Search results

Polymer substrates with micron size roughness features have been found to play an important role in the mechanical performance of thin functional films which are used extensively in stretchable and flexible micro electromechanical systems. The purpose of this study is to report the stretchability and flexibility limits of micro size silver nano platelet films on a soft polymer substrate having two different orientations of micro grating with respect to the applied load.

Parallel and perpendicular micro gratings on the surface of a soft polymer substrate polydimethylsiloxane were patterned using a carefully machined master aluminum block and thin aluminum foils. Silver nano platelet-based films were rod coated on the substrate surface containing the micro gratings. These films were dried in ambient air and were tested for their stretchability and flexibility limits using homemade tools. Finite element modeling has also been performed and was found to support the experimental observations.

Experiments indicate that stretchability of silver nano platelet-based thin films tends to increase when the grating orientation remains parallel to the axis of the applied load, while its flexibility improves when the orientation becomes perpendicular to the loading axis.

The effect of grating orientation with respect to the applied load was investigated. The experiments show that micro grating roughness features are capable of enhancing the mechanical performance of nano platelet-based silver films on a soft polymer substrate and can be used in various stretchable and flexible micro electro mechanical device applications.

This paper aims to investigate how different knitted structures affect the illuminative effect of polymeric optical fibres (POFs).

Knit prototypes were constructed using a 7-gauge industrial hand flat knitting machine. The textile prototype swatches developed in this study tested POF illumination in three types of knitting structures: intervallic knit and float stitch structures; POF inlaid into double plain and full cardigan structures; and double plain and partial knitting structures. The illuminative effects of the POFs in seven prototype swatches were analysed and compared.

It is possible to use an industrial hand flat knitting machine to knit POFs. Longer floats expose more POFs, which boosts illumination but limits the textile’s horizontal stretchability. The openness of the full cardigan structure maximises POF exposure and contributes to even illumination. The partial knitting in different sections achieves the most complete physical integration of POFs into the knitted textiles but constrains the horizontal stretchability of the textiles.

The integration of POFs into knitted textiles provides a functional illuminative effect. Applications include but are not limited to fashion, architecture and interior design.

This study is novel, as it investigates new POF knitted textiles with different loop structures. This study examines how knit stitches affect POFs in intervallic knit and float stitch, inlaid POF double knit, double plain and partial knit and the illuminative effects of the knitted textile.

To produce a coated fabric, a base fabric may be completely or partially coated with a polymer layer, which changes the properties of the new system relative to the base fabric. The purpose of this paper is to analyze the influence of the thermal transfer material and its shape on the deformability of knitted fabrics during the uniaxial extension and to determine the residual deformation of the thermoplastic transfer element of coated fabrics after unloading.

Knitted fabrics were partially and entirely coated with heat transfer material. For partial coating, square pieces of three different transfer materials were bonded on the middle of the specimen. They were solid, perforated with either nine circular holes or six rectangular holes. A heat seal press was used to laminate knitted fabrics. The samples were subjected to uniaxial tensile testing. The characteristics such as strain at maximum force, strain at break, and strain at low stress were measured. After stretching and relaxation of the specimens, the residual deformation of the heat transfer element was also investigated.

The results indicated that coating knitted fabrics with transfer material may decrease their stretchability. The experiments show that the decrease in stretchability and in the degree of residual deformation after stretching and relaxing depend on the knitted structure, the shape of the transfer element, and the degree to which the fabric is coated.

This study examines the influence of heat transfer material which may be not only entirely but also partially joined with knitted fabric layer on the deformability and shape stability of this system.

The purpose of this study is to present a highly stretchable and flexible strain sensor with simple and low cost of fabrication process and excellent dynamic characteristics, which make it suitable for human motion monitoring under large strain and high frequency.

The strain sensor was fabricated using the rubber/latex polymer as elastic carrier and single-walled carbon nanotubes (SWCNTs)/carbon black (CB) as a synergistic conductive network. The rubber/latex polymer was pre-treated in naphtha and then soaked in SWCNTs/CB/silicon rubber composite solution. The strain sensing and other performance of the sensor were measured and human motion tracking applications were tried.

These strain sensors based on aforementioned materials display high stretchability (500 per cent), excellent flexibility, fast response (approximately 45 ms), low creep (3.1 per cent at 100 per cent strain), temperature and humidity independence, superior stability and reproducibility during approximately 5,000 stretch/release cycles. Furthermore, the authors used these composites as human motion sensors, effectively monitoring joint motion, indicating that the stretchable strain sensor based on the rubber/latex polymer and the synergetic effects of mixed SWCNTs and CB could have promising applications in flexible and wearable devices for human motion tracking.

