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Open Access
Article
Publication date: 25 October 2021

Yun Bai, Saeed Babanajad and Zheyong Bian

Transportation infrastructure asset management has long been an active but challenging problem for agencies, which urges to maintain a good state of their assets but faces…

Abstract

Purpose

Transportation infrastructure asset management has long been an active but challenging problem for agencies, which urges to maintain a good state of their assets but faces budgetary limitations. Managing a network of transportation infrastructure assets, especially when the number is large, is a multifaceted challenge. This paper aims to develop a life-cycle cost analysis (LCCA) based transportation infrastructure asset management analytical framework to study the impacts of a few key parameters/factors on deterioration and life-cycle cost. Using the bridge as an example infrastructure type, the framework incorporates an optimization model for optimizing maintenance, repair, rehabilitation (MR&R) and replacement decisions in a finite planning horizon.

Design/methodology/approach

The analytical framework is further developed through a series of model variations, scenario and sensitivity analysis, simulation processes and numerical experiments to show the impacts of various parameters/factors and draw managerial insights. One notable analysis is to explicitly model the epistemic uncertainties of infrastructure deterioration models, which have been overlooked in previous research. The proposed methodology can be adapted to different types of assets for solving general asset management and capital planning problems.

Findings

The experiments and case studies revealed several findings. First, the authors showed the importance of the deterioration model parameter (i.e. Markov transition probability). Inaccurate information of p will lead to suboptimal solutions and results in excessive total cost. Second, both agency cost and user cost of a single facility will have significant impacts on the system cost and correlation between them also influences the system cost. Third, the optimal budget can be found and the system cost is tolerant to budge variations within a certain range. Four, the model minimizes the total cost by optimizing the allocation of funds to bridges weighing the trade-off between user and agency costs.

Originality/value

On the path forward to develop the next generation of bridge management systems methodologies, the authors make an exploration of incorporating the epistemic uncertainties of the stochastic deterioration models into bridge MR&R capital planning and decision-making. The authors propose an optimization approach that does not only incorporate the inherent stochasticity of bridge deterioration but also considers the epistemic uncertainties and variances of the model parameters of Markovian transition probabilities due to data errors or modeling processes.

Article
Publication date: 28 September 2010

Ingrid Bouwer Utne

The objective of this paper is to outline a framework that guides the development of sound maintenance strategies and policies for deep‐sea offshore wind turbines.

2615

Abstract

Purpose

The objective of this paper is to outline a framework that guides the development of sound maintenance strategies and policies for deep‐sea offshore wind turbines.

Design/methodology/approach

An important challenge with offshore wind energy production is to reduce the high operation and maintenance costs. To decrease complexity, and structure the maintenance strategy developing process, systems engineering principles are used.

Findings

The framework facilitates integration of fragmented but valuable information from different disciplines in the development of sound maintenance strategies. In addition, the framework may be used to identify knowledge gaps, and areas for further research.

Research limitations/implications

The paper refers to research on deep‐sea offshore wind turbines, which is in its infancy, with a limited amount of data yet available for verification and validation. Deep‐sea offshore installations are not commercialized, and few pilot installations have been installed.

Originality/value

The design of the offshore wind turbines determines operation and maintenance features. Reducing operation and maintenance costs is necessary to make deep‐sea offshore wind projects viable in the first place. The framework contributes to the complicated development of maintenance strategies for a system not yet realized.

Details

Journal of Quality in Maintenance Engineering, vol. 16 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 9 October 2017

Binghai Zhou, Faqun Qi and Hongyu Tao

The purpose of this paper is to develop a condition-based maintenance (CBM) model for those systems subject to the two-stage deterioration including a deterioration pitting…

Abstract

Purpose

The purpose of this paper is to develop a condition-based maintenance (CBM) model for those systems subject to the two-stage deterioration including a deterioration pitting initiation process and a deterioration pitting growth process.

Design/methodology/approach

Regarding environmental changes as random shocks, the effect of environmental changes on the deterioration process is considered. Then, non-homogeneous Poison process and non-stationary gamma process are introduced to model the deterioration pitting initiation process and the deterioration pitting growth process, respectively. Finally, based on the deterioration model, a CBM policy is put forward to obtain the optimal inspection interval by minimizing the expected maintenance cost rate. Numerical simulations are given to optimize the performance of the deteriorating system. Meanwhile, comparisons between a single-stage deterioration model and a two-stage deterioration model are conducted to demonstrate the application of the proposed approach.

