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Article
Publication date: 6 August 2019

Mohammad Haji Mohammadi and Joshua R. Brinkerhoff

Turbomachinery, including pumps, are mainly designed to extract/produce energy from/to the flow. A major challenge in the numerical simulation of turbomachinery is the inlet flow

Abstract

Purpose

Turbomachinery, including pumps, are mainly designed to extract/produce energy from/to the flow. A major challenge in the numerical simulation of turbomachinery is the inlet flow rate, which is routinely treated as a known boundary condition for simulation purposes but is properly a dependent output of the solution. As a consequence, the results from numerical simulations may be erroneous due to the incorrect specification of the discharge flow rate. Moreover, the transient behavior of the pumps in their initial states of startup and final states of shutoff phases has not been studied numerically. This paper aims to develop a coupled procedure for calculating the transient inlet flow rate as a part of the solution via application of the control volume method for linear momentum. Large eddy simulation of a four-blade axial hydraulic pump is carried out to calculate the forces at every time step. The sharp interface immersed boundary method is used to resolve the flow around the complex geometry of the propeller, stator and the pipe casing. The effect of the spurious pressure fluctuations, inherent in the sharp interface immersed boundary method, is damped by local time-averaging of the forces. The developed code is validated by comparing the steady-state volumetric flow rate with the experimental data provided by the pump manufacturer. The instantaneous and time-averaged flow fields are also studied to reveal the flow pattern and turbulence characteristics in the pump flow field.

Design/methodology/approach

The authors use control volume analysis for linear momentum to simulate the discharge rate as part of the solution in a large eddy simulation of an axial hydraulic pump. The linear momentum balance equation is used to update the inlet flow rate. The sharp interface immersed boundary method with dynamic Smagorinsky sub-grid stress model and a proper wall model is used.

Findings

The steady-state volumetric flow rate has been computed and validated by comparing to the flow rate specified by the manufacturer at the simulation conditions, which shows a promising result. The instantaneous and time averaged flow fields are also studied to reveal the flow pattern and turbulence characteristics in the pump flow field.

Originality/value

An approach is proposed for computing the volumetric flow rate as a coupled part of the flow solution, enabling the simulation of turbomachinery at all phases, including the startup/shutdown phase. To the best of the authors’ knowledge, this is the first large eddy simulation of a hydraulic pump to calculate the transient inlet flow rate as a part of the solution rather than specifying it as a fixed boundary condition. The method serves as a numerical framework for simulating problems incorporating complex shapes with moving/stationary parts at all regimes including the transient start-up and shut-down phases.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 April 2007

Victoria Timchenko, John Reizes and Eddie Leonardi

The development of novel cooling techniques is needed in order to be able to substantially increase the performance of integrated electronic circuits whose operations are limited…

Abstract

Purpose

The development of novel cooling techniques is needed in order to be able to substantially increase the performance of integrated electronic circuits whose operations are limited by the maximum allowable temperature. Air cooled micro‐channels etched in the silicon substrate have the potential to remove heat directly from the chip. For reasonable pressure drops, the flow in micro‐channels is inherently laminar, so that the heat transfer is not very large. A synthetic jet may be used to improve mixing, thereby considerably increasing heat transfer. This paper seeks to address this issue.

Design/methodology/approach

CFD has been used to study the flow and thermal fields in forced convection in a two‐dimensional micro‐channel with an inbuilt synthetic jet actuator. The unsteady Navier‐Stokes and energy equations are solved. The effects of variation of the frequency of the jet at a fixed pressure difference between the ends of the channel and with a fixed jet Reynolds number, have been studied with air as the working fluid. Although the velocities are very low, the compressibility of air has to be taken into account.

Findings

The use of a synthetic jet appreciably increases the rate of heat transfer. However, in the frequency range studied, whilst there are significant changes in the details of the flow, due primarily to large phase changes with frequency, there is little effect of the frequency on the overall rate heat transfer. The rates of heat transfer are not sufficiently large for air to be a useful cooling medium for the anticipated very large heat transfer rates in future generations of microchips.

