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The purpose of this study is to present a highly stretchable and flexible strain sensor with simple and low cost of fabrication process and excellent dynamic characteristics, which make it suitable for human motion monitoring under large strain and high frequency.

The strain sensor was fabricated using the rubber/latex polymer as elastic carrier and single-walled carbon nanotubes (SWCNTs)/carbon black (CB) as a synergistic conductive network. The rubber/latex polymer was pre-treated in naphtha and then soaked in SWCNTs/CB/silicon rubber composite solution. The strain sensing and other performance of the sensor were measured and human motion tracking applications were tried.

These strain sensors based on aforementioned materials display high stretchability (500 per cent), excellent flexibility, fast response (approximately 45 ms), low creep (3.1 per cent at 100 per cent strain), temperature and humidity independence, superior stability and reproducibility during approximately 5,000 stretch/release cycles. Furthermore, the authors used these composites as human motion sensors, effectively monitoring joint motion, indicating that the stretchable strain sensor based on the rubber/latex polymer and the synergetic effects of mixed SWCNTs and CB could have promising applications in flexible and wearable devices for human motion tracking.

This paper presents a low-cost and a new type of strain sensor with excellent performance that can open up new fields of applications in flexible, stretchable and wearable electronics, especially in human motion tracking applications where very large strain should be accommodated by the strain sensor.

The purpose of this study is to increasing the gauge factor, reducing the hysteresis error and improving the stability over cyclic deformations of a conductive polylactic acid (CPLA)-based 3D-printed strain sensor by modifying the sensing element geometry.

Five different configurations, namely, linear, serpentine, square, triangular and trapezoidal, of CPLA sensing elements are printed on the thermoplastic polyurethane substrate material individually. The resistance change ratio of the printed sensors, when loaded to a predefined percentage of the maximum strain values over multiple cycles, is recorded. Finally, the thickness of substrate and CPLA and the included angle of the triangular strain sensor are evaluated for their influences on the sensitivity.

The triangular configuration yields the least hysteresis error with high accuracy over repeated loading conditions, because of its uniform stress distribution, whereas the conventional linear configuration produces the maximum sensitivity with low accuracy. The thickness of the substrate and sensing element has more influence over the included angle, in enhancing the sensitivity of the triangular configuration. The sensitivity of the triangular configuration exceeds the linear configuration when printed at ideal sensor dimensional values.

The 3D printing parameters are kept constant for all the configurations; rather it can be varied for improving the performance of the sensor. Furthermore, the influences of stretching rate and nozzle temperature of the sensing material are not considered in this work.

The sensitivity and accuracy of CPLA-based strain sensor are evaluated for modification in its geometry, and the performance metrics are enhanced using the regression modelling.

Carbon nanotube (CNT) thread ' s piezoresisitive strain sensing properties of gauge factor, linearity, hysteresis, consistency, temperature stability, and bandwidth were evaluated. This evaluation was motivated by little information in literature combined with the need to understand these properties for commercial use. The paper aims to discuss these issues.

The study here analyzes as-spun CNT thread built into unidirectional glass fiber composites and mounted onto aluminium beams with epoxy to evaluate strain sensing properties. The analyses utilize known sensor parameter definitions to quantify sensor performance.

CNT thread can provide reliable and robust strain measurements for composite and metallic structures. The strain sensor performance meets or exceeds other strain sensors in performance.

CNT thread ' s piezoresistive effect is not well understood in terms of Poisson ' s ratio and nanotube contact. More research needs to be carried out to better understand this relationship and optimize the sensor thread.

CNT thread can be utilized as a robust strain sensor for composite and metallic structures. It can also be built into composite materials for embedded strain and damage monitoring. By monitoring composite materials with the sensor thread, reliability will significantly increase. In turn, this will lower safety factors and revolutionize inspection methods for composite materials.

This paper is the first to comprehensively evaluate key strain sensing properties of CNT thread. With all this strain sensor information in one spot, this should help expedite the use of this technology in other research and industry.

The use of conductive yarns or wires to design and construct fabric-based strain sensors is a research area that is gaining much attention in recent years. This is based on a profound theory that conductive yarns will have a variation in resistance if subjected to tension. What is not clear is to which types of conductive yarns are most suited to delivering the right sensitivity. The purpose of this paper is to look at strain sensors knitted with conductive composite and coated yarns which include core spun, blended, coated and commingled yarns. The conductive components are stainless steel and silver coating respectively with polyester as the nonconductive part. Using Stoll CMS 530 flat knitting machine, five samples each were knitted with the mentioned yarn categories using 1×1 rib structure. Sensitivity tests were carried out on the samples. Piezoresistive response of the samples reveals that yarns with heterogeneous external structures showed both an increase and a decrease in resistance, whereas those with homogenous structures responded linearly to stress. Stainless steel based yarns also had higher piezoresistive range compared to the silver-coated ones. However, comparing all the knitted samples, silver-coated yarn (SCY) proved to be more suitable for strain sensor as its response to tension was unidirectional with an appreciable range of change in resistance.