Findings

The result of simulation verifies that the deterioration rate is not constant in the life cycle and is affected by the environment. Furthermore, the result shows that the two-stage deterioration model proposed makes up for the shortage of single-stage deterioration models and can effectively reduce system failures and unreasonable maintenance caused by optimistic prediction using single-stage deterioration models.

Practical implications

In practical situations, except for normal deterioration caused by internal factors, many systems are also greatly influenced by the random shocks during operation, which are probably caused by the environmental changes. What is more, most systems have self-protection ability in some extent that protects them to keep running as new ones for some time. Under such circumstances, the two-stage deterioration model proposed can effectively reduce system failures and unreasonable maintenance caused by optimistic prediction using single-stage deterioration models. In the combination with the bootstrap estimation, the paper obtains the life distributions with approximate 95 percent confidence intervals which can provide valuable information for practical system maintenance scheduling.

Originality/value

This paper presents a new CBM model for those systems subject to the two-stage deterioration including a deterioration pitting initiation process and a deterioration pitting growth process. Considering the effect of the environmental change on the system deterioration process, a two-stage deterioration model with environmental change factors is proposed to describe the system deterioration.

Details

Journal of Quality in Maintenance Engineering, vol. 23 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 14 March 2023

Jiaqi Yin, Shaomin Wu and Virginia Spiegler

This paper models the deterioration process of a multi-component system. Each deterioration process is modelled by the Wiener process. The purposes of this paper are to address…

Abstract

Purpose

This paper models the deterioration process of a multi-component system. Each deterioration process is modelled by the Wiener process. The purposes of this paper are to address these issues and consider the cost process based on the multi-component system.

Design/methodology/approach

Condition-based Maintenance is a method for reducing the probability of system failures as well as the operating cost. Nowadays, a system is composed of multiple components. If the deteriorating process of each component can be monitored and then modelled by a stochastic process, the deteriorating process of the system is a stochastic process. The cost of repairing failures of the components in the system forms a stochastic process as well and is known as a cost process.

Findings

When a linear combination of the processes, which can be the deterioration processes and the cost processes, exceeds a pre-specified threshold, a replacement policy will be carried out to preventively maintain the system.

Originality/value

Under this setting, this paper investigates maintenance policies based on the deterioration process and the cost process. Numerical examples are given to illustrate the optimisation process.

Details

International Journal of Quality & Reliability Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 15 March 2018

Vaibhav Chaudhary, Rakhee Kulshrestha and Srikanta Routroy

The purpose of this paper is to review and analyze the perishable inventory models along various dimensions such as its evolution, scope, demand, shelf life, replenishment policy…

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Abstract

Purpose

The purpose of this paper is to review and analyze the perishable inventory models along various dimensions such as its evolution, scope, demand, shelf life, replenishment policy, modeling techniques and research gaps.

Design/methodology/approach

In total, 418 relevant and scholarly articles of various researchers and practitioners during 1990-2016 were reviewed. They were critically analyzed along author profile, nature of perishability, research contributions of different countries, publication along time, research methodologies adopted, etc. to draw fruitful conclusions. The future research for perishable inventory modeling was also discussed and suggested.

Findings

There are plethora of perishable inventory studies with divergent objectives and scope. Besides demand and perishable rate in perishable inventory models, other factors such as price discount, allow shortage or not, inflation, time value of money and so on were found to be combined to make it more realistic. The modeling of inventory systems with two or more perishable items is limited. The multi-echelon inventory with centralized decision and information sharing is acquiring lot of importance because of supply chain integration in the competitive market.

Research limitations/implications

Only peer-reviewed journals and conference papers were analyzed, whereas the manuals, reports, white papers and blood-related articles were excluded. Clustering of literature revealed that future studies should focus on stochastic modeling.

Practical implications

Stress had been laid to identify future research gaps that will help in developing realistic models. The present work will form a guideline to choose the appropriate methodology(s) and mathematical technique(s) in different situations with perishable inventory.

Originality/value

The current review analyzed 419 research papers available in the literature on perishable inventory modeling to summarize its current status and identify its potential future directions. Also the future research gaps were uncovered. This systemic review is strongly felt to fill the gap in the perishable inventory literature and help in formulating effective strategies to design of an effective and efficient inventory management system for perishable items.

