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11 – 20 of over 83000J. Brettle and S. Orman
Introduction The ever increasing demands made on materials by advanced technology has led, in recent years, to a greater awareness of the importance of mechano‐chemical behaviour…
Abstract
Introduction The ever increasing demands made on materials by advanced technology has led, in recent years, to a greater awareness of the importance of mechano‐chemical behaviour. These may be defined as the synergistic effect of mechanical forces and chemical reactions on the material. Although possibly interrelated, three classes of mechano‐chemical reactions have been identified as; stress‐corrosion (SCC), corrosion fatigue (CF) and hydrogen embrittlement. SCC has become one of the ‘in’ subjects of corrosion science during the last decade, while the importance of CF has emerged comparatively recently. In a review of the national corrosion and protection scene in 1970, it was revealed that 62 postgraduate research workers, representing 21% of the total effort in the corrosion and protection field, were involved in mechano‐chemical corrosion studies1. The bulk of these were working on SCC. This large research effort has not resulted in a standardisation of test methods nor, despite several attempts, in a unifying theory for SCC2. The newcomer to the field is faced with a bewildering variety of tests of varying complexity and validity. The supporters of each type of test tend to make exaggerated claims particularly when the test they are advocating is the only one which has caused a particular alloy‐environment system to exhibit SCC.
DURING the last few years a programme of creep tests under general stress systems at high temperatures has been carried out at the N.P.L., using four metallic alloys which were…
Abstract
DURING the last few years a programme of creep tests under general stress systems at high temperatures has been carried out at the N.P.L., using four metallic alloys which were chosen as being representative of basic groups of materials used in practice in machinery operating at high temperatures. This work, it was hoped, would fulfil, at least partly, the great need for experimental data in this field, as opposed to the comparative abundance of theoretical work available, and also enable a critical examination of the merits of this theoretical work to be made. The materials chosen in order of examination were a cast 0–17 per cent carbon steel, an aluminium alloy (R.R. 59), a magnesium alloy (containing 2 per cent aluminium), and a nickel‐chromium alloy (Nimonic 75). Each material was tested at temperatures lying within the normal working range of the material in question. Thus the 0–17 per cent carbon steel was tested at 350, 450 and 550 dcg. C. (662, 842 and 1,022 deg. F.), the aluminium alloy at 150 and 200 deg. C. (302 and 392 dcg. F.), the magnesium alloy at 20 and 50 deg. C. (68 and 122 dcg. F.), and the nickel‐chromium alloy at 550 and 650 dcg. C. (1,022 and 1,202 deg. F.).
António José Ramos Silva, P.M.G. Moreira, Mario A.P. Vaz and Joaquim Gabriel
Maintenance is one of the most critical and expensive operations during the life cycle of metallic structures, in particular in the aeronautic industry. However, early detection…
Abstract
Purpose
Maintenance is one of the most critical and expensive operations during the life cycle of metallic structures, in particular in the aeronautic industry. However, early detection of fatigue cracks is one of the most demanding operations in global maintenance procedures. In this context, non-destructive testing using image techniques may represent one of the best solutions in such situations, especially thermal stress analyses (TSA) using infrared thermography. The purpose of this paper is to access and characterize the main stress profile calculated through temperature variation, for different load frequencies.
Design/methodology/approach
In this paper, a cyclic load is applied to an aluminum sample component while infrared thermal image is being acquired. According to the literature and experiments, a cyclic load applied to a material results in cyclic temperature variation.
Findings
Frequency has been shown to be an important parameter in TSA evaluations, increasing the measured stress profile amplitude. The loading stimulation frequency and the maximum stress recorded show a good correlation (R2 higher than 0.995). It was verified that further tests and modeling should be performed to fully comprehend the influence of load frequency and to create a standard to conduct thermal stress tests.
Originality/value
This work revealed that the current infrared technology is capable of reaching far more detailed thermal and spatial resolution than the one used in the development of TSA models. Thus, for the first time the influence of mechanical load frequency in the thermal profiles of TSA is visible and consequentially the measured mechanical stress.
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Saskia M. de Theije, Peter C. Sander and Aarnout C. Brombacher
Because of the importance of the product design process, a good control of it is of vital importance. It is shown how design tests can be defined and executed that are able to…
Abstract
Because of the importance of the product design process, a good control of it is of vital importance. It is shown how design tests can be defined and executed that are able to identify quality problem. Emphasis will be on the early detection of reliability problems. The quality control method itself and the results reached at Philips Electronics Industries‐Consumer Electronics Division (PEI‐CED) in Taiwan will be discussed. First, the organisation of a design process and design reliability evaluation program in general will be considered. Next, it will be explained what opportunities for improvement of reliability control in the design process at PEI‐CED were detected. A risk analysis, aimed at identifying reliability risks and analysing them, will be the basis for the reliability tests that will be elaborated next.
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Nesar Ahmad, Ariful Islam and Abdus Salam
The aim of this research paper is to generalize the previous works on the design of accelerated life tests (ALTs) for periodic inspection and Type I censoring and to promote the…
Abstract
Purpose
The aim of this research paper is to generalize the previous works on the design of accelerated life tests (ALTs) for periodic inspection and Type I censoring and to promote the use of an exponentiated Weibull (EW) distribution in accelerated life testing.