This paper presents a low-cost and a new type of strain sensor with excellent performance that can open up new fields of applications in flexible, stretchable and wearable electronics, especially in human motion tracking applications where very large strain should be accommodated by the strain sensor.

Mobility is one of the important elements in clothing design. The purpose of this paper is to examine the predictability of clothing mobility via musculoskeletal simulation.

In order to carry out the musculoskeletal simulation considering the influence of clothing, simulation of the dressed state was attempted. This paper simulated the dressed state and measured the motion-related deformation of the clothing to estimate the force applied to the human body based on the material property of the clothing samples. The dressed state was simulated using an external force in the musculoskeletal model.

When the elbow flexion torque with an elbow supporter was calculated using the above-mentioned method of musculoskeletal simulation, it was confirmed that the lower the stretchability of the sample, the higher the elbow flexion torque. In addition, the sensory evaluation performed under the same condition as that in the simulation showed that the lower the joint torque during the motion, the higher the subjective mobility, and that the higher the joint torque, the lower the subjective mobility. Thus, it is suggested that musculoskeletal simulation of the dressed state can predict the clothing mobility.

However, the method proposed in this paper requires the measurement of the deformation of the clothing to estimate the force applied to the human body. Thus, it is difficult to apply this in the measurement of general clothing that allows enough space between it and the human body, requiring further improvement of the dressed state simulation method.

Because it is difficult to estimate the force applied by the clothing to the human body, only a few studies have performed analysis on the effect of clothing by using musculoskeletal simulation. Conversely, although the force applied by the clothing to the human body needs to be estimated in advance by the measurement of the deformation, the utility of the simulation in clothing design seems to be high because the simulation can estimate clothing mobility and the effects of clothing on muscle activity.

Denim fabric has become a wardrobe staple due to its versatility to be worn in a variety of fashions. This paper aims to study denim fabrics to understand their unique hand by developing a hand evaluation system using computational method. Also, the effect of various washes was studied on the hand and surface morphology of denim fabrics.

Five different denim samples were manufactured with various washing treatments. The Kawabata Evaluation System was used to measure the low stress mechanical properties. Computation method was used to develop hand equations using multiple regression technique in the MS Excel software. The correlation coefficient analysis was done to determine the authenticity of the developed equations. Five primary hand attributes such as softness, smoothness, fullness, flexibility and stretchability were shortlisted by a panel of judges that influence the fabric handle.

The correlation coefficient between subjective and computational total hand values with thermal properties and without thermal properties was 0.88 and 0.85, respectively. The enzymatic wash fabric has the highest total hand value followed by the acid, bleach and stone-washed fabrics.

Although the hand evaluation system is available for conventional textiles like suiting and shirting fabrics, the method to predict fabric hand of non-conventional textiles such as denim fabrics remains an unexplored topic. The stresses acting on denim fabrics are completely different. Therefore, to the best of the author’s knowledge, a novel attempt has been made in this research work to develop a computational model to predict the total hand value of denim fabrics.

This study aims to investigate the effects of the number of miss stitches and tuck stitches in the knit structure on the technological parameters and physical and mechanical properties of knitted fabrics.

The number of miss stitches and tuck stitches was increased from 3.6% to 8.3%, and the influence of this increase on knitwear properties was analyzed.

It was found that an increase from 3.6% to 8.3% leads to a decrease in the stretchability of knitwear in width from 330% to 290% and in length from 112% to 95%. With an increase from 5% to 6.3%, the surface density of knitwear decreases by 11.6 g. And with an increase from 6.3% to 8.3%, the surface density of knitwear decreases by 11.8 g. It was also found that the presence of miss stitches and tuck stitches in the knit structure reduces the material consumption, and the presence of miss stitches increases the shape stability of the knitted fabric.

It was concluded that the number of miss stitches and tuck stitches has the strongest influence on surface density, followed by volume density.

In the past 15 years stretchable electronic circuits have emerged as a new technology in the domain of assembly, interconnections and sensor circuits and assembly technologies. In the meantime a wide variety of processes with the use of many different materials have been explored in this new field. The purpose of the current contribution is for the authors to present an approach for stretchable circuits which is inspired by conventional rigid and flexible printed circuit board (PCB) technology. Two variants of this technology are presented: stretchable circuit board (SCB) and stretchable mould interconnect (SMI).