Details

Journal of Advances in Management Research, vol. 15 no. 3
Type: Research Article
ISSN: 0972-7981

Keywords

Article
Publication date: 13 May 2021

Aiping Jiang, Zhenni Huang, Jiahui Xu and Xuemin Xu

The purpose of this paper is to propose a condition-based opportunistic maintenance policy considering economic dependence for a series–parallel hybrid system with a K-out-of-N

Abstract

Purpose

The purpose of this paper is to propose a condition-based opportunistic maintenance policy considering economic dependence for a series–parallel hybrid system with a K-out-of-N redundant structure, where a single component in series is denoted as subsystem1, and K-out-of-N redundant structure is denoted as subsystem2.

Design/methodology/approach

Based on the theory of Residual Useful Life (RUL), inspection points are determined, and then different maintenance actions are adopted in the purpose of minimizing the cost rate. Both perfect and imperfect maintenance actions are carried out for subsystem1. More significantly, regarding economic dependence, condition-based opportunistic maintenance is designed for the series–parallel hybrid system: preemptive maintenance for subsystem1, and both preemptive and postponed maintenance for subsystem2.

Findings

The sensitivity analysis indicates that the proposed policy outperforms two classical maintenance policies, incurring the lowest total cost rate under the context of both heterogeneous and quasi-homogeneous K-out-of-N subsystems.

Practical implications

This model can be applied in series–parallel systems with redundant structures that are widely used in power transmission systems in electric power plants, manufacturing systems in textile factories and sewerage systems. Considering inconvenience and high cost incurred in the inspection of hybrid systems, this model helps production managers better maintain these systems.

Originality/value

In maintenance literature, much attention has been received in repairing strategies on hybrid systems with economic dependence considering preemptive maintenance. Limited work has considered postponed maintenance. However, this paper uses both condition-based preemptive and postponed maintenance on the issue of economic dependence bringing opportunities for grouping maintenance activities for a series–parallel hybrid system.

Details

Journal of Quality in Maintenance Engineering, vol. 28 no. 3
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 24 May 2013

Premkumar Thodi, Faisal Khan and Mahmoud Haddara

The purpose of this paper is to develop a risk‐based integrity model for the optimal replacement of offshore process components, based on the likelihood and consequence of failure…

Abstract

Purpose

The purpose of this paper is to develop a risk‐based integrity model for the optimal replacement of offshore process components, based on the likelihood and consequence of failure arising from time‐dependent degradation mechanisms.

Design/methodology/approach

Risk is a combination of the probability of failure and its likely consequences. Offshore process component degradation mechanisms are modeled using Bayesian prior‐posterior analysis. The failure consequences are developed in terms of the cost incurred as a result of failure, inspection and maintenance. By combining the cumulative posterior probability of failure and the equivalent cost of degradations, the operational life‐risk curve is produced. The optimal replacement strategy is obtained as the global minimum of the operational risk curve.

Findings

The offshore process component degradation mechanisms are random processes. The proposed risk‐based integrity model can be used to model these processes effectively to obtain an optimal replacement strategy. Bayesian analysis can be used to model the uncertainty in the degradation data. The Bayesian posterior estimation using an M‐H algorithm converged to satisfactory results using 10,000 simulations. The computed operational risk curve is observed to be a convex function of the service life. Furthermore, it is observed that the application of this model will reduce the risk of operation close to an ALARP level and consequently will promote the safety of operation.

Research limitations/implications

The developed model is applicable to offshore process components which suffer time‐dependent stochastic degradation mechanisms. Furthermore, this model is developed based on an assumption that the component degradation processes are independent. In reality, the degradation processes may not be independent.

Practical implications

The developed methodology and models will assist asset integrity engineers/managers in estimating optimal replacement intervals for offshore process components. This can reduce operating costs and resources required for inspection and maintenance (IM) tasks.

Originality/value

The frequent replacement of offshore process components involves higher cost and risk. Similarly, the late replacement of components may result in failure and costly breakdown maintenance. The developed model estimates an optimal replacement strategy for offshore process components suffering stochastic degradation. Implementation of the developed model improves component integrity, increases safety, reduces potential shutdown and reduces operational cost.

Details

Journal of Quality in Maintenance Engineering, vol. 19 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 22 February 2013

Jaeho Lee, Michael Blumenstein, Hong Guan and Yew‐Chaye Loo

Successful bridge management system (BMS) development requires a reliable bridge deterioration model, which is the most crucial component in a BMS. Historical condition ratings…

Abstract

Purpose

Successful bridge management system (BMS) development requires a reliable bridge deterioration model, which is the most crucial component in a BMS. Historical condition ratings obtained from biennial bridge inspections are a major source for predicting future bridge deterioration in BMSs. However, historical condition ratings are very limited in most bridge agencies, thus posing a major barrier for predicting reliable future bridge performance. The purpose of this paper is to present a preliminary study as part of a long‐term research on the development of a reliable bridge deterioration model using advanced Artificial Intelligence (AI) techniques.

