cl, whereas those from the electric plant flue are mainly particles rich in metal elements, such as Zn and Fe, and have different morphology.

The particles in the atmosphere nearby the two furnaces contain aged particles from the flue, lots of spherical particles, rectangle particles and various aggregations. The elements of those particles are complex.

This study aims to focus on the submicron particles (with diameter of 0.2-1.0 μm) of the ambient air from a coal-fired power plant. A systematic examination of their morphology, particle size and chemical element will be analyzed, so as to provide more scientific information and theoretical basis for the formation and control method of inhalable particles, as well as data support for environmental impact and ecological effects assessments.

In this paper, the morphology, size distribution and elemental characteristics of submicron particles from ambient air of a coal-fired power plant are studied by single particle analysis.

The results show that atmospheric particles in coal-fired power plant are mainly spherical particles, and most of them are soot aggregates adhered or coated with other particles with few rectangle particles. The particles collected in the afternoon and evening are mainly of spherical particles, and small-sized particles collected in the morning are mainly spherical ones, while the overall concentration is larger than that of the spherical particles in the size range above 0.5 μm. The results indicated that the larger-sized spherical particles have a lower concentration.

Coal-fired power plants are still the main supply of electricity in China, but the inhalable particles, especially sub-micron particles (0.1-1.0 μm) cannot be effectively captured by the dust removal device from the coal-fired power plant. Thus, a large amount of inhalable particles is emitted into the atmosphere, becoming the major air pollutants in China.

This study aims to examine on-site particle concentration levels due to emissions from a wide spectrum of additive manufacturing techniques, including polymer-based material extrusion, metal and polymer-based powder bed fusion, directed energy deposition and ink-based material jetting.

Particle concentrations in the operating environments of users were measured using a combination of particle sizers including the TSI 3910 Nano SMPS (10–420 nm) and the TSI 3330 optical particle sizer (0.3–10 µm). Also, fumes from a MEX printer during printing were directly captured using laser imaging method.

The number and mass concentration of submicron particles emitted from a desktop open-type MEX printer for acrylonitrile-butadiene-styrene and polyvinyl alcohol approached and significantly exceeded the nanoparticle reference limits, respectively. Through laser imaging, fumes were observed to originate from the printer nozzle and from newly deposited layers of the desktop MEX printer. On the other hand, caution should be taken in the pre-processing of metal and polymer powder. Specifically, one to ten micrometers of particles were observed during the sieving, loading and cleaning of powder, with transient mass concentrations ranging between 150 and 9,000 µg/m³ that significantly exceeded the threshold level suggested for indoor air quality.

Preliminary investigation into possible exposures to particle emissions from different 3D printing processes was done, which is useful for the sustainable development of the 3D printing industry. In addition, automatic processes that enable “closed powder cycle” or “powder free handling” should be adopted to prevent users from unnecessary particle exposure.

The purpose of this paper is to focus on the fabrication of SAC nanocomposites solder and discuss the effects of nanoCu addition on the structure and properties of resulted nanocomposite solder.

Ball milling is a nonequilibrium processing technique for producing composite metal particles with submicron homogeneity by the repeated cold welding and fracture of powder particles. This method is believed to offer good processablity, precise control over the solder composition, and produce more homogeneous mixture.

It is found that the melting temperature, the wetting behaviour, and hardness are improved when the Cu nanoparticles are added.

So far, no work has been done on the preparation of Cu nanoparticle added composite by ball milling. This paper presents the fabrication of Sn‐Ag‐Cu nanocomposite solders in a planetary ball mill process, and the data are compared with related researches done.

Toner is a crucial dry colorant composite used in printing based on the electrophotographic process. The quality of printed images is greatly influenced by the toner production method and material formulation. Chemically in situ polymerization methods are currently preferred. This paper aims to optimize the characteristics of a composite produced through emulsion polymerization using common raw materials for electrophotographic toner production.

Emulsion polymerization provides the possibility to optimize the physical and color properties of the final products. Response surface methodology (RSM) was used to optimize variables affecting particle size (PS), PS distribution (PSD), glass transition temperature (T_g°C), color properties (ΔE) and monomer conversion. Box–Behnken experimental design with three levels of styrene and butyl acrylate monomer ratios, carbon black pigment and sodium dodecyl sulfate surfactant was used for RSM optimization. Additionally, thermogravimetric analysis and surface morphology of composite particles were examined.

The results indicated that colorants with small PS, narrow PSDs, spherical shape morphology, acceptable thermal and color properties and a high percentage of conversion could be easily prepared by optimization of material parameters in this method. The anticipated outcome of the present inquiry holds promise as a guiding beacon toward the realization of electrographic toner of superior quality and exceptional efficacy, a vital factor for streamlined mass production.

To the best of the authors’ knowledge, for the first time, material parameters were evaluated to determine their impact on the characteristics of emulsion polymerized toner composites.