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Article
Publication date: 10 June 2019

Shuang Wang, Gedong Jiang, Xuesong Mei, Chuang Zou, Xian Zhang and Hao Zhang

Because of the compact structure, short flexspline (FS) harmonic drive (HD) is increasingly used. The stress calculation of FS is very important in design and optimization of HD…

Abstract

Purpose

Because of the compact structure, short flexspline (FS) harmonic drive (HD) is increasingly used. The stress calculation of FS is very important in design and optimization of HD system. This paper aims to study the stress calculation methods for short FS, based on mechanics analysis and finite element method (FEM).

Design/methodology/approach

A rapid stress calculation method, based on mechanics analysis, is proposed for the short FS of HD. To verify the stress calculation precision of short FS, a complete finite element model of HD is established. The results of stress and deformation of short FS in different lengths are solved by FEM.

Findings

Through the rapid calculation method, the analytical relationship between circumferential stress and length of cylinder was obtained. And the circumferential stress has proportional relation with the reciprocal of squared length. The FEM results verified that the rapid stress calculation method could obtain accurate results.

Research limitations/implications

The rapid mechanics analysis method is practiced to evaluate the strength of FS at the design stage of HD. And the complete model of HD could contribute to improving the accuracy of FEM results.

Originality/value

The rapid calculation method is developed based on mechanics analysis method of cylinder and equivalent additional bending moment model, through which the analytical relationship between circumferential stress and length of cylinder was obtained. The complete three-dimensional finite element model of HD takes the stiffness of bearing into consideration, which can be used in the numerical simulation in the future work to improve the accuracy.

Details

Engineering Computations, vol. 36 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 6 December 2018

Jinliang Liu, Yanmin Jia, Guanhua Zhang and Jiawei Wang

The calculation of the crack width is necessary for the design of prestressed concrete (PC) members. The purpose of this paper is to develop a numerical model based on the…

Abstract

Purpose

The calculation of the crack width is necessary for the design of prestressed concrete (PC) members. The purpose of this paper is to develop a numerical model based on the bond-slip theory to calculate the crack width in PC beams.

Design/methodology/approach

Stress calculation method for common reinforcement after beam crack has occurred depends on the difference in the bonding performance between prestressed reinforcement and common reinforcement. A numerical calculation model for determining the crack width in PC beams is developed based on the bond-slip theory, and verified using experimental data. The calculation values obtained by the proposed numerical model and code formulas are compared, and the applicability of the numerical model is evaluated.

Findings

The theoretical analysis and experimental results verified that the crack width of PC members calculated based on the bond-slip theory in this study is reasonable. Furthermore, the stress calculation method for the common reinforcement is verified. Compared with the model calculation results obtained in this study, the results obtained from code formulas are more conservative.

Originality/value

The numerical calculation model for crack width proposed in this study can be used by engineers as a reference for calculating the crack width in PC beams to ensure the durability of the PC member.

Details

Multidiscipline Modeling in Materials and Structures, vol. 15 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 4 December 2018

Martin Zimmer and Dirk Bartel

The purpose of this paper is to determine parameters for an efficient running-in of gears and an improved method for the prediction of the tooth flank load carrying capacity.

Abstract

Purpose

The purpose of this paper is to determine parameters for an efficient running-in of gears and an improved method for the prediction of the tooth flank load carrying capacity.

Design/methodology/approach

In this contribution, a model for the calculation of the pitting life of involute spur gears is introduced, which is based on an extension of the life model according to Ioannides and Harris for rough surfaces. To achieve the most realistic thermal elastohydrodynamic lubrication simulation and stress calculation possible, measured real surfaces and elastic-plastic material properties of the area close to the surface are used. Special attention is paid to the compatibility of the fatigue life calculation for heterogeneous rough surfaces and their consistent consideration in the lifespan calculation.

Findings

A non-destructive running-in for twin-disc pairings can be performed using suitable operating parameters, which subsequently can be transferred to tooth flank tests. Using the extended life model according to Ioannides and Harris, an enhanced prediction of the tooth flank load carrying capacity is possible.