Design/methodology/approach
Statistically optimal ALT plans are suggested for items whose lifetime follows the EW distribution under periodic inspection and Type I censoring. It is assumed that the mean lifetime (scale parameter) is a log‐linear function of stress and that the shape parameters are independent of stress. Given shape parameters, design stress and high test stress, the test plan is optimized with respect to the low test stress and the proportion of test units are also allocated to this test stress. The asymptotic variance (AsVar) of the maximum likelihood estimator of log mean life at the design stress is used as an optimality criterion with equally spaced inspection times. A FORTRAN program was written to calculate the optimal plans. Procedures for planning of an ALT, including selection of sample size, have also been discussed. An illustration of the optimal ALT plans has been done through a numerical example.
Findings
Computational findings for various values of the shape parameters indicate that the AsVar of log mean life at the design stress is insensitive to the number of inspection times and to misspecifications of imputed failure probabilities at design and high test stresses. Computational findings also show that optimal designs of ALT previously obtained for exponential, Rayleigh, and Weibull distributions become special cases of the EW distribution. Thus, the EW distribution is a useful and widely applicable reliability model for optimal ALT plans.
Originality/value
The present investigation features the EW distribution of lifetimes of test items and it generalizes the previous works on accelerated life testing. Furthermore, the propose test plans can be applied to estimate the lifetime of highly reliable product or material, if a researcher designs a test under the assumption of this model.
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A two‐spar cantilever box beam with forty‐five degrees sweep and oblique ribs placed parallel to the root clamping section was the subject of a series of static tests. Stress and…
Abstract
A two‐spar cantilever box beam with forty‐five degrees sweep and oblique ribs placed parallel to the root clamping section was the subject of a series of static tests. Stress and strain distributions were determined, primarily in a region distant from the root and tip disturbances, to permit a stringent comparison with three well‐known swept wing theories and the simple theory of bending. Torsional and flexural stiffnesses were also measured and compared with these theories. The sequence of calculation for each method is presented and it is found that two of the theories provide accurate predictions of the stresses, strains and stiffnesses. The influence of rivet slip and rivet flexibility on the stiffnesses of the box is mentioned. As a secondary aim of the investigation, the distribution of normal and shear strain has been measured in the cover skin and spar webs at the root connexion. The design of swept box examined has been the subject of research in a number of establishments and a review of this other work is included.
Preeti Wanti Srivastava and Manisha Manisha
Zero-failure reliability testing aims at demonstrating whether the product has achieved the desired reliability target with zero failure and high confidence level at a given time…
Abstract
Purpose
Zero-failure reliability testing aims at demonstrating whether the product has achieved the desired reliability target with zero failure and high confidence level at a given time. Incorporating accelerated degradation testing in zero-failure reliability demonstration test (RDT) facilitates early failure in high reliability items developed within short period of time to be able to survive in fiercely competitive market. The paper aims to discuss these issues.
Design/methodology/approach
The triangular cyclic stress uses one test chamber thus saving experimental cost. The parameters in model are estimated using maximum likelihood methods. The optimum plan consists in finding out optimum number of cycles, optimum specimens, optimum stress change point(s) and optimum stress rates.
Findings
The optimum plan consists in finding out optimum number of cycles, optimum specimens, optimum stress change point(s) and optimum stress rates by minimizing asymptotic variance of estimate of quantile of the lifetime distribution at use condition subject to the constraint that total testing or experimental cost does not exceed a pre-specified budget. Confidence intervals of the design parameters have been obtained and sensitivity analysis carried out. The results of sensitivity analysis show that the plan is robust to small deviations from the true values of baseline parameters.
Originality/value
For some highly reliable products, even accelerated life testing yields little failure data of units in a feasible amount of time. In such cases accelerated degradation testing is carried out, wherein the failure termed as soft failure is defined in terms of performance characteristic of the product exceeding its critical (threshold) value.
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This preliminary investigation has shown that the programme load method of testing provides more useful information than single load level tests enabling a more reliable estimate…
Abstract
This preliminary investigation has shown that the programme load method of testing provides more useful information than single load level tests enabling a more reliable estimate of a structural joint fatigue life to be obtained.
Pengcheng Yan, Dongqing Liu and Bo Zheng
The purpose of this paper is to forecast the reliable storage life of a certain kind of equipment under the normal stress level.
Abstract
Purpose
The purpose of this paper is to forecast the reliable storage life of a certain kind of equipment under the normal stress level.
Design/methodology/approach
Through the stepping stress acceleration life test and the failure mechanism analysis, this paper aims to confirm the stress level for the stepping stress acceleration life test of a certain kind of equipment and establish the data processing mathematical model and storage life forecasting method.
Findings
The stress level for the stepping stress acceleration life test of a certain kind of equipment is confirmed and the data processing mathematical model and storage life forecasting method is established.
Research limitations/implications
Availability of data is the main limitation affecting which model will be applied.
Practical implications
Useful advice for products' storage life forecasting.
Originality/value
The paper presents a new approach to product storage life estimation.
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In the first two parts of this paper attention has been directed to determination of the stresses in a disk as dependent upon elastic and plastic strain, including creep effects…
Abstract
In the first two parts of this paper attention has been directed to determination of the stresses in a disk as dependent upon elastic and plastic strain, including creep effects which may occur at the rim region. The problem has so far, however, been treated without complication introduced by the blade fastenings and therefore, in effect, the disk has been investigated as far as the base of the blade grooves or slots. It has, however, been realized that the projections forming blade root fastenings present their own problems, differing from those of the disk, and these problems have been left to be dealt with in this third portion of the paper. Nevertheless, in Parts I and II the fact that the root fastenings applied an interrupted radial loading at the outside, and not a perfectly distributed load as assumed in the analysis, was not overlooked.