Similarly as in PCB 17 or 35 μm thick sheets of electrodeposited or rolled‐annealed Cu are structured to form the conductive tracks, and off‐the‐shelf, standard packaged, rigid components are assembled on the Cu contact pads using lead‐free solder materials and reflow processes. Stretchability is obtained by shaping the Cu tracks not as straight lines, like in normal PCB design, but as horseshoe shaped meanders. Instead of rigid or flexible board materials, elastic materials, predominantly PDMS (polydimethylsiloxane), are used to embed the conductors and the components, thus serving as circuit carrier. The authors include some mechanical modeling and design considerations, aimed at the optimization of the build‐up and combination of elastic, flexible and rigid materials towards minimal stress and maximum mechanical reliability in the structures. Furthermore, details on the two production processes are given, reliability findings are summarised, and a number of functional demonstrators, realized with the technologies, are described.

Key conclusions of the work are that: supporting the metal meanders with a flexible carrier prior to embedding in an elastic substrate substantially increases the reliability under mechanical stress (cyclic uniaxial stretching) of the stretchable interconnect and the transition areas between rigid components and stretchable interconnects are the zones which are most sensitive to failure under mechanical stress. Careful design and technology implementation is necessary, providing a gradual transition from rigid to flexible to stretchable parts of the circuit.

Technologies for stretchable circuits, with the same level of similarity to standard PCB manufacturing and assembly, and thus with the same high potential for transfer to an industrial environment and for mass production, have not been shown before.

This paper aims to provide a fabrication and measurement of a highly stretchable pressure sensor with a “V-type” array microelectrode on a grating PDMS substrate.

First, the “V-type” array structure on the silicon wafer was fabricated by the MEMS technology, and the fabrication process included ultra-violet lithography and silicon etching. The “V-type” array structure on the master mold was then replicated into polycarbonate, which served as an intermediate, negative mold, using a conventional nanoimprint lithography technique. The negative mold was subsequently used in the PDMS molding process to produce PDMS “V-type” array structures with the same structures as the master mold. An Ag film was coated on the PDMS “V-type” array structure surface by the magnetron sputtering process to obtain PDMS “V-type” array microelectrodes. Finally, a PDMS prepolymer was prepared using a Sylgard184 curing agent with a weight ratio of a 20:1 and applied to the cavity at the middle of the two-layer PDMS “V-type” array microelectrode template to complete hot-press bonding, and a pressure sensor was realized.

The experimental results showed that the PDMS “V-type” array microelectrode has high stretchability of 65 per cent, temperature stability of 0.0248, humidity stability of 0.000204, bending stability and cycle stability. Capacitive pressure sensors with a “V-type” array microelectrode exhibit ideal initial capacitance (111.45 pF), good pressure sensitivity of 0.1143 MPa-1 (0-0.35 Mpa), fast response and relaxation times (<200 ms), high bending stability, high temperature/humidity stability and high cycle stability.

The PDMS “V-type” array structure microelectrode can be used to fabricate pressure sensors and is highly flexible, crack-free and durable.

The seams of slim fit outdoor pants can be uncomfortable or even restrict body movement. To reduce discomfort, the authors need to determine optimal cutting lines in various designs that do not interfere with body movement. The purpose of this paper is to apply skin deformation mapping during movement to the ergonomic design of outdoor pants, focusing in particular on the 2D pattern generation of the crotch area in a 3D shape during movement.

A 3D shape and skin length deformation of the lower body were observed, including the crotch area, which is difficult to examine on the human body. To design ergonomic and streamlined outdoor pants, the authors selected seam lines where the changes in skin deformation are at their minimum based on the skin deformation mapping. In addition, the inseam along the medial thigh close to the crotch was removed to adjust the skin length of these areas, thereby increasing the extensible area of fabric necessary to adjust to a skin deformation. After selecting the seam lines, each of the 3D pattern blocks was generated by means of a 2D flattening method. In addition, the stress distribution of overlapped replica blocks along the crotch line during the 2D flattening process is a main independent factor to avoid deteriorating lower body movement as well as a good appearance.

Based on the results of skin deformation mapping of a human subject, this study suggested that it is best that the design line crosses where there is no skin deformation possible. And the pants were developed without the inner seam line at the upper medial thigh because of skin deformation of a large range of ±6 percent in the upper medial thigh during a 90° knee flexion or in the squatting down position. In a wear test, the developed 3D pattern without an inseam was rated higher than that with an inseam. This verified that removing the inseam, to prevent skin deformation of the medial upper thigh during knee flexion and squatting, is a logical decision. Regarding the correction of the overlapping area during arrangement of the replica, the appearance of the front of the pants was improved when 80 percent of the overlapping area was distributed near the point of the error source, which is the front of the male’s crotch line.

In this study, the crotch area, which has been difficult to observe in previous studies, were observed thoroughly and it was found that the length of the crotch curve did not increase during movement. In addition, skin deformation was mapped during a 90° knee flexion or in the squatting down position. It is expected that the overall process of developing 3D streamlined outdoor pants from 3D skin deformation mapping can be expanded to the development of patterns for other customized functional pants.