Originality/value

The developed extended life model includes a new numerical approach for calculating the tooth flank load carrying capacity. It has the potential to reliably support and hence to accelerate the design process of gears.

Details

Industrial Lubrication and Tribology, vol. 71 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 April 1994

R. Slehobr and G. Hobler

An efficient method for the calculation of 3‐D stress distributions at embedded structures in silicon caused by different thermal expansion coefficients between silicon and…

Abstract

An efficient method for the calculation of 3‐D stress distributions at embedded structures in silicon caused by different thermal expansion coefficients between silicon and inclusion is presented. The method is based on the analytical solution for the stress field outside a rectangular parallelepipedic trench. This solution is adapted for the calculation of arbitrarily shaped inclusions and for the stress calculation inside the inclusion, too.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 13 no. 4
Type: Research Article
ISSN: 0332-1649

Article
Publication date: 8 February 2011

Markus Klein, Bernd‐Robert Höhn, Klaus Michaelis and Rainer Annast

A failure mode called “flank breakage” is increasingly observed in cylindrical and bevel gears. Up to now, there was no calculation method available to determine the load‐carrying…

Abstract

Purpose

A failure mode called “flank breakage” is increasingly observed in cylindrical and bevel gears. Up to now, there was no calculation method available to determine the load‐carrying capacity related to flank breakage in bevel gears. Therefore, a research project was initiated to investigate the described failure mode in bevel gears and to develop a calculation method to predict the risk of flank breakage of such gears. The purpose of this paper is to describe this project.

Design/methodology/approach

The presented research project contained: determination of the decisive influence parameters in experimental investigations with bevel gears; development of a model to explain flank breakage in bevel gears; and development of a calculation method and design rules to avoid flank breakage.

Findings

In systematic tests, the influenced parameters of flank breakage were investigated. Besides the load torque, especially the case depth and the core hardness turned out as decisive parameters. A higher sulfur concentration in the material does not seem to be critical. The analysis of damage patterns of test and practical gears showed that the initiating crack always started below the surface in the region of the transition from case to core. For unidirectional loading, the crack propagates to the active flank on the one side and to the tooth root on the other side. On the basis of these findings, a local and a simplified calculation method were developed to estimate the risk of flank breakage.

Originality/value

With the described calculation method, it is now possible to evaluate running gears according to their risk of flank breakage and design new gears with a sufficient safety factor to avoid this failure.

Details

Industrial Lubrication and Tribology, vol. 63 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 1989

D.E. Riemer

This paper introduces thermal‐stress analysis methods which follow electrical engineering procedures. The spring constant or c‐value is found to be related to the electrical…

Abstract

This paper introduces thermal‐stress analysis methods which follow electrical engineering procedures. The spring constant or c‐value is found to be related to the electrical impedance, combining dimensions and material characteristics in a performance parameter which simplifies calculations. Voltage is used to represent thermal deformation, and thermal forces are modelled as currents. Relationships equivalent to Ohm's Law are applied to calculate thermal stresses in leads or traces of surface‐mount assemblies. The thermal performance of laminates, e.g., thermal expansion coefficients of interconnect boards with a restraining core, and the thermal stresses in the bonded layers, are derived from the analysis of an electrical network which represents the composite structure. The method provides visual concepts which facilitate a first‐order solution of engineering problems related to thermal stress.

Details

Soldering & Surface Mount Technology, vol. 1 no. 3
Type: Research Article
ISSN: 0954-0911

Article
Publication date: 11 January 2022

Gang Liu, Fengshan Ma, Maosheng Zhang, Jie Guo and Jun Jia

Continua and discontinua coexist in natural rock materials. This paper aims to present an improved approach for addressing the mechanical response of rock masses based on the…

Abstract

Purpose

Continua and discontinua coexist in natural rock materials. This paper aims to present an improved approach for addressing the mechanical response of rock masses based on the combined finite-discrete element method (FDEM) proposed by Munjiza.