Conductive composite yarns, namely, core spun yarn (CSY1), core spun yarn (CSY2), silver-coated blended yarn (SCBY), staple fiber blended yarn (SFBY) and commingled yarn (CMY) were sourced based on specifications and used to knit strain sensor samples. Electro-mechanical properties were investigated by stretching on a fabric tensile machine to ascertain their suitability for a textile strain sensor.

In order to generate usable signal for a strain sensor for a conductive yarn, it must have persistent and consistent conductive links, both externally and internally. In the case of composite yarns such as SFBY, SCBY and CMY where there were no consistent alignment and inter-yarn contact, resistance change fluctuated. Among all six different types of yarns used, SCY presented the most suitable result as its response to tension was unidirectional with an appreciable range of change in resistance.

This is an original research carried out by the authors who studied the electro-mechanical properties of some composite conductive yarns that have not been studied before in textile strain sensor research. Detailed research methods, results and interpretation of the results have thus been presented.

This paper aims to provide details of recently reported work on the use of nanomaterials in sensors for physical variables.

Following a short introduction, this paper first discusses research involving the use of a range of nanomaterials for strain sensing. It then considers the applications of these materials to sensors for pressure, force, touch and allied variables. It concludes with a brief discussion and 33 references.

This paper shows that nanomaterials such as carbon nanotubes, graphene, metallic nanoparticles and nanowires are being studied extensively in the physical-sensing context. All manner of sensors have been developed, based on a diversity of principles and technologies, and many offer excellent performance and unique capabilities, making them particularly well-suited to emerging applications such as wearable sensing devices.

This paper provides a detailed and timely review of the rapidly growing body of research into the use of nanomaterials for sensing physical quantities.

The purpose of this research is to propose a flexible sensor with a weft-knitted float stitch structure and to explore knitting techniques that allow conductive yarns to be skin-tight and less exposed, reducing production processes and increasing productivity. Study its electrical conductivity in different yarn materials, knit processes and deformation ranges. The analysis is compared to provide some basis for the design of the electrodes.

The method includes five operations: (1) Analysis of the morphological appearance, tensile variation, fiber material properties and electrical conductivity of high-elastic and filament silver-plated conductive yarns. (2) Based on the knitting process of the floating yarn structure, three-dimensional modeling of the flexible sensor was carried out to explore the influence of knitting process changes on appearance characteristics. (3) The fabric samples are knitted by different silver-plated conductive yarns with different structures. Processing of experimental samples to finished size by advance shrinkage. (4) Measure the resistance of the experimental sample after the machine has been lowered and after pre-shrinking. Use the stretching machine to simulate a wearing experiment and measure the change in resistance of the sample in the 0–15% stretching range. (5) Analyze the influence factors on the conductive performance of the flexible sensor to determine whether it is suitable for textile flexible sensors.

For the float knitted flexible sensors, the floating wire projection is influenced by the elasticity of the fabric and the length of the floating wire. Compared to the plain knitted flexible sensors, it has less resistance variation and better electrical properties, making it suitable for making electrodes for textile structures. In addition, the knitting method is integrated with the intelligent monitoring clothing, which saves the process for the integration of the flexible sensor, realizes positioning and fixed-point knitting.

The sensor technology of the designed weft-knitted float structure is varied and can be freely combined and designed in a wide range. Within the good electrical conductivity, the flexible sensor can realize integrated knitting, positioning monitoring, integrating into the appearance of clothing. It can also focus on the wearing experience of wearable products so that the appearance of the monitoring clothing is close to the clothes we wear in our daily life.

In this paper, an integrated positioning knitting flexible sensor based on the weft knitting float structure is studied. The improved knitting process allows the sensing contact surface to be close to the skin and reduces the integration process. The relationship between the exposure of the silver-plated yarn on the clothing surface and the electrical conductivity is analyzed. Within a certain conductive performance, reduces the exposed area of the conductive yarn on the clothing surface and proposes a design reference for the flexible sensor appearance.

The synergistic effect of functionalization of multi-walled carbon nanotubes (CNT) using KMnO4 oxidation and initial tensile deformation on the electrical resistance of nanotube network/polyurethane composite subjected to elongation was studied.

Though the initial deformation irreversibly changed the arrangement of carbon nanotube network, subsequent cyclic elongation confirmed stable resistance values. The increased strain-dependent resistance of stimulated nanotube network/polyurethane composite was demonstrated by monitoring vibration of tambour leather after a bead impact and finger flexion.