Design/methodology/approach

This proposed study aims to develop a reliable deterioration model. The development work consists of two major Stages: stage 1 – generating unavailable bridge element condition rating records using the Backward Prediction Model (BPM). This helps to provide sufficient historical deterioration patterns for each element; and stage 2 – predicting long‐term condition ratings based on the outcome of Stage 1 using time delay neural networks (TDNNs).

Findings

Long‐term prediction using proposed method can also be expressed in the same form of inspection records – element quantities of each bridge element can be predicted. The proposed AI‐based deterioration model does not ignore critical failure risks in small number of bridge elements in low condition states (CSs). This implies that the risk in long‐term predictions can be reduced.

Originality/value

The proposed methodology aims to utilise limited bridge inspection records over a short period to predict large datasets spanning over a much longer time period for a reliable, accurate and efficient long‐term bridge deterioration model. Typical uncertainty, due to the limitation of overall condition rating (OCR) method, can be minimised in long‐term predictions using limited inspection records.

Details

Engineering, Construction and Architectural Management, vol. 20 no. 2
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 27 August 2021

Weihua Xu, Shujun Zhou, Ketong Zhao, Yixuan Shi and Sun Bingzhen

The purpose of this paper is to focus on determining the optimal sales price for non-instantaneous deterioration items according to consideration of freshness and demand.

Abstract

Purpose

The purpose of this paper is to focus on determining the optimal sales price for non-instantaneous deterioration items according to consideration of freshness and demand.

Design/methodology/approach

In this model, the authors have described the demand function which is dependent on price as well time. The products that the deterioration is considered as non-instantaneous have a determinate shelf life, and their demand rate will decrease over time after the beginning of the selling period. This paper depicts that the total profit of non-instantaneous deterioration items using the dynamic pricing strategy is higher than that using fixed pricing strategy.

Findings

Finally, to illustrate and validate the model, the authors have used some numerical examples. A new freshness function and the model to study pricing policy are developed as well applied to solve managerial decision problems.

Originality/value

This paper complements the lack of the existing theoretical research of pricing for non-instantaneous deterioration items under an e-commerce environment. A new freshness function and the model to study pricing policy are developed as well applied to solve managerial decision problems.

Details

Kybernetes, vol. 51 no. 2
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 14 May 2020

Nouhayla Hafidi, Abdellah El Barkany, Abderrahman EL Mhamedi and Morad Mahmoudi

The purpose of this paper is to consider various possible constraints of the problem of production and maintenance planning control for a multi-machine under subcontracting…

Abstract

Purpose

The purpose of this paper is to consider various possible constraints of the problem of production and maintenance planning control for a multi-machine under subcontracting constraint, in order to bring the manufacturer industry closer to real mode. In this paper, we present an efficient and feasible optimal solution, by comparing optimization procedures.

Design/methodology/approach

Our manufacturing system is composed of parallel machines producing a single product, to satisfy a random demand under a given service level. In fact, the demand is greater than the total capacity of the set of machines; hence there rises a necessity of subcontracting to complete the missing demand. In addition, we consider that the unit cost of subcontracting is a variable depending on the quantity subcontracted. As a result, we have developed a stochastic optimal control model. Then, to solve the problem we compared three optimization methods: (exact/approximate), the genetic algorithm (GA), the Pattern Search (PS) and finally fmincon. Thus, we validate our approach via a numerical example and a sensitivity analysis.

Findings

This paper defines an internal production plan, a subcontracting plan and an optimal maintenance strategy. The optimal solution presented in this paper significantly improves the ability of the decision maker to consider larger instances of the integrated model. In addition, the decision maker can answer the following question: Which is the most optimal subcontractor to choose?

Practical implications

The approach developed deals with the case of the real-mode manufacturing industry, taking into consideration different constraints and determining decision variables which allow it to expand the profits of the manufacturing industry in different domains such as automotive, aeronautics, textile and pharmacies.

Originality/value

This paper is one of the few documents dealing with the integrated maintenance in subcontracting constraint production which considers the complex aspect of the multi-machine manufacturing industry. We also dealt with the stochastic aspect of demand and failures. Then, we covered the impact of the unit cost variation of subcontracting on the total cost. Finally, we shed light on a comparison between three optimization methods in order to arrive at the most optimal solution.

Details

Journal of Quality in Maintenance Engineering, vol. 27 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

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