Design/methodology/approach

Several algorithms have been programmed in the new approach. The algorithms include (1) a simpler and more efficient algorithm to calculate the contact force; (2) An algorithm for tangential contact force closer to the actual physical process; (3) a plastic yielding criterion (e.g. Mohr-Coulomb) to modify the elastic stress for fitting the mechanical behavior of elastoplastic materials; and (4) a complete code for the mechanical calculation to be implemented in Matrix Laboratory (MATLAB).

Findings

Three case studies, including two standard laboratory experiments (uniaxial compression and Brazilian split test) and one engineering-scale anti-dip slop model, are presented to illustrate the feasibility of the Y-Mat code and its ability to deal with multi-scale rock mechanics problems. The results, including the progressive failure process, failure mode and trajectory of each case, are acceptable compared to other corresponding studies. It is shown that, the code is capable of modeling geotechnical and geological engineering problems.

Originality/value

This article gives an improved FDEM-based numerical calculation code. And, feasibility of the code is verified through three cases. It can effectively solve the geotechnical and geological engineering problems.

Details

Engineering Computations, vol. 39 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 10 May 2019

Mengsha Liu, J.Y. Li, Lixin Chen and J.S. Ju

The internal force is more complicated in a combined load case than in a single load case, and the influence of the combined load on the stress cannot be neglected. The purpose of…

Abstract

Purpose

The internal force is more complicated in a combined load case than in a single load case, and the influence of the combined load on the stress cannot be neglected. The purpose of this paper is to study the mechanical behavior of the flexible riser under combined load conditions of tension and internal pressure or external pressure.

Design/methodology/approach

The mechanical behavior of the flexible riser under combined load conditions is studied by numerical simulation with a nine-layer detailed finite element model. The layers of flexible riser are modeled separately, and the interactions between layers have been taken into consideration in numerical simulation.

Findings

Under tension and internal pressure or external pressure, the pressure armor will bear extra external pressure because of the squeezing actions between layers caused by tension, and the extra external pressure will increase proportionately with the increase of the tension. Under internal pressure and tension, the internal stress for tension armor was nearly unchanged compared to that under unique tension load, whereas under external pressure and tension, the change of internal stress for tension armor was significant. Prediction methods of internal force for pressure armor and tension armor under pressure and tension are given, and the result from the formula agrees well with the simulation results.

Originality/value

The prediction methods on the internal force of flexible riser proposed in this study are proven accurate, with numerical simulation results, and the prediction methods are convenient for engineering applications.

Details

Engineering Computations, vol. 36 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 June 1956

A.E. Johnson

TURBINE disks of jet propulsion units operate under conditions of considerable complexity for which steam turbine practice and experience afford little assistance in matters of…

Abstract

TURBINE disks of jet propulsion units operate under conditions of considerable complexity for which steam turbine practice and experience afford little assistance in matters of calculation and design.

Details

Aircraft Engineering and Aerospace Technology, vol. 28 no. 6
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 March 2004

G.A. D'Addetta, E. Ramm, S. Diebels and W. Ehlers

In this paper, a new homogenization technique for the determination of dynamic and kinematic quantities of representative elementary volumes (REVs) in granular assemblies is…

1408

Abstract

In this paper, a new homogenization technique for the determination of dynamic and kinematic quantities of representative elementary volumes (REVs) in granular assemblies is presented. Based on the definition of volume averages, expressions for macroscopic stress, couple stress, strain and curvature tensors are derived for an arbitrary REV. Discrete element model simulations of two different test set‐ups including cohesionless and cohesive granular assemblies are used as a validation of the proposed homogenization technique. A non‐symmetric macroscopic stress tensor, as well as couple stresses are obtained following the proposed procedure, even if a single particle is described as a standard continuum on the microscopic scale.

Details

Engineering Computations, vol. 21 no. 2/3/4
Type: Research Article
ISSN: 0264-4401

Keywords

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