The results showed a tenfold composite resistance increase for the composite prepared from KMnO₄ oxidized nanotubes, quantified by a so-called gauge factor, from a value of about 20 in comparison to the network prepared from pristine nanotubes. This is a substantial increase, which ranks the stimulated composite among materials with the highest electromechanical response.

The results in this paper are new and have not been published yet. The paper combines different ideas which are developed together. It presents a new concept of synergistic effect of CNT oxidation and application of pre-strain simulation. Oxidation and pre-strain increases by several times the sensitivity of the tested composites which are predetermined for use as strain sensors of various sizes and shapes.

The purpose of this paper is to develop a wireless strain sensor for measuring large strains. The sensor is based on passive ultra high‐frequency radio frequency identification (RFID) technology and it can be embedded into a variety of structures.

Silver ink conductors and RFID tags were printed by the screen printing method on stretchable polyvinyl chloride and fabric substrates. The development of the strain‐sensitive RFID tag was based on the behavior of the selected antenna and substrate materials. Performance of the tags and the effect of mechanical strain on tag functioning were examined.

The results showed that large displacements can be successfully measured wirelessly using a stretchable RFID tag as a strain‐sensitive structure. The behavior of the tag can be modified by selection of the material.

New tag designs, which are more sensitive to small levels of strain and which have a linear response will be the subject for future work. Tag performance under cyclic loading and in a real environment will also be investigated. Future work relating the investigation of practical applications and the system designing for the strain sensor will also be required.

Printing is fast and simple manufacturing process which does not produce much waste or material loss. The sensor is a new application of printed electronics. It also provides new opportunities for system designers.

The paper provides a new kind of wireless strain sensor which can be integrated into many structures (i.e. clothes). The sensor is a new application of printed electronics and it is made from novel materials.

This paper aims to propose a type of T-shaped two-axis force sensor for measuring the forces in x- and z-axes. The developed sensor has a simple structure and can be effectively assembled into compact devices.

A T-shaped plate, with both ends fixed on a base, is used as the substrate of the sensor. Eight strain gauges are placed in the root of the plate or near the sensor head, which can construct two full Wheatstone bridges on the upper and lower surfaces of the plate. When the x- or z-axes forces are applied to the sensor head, different deformation can be generated to the strain gauges. Therefore, the two Wheatstone bridges can be constructed with a different configuration for measuring the forces in x- or z-axes, respectively.

A prototype was designed and constructed and experiments were carried out to test the basic performance of the sensor. It has been verified that the developed sensor could measure the x- and z-axes forces independently with a high resolution of 2.5 and 5 mN, respectively.

Only one thin plate was used in the design, the forces in x- and z-axes could be measured independently and simultaneously, which made the sensor with a simple structure and compact size. Experiments were also verified that there was no crosstalk error occurred in one axis when the force was applied to the other axis.

The conventional strain gauge type pressure sensor suffers in static testing of engines due to the contact transduction method. This paper aims to focus on the concept of non-contact transduction-based pressure sensor using eddy current displacement sensing coil (ECDS) to overcome the temperature limitations of the strain gauge type pressure sensor. This paper includes the fabrication of prototypes of the proposed pressure sensor and its performance evaluation by static calibration. The fabricated pressure sensor is proposed to measure pressure in static test environment for a short period in the order of few seconds. The limitations of the fabricated pressure sensor related to temperature problems are highlighted and the suitable design changes are recommended to aid the future design.

The design of ECDS-based pressure sensor is aimed to provide non-contact transduction to overcome the limitations of the strain gauge type of pressure sensor. The ECDS is designed and fabricated with two configurations to measure deflection of the diaphragm corresponding to the applied pressure. The fabricated ECDS is calibrated using a standard micro meter to ensure transduction within limits. The fabricated prototypes of pressure sensors are calibrated using dead weight tester, and the calibration results are analyzed to select the best configuration. The proposed pressure sensor is tested at different temperatures, and the test results are analyzed to provide recommendations to overcome the shortcomings.

The performance of the different configurations of the pressure sensor using ECDS is evaluated using the calibration data. The analysis of the calibration results indicates that the pressure sensor using ECDS (coil-B) with the diaphragm as target is the best configuration. The accuracy of the fabricated pressure sensor with best configuration is ±2.8 per cent and the full scale (FS) output is 3.8 KHz. The designed non-contact transduction method extends the operating temperature of the pressure sensor up to 150°C with the specified accuracy for the short period.

Most studies of eddy current sensing coil focus on the displacement and position measurement but not on the pressure measurement. This paper is concerned with the design of the pressure sensor using ECDS to realize the non-contact transduction to overcome the limitations of strain gauge type pressure sensors and evaluation of the fabricated prototypes. It is shown that the accuracy of the proposed pressure sensor is not affected by the high temperature for the short period due to non-contact transduction using ECDS.