Research limitations/implications

The study is limited to two‐dimensional flows so that the effect of other walls is not considered.

Practical implications

It does not seem likely that air flowing in channels etched in the substrate of integrated circuits can be successfully used to cool future, much more powerful microchips, despite a significant increase in the heat transfer caused by synthetic jet actuators.

Originality/value

CFD is used to determine the thermal performance of air flowing in micro‐channels with and without synthetic jet actuators as a means of cooling microchips. It has been demonstrated that synthetic jets significantly increase the rate of heat transfer in the micro‐channel, but that changing the frequency with the same resulting jet Reynolds number does not have an effect on the overall rate of heat transfer. The significant effect of compressibility on the phase shifts and more importantly on the apparently anomalous heat transfer from the “cold” air to the “hot” wall is also demonstrated.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 17 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 June 1992

M.A.I. EL‐SHAARAWI and M.A. AL‐ATTAS

A finite‐difference scheme is developed for solving the boundary layer equations governing the unsteady laminar free convection flow in open ended vertical concentric annuli. The…

Abstract

A finite‐difference scheme is developed for solving the boundary layer equations governing the unsteady laminar free convection flow in open ended vertical concentric annuli. The initial condition considered for the creation of the thermal transient corresponds to a step change in temperature at the inner annulus boundary while the outer wall is maintained adiabatic. Numerical results for a fluid of Pr = 0.7 in an annulus of radius ratio 0.5 are presented. The results show the developing velocity and pressure fields with respect to space and time. Also, the important relationship between the annulus height and the induced flow rate is presented for various values of the time parameter starting from quiescence to the final steady state.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 2 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 April 2018

Wei Li, Yang Zhang, Weidong Shi, Leilei Ji, Yongfei Yang and Yuanfeng Ping

This paper aims to study the transient flow characteristics in a mixed-flow pump during the start-up period.

Abstract

Purpose

This paper aims to study the transient flow characteristics in a mixed-flow pump during the start-up period.

Design/methodology/approach

In this study, numerical calculation of the internal flow field in a mixed-flow pump using the sliding mesh method was carried out. The regulation of the pressure, streamline and the relative speed during the start-up period was analyzed.

Findings

The trend of the simulated head is consistent with the experimental results, and the calculated head is around 0.3 m higher than the experimental head when the rotation speed reached the stable stage, indicating that the numerical method for the start-up process simulation of the mixed-flow pump has a high accuracy. At the beginning, the velocity inside the impeller changes little along the radius direction and the flow rate increases slowly during the start-up process. As the rotation speed reached the stable stage, the flow inside the impeller became steady, the vortex reduced and transient effects disappeared gradually.

Originality/value

The study results have significant value for revealing the internal unsteady flow characteristics of the mixed-flow pump and providing the reference for the design optimization of the mixed-flow pump.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 28 November 2023

Wei Li, Yuxin Huang, Leilei Ji, Lingling Ma and Ramesh Agarwal

The purpose of this study is to explore the transient characteristics of mixed-flow pumps during startup process.

Abstract

Purpose

The purpose of this study is to explore the transient characteristics of mixed-flow pumps during startup process.

Design/methodology/approach

This study uses a full-flow field transient calculation method of mixed-flow pump based on a closed-loop model.

Findings

The findings show the hydraulic losses and internal flow characteristics of the piping system during the start-up process.

Research limitations/implications

Large computational cost.

Practical implications

Improve the accuracy of current numerical simulation results in transient process of mixed-flow pump.

Originality/value

Simplify the setting of boundary conditions in the transient calculation.

Details

Engineering Computations, vol. 41 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 March 2010

Zhengwei Wang, Guangjie Peng, Lingjiu Zhou and Deyi Hu

The pump of the Taipuhe Pump Station, larger flow discharge, lower head, is one of the largest 15° slanted axial‐flow pumps in the world. However, few studies have been done for…

Abstract

Purpose

The pump of the Taipuhe Pump Station, larger flow discharge, lower head, is one of the largest 15° slanted axial‐flow pumps in the world. However, few studies have been done for the larger slanted axial‐flow pump on safe operation. The purpose of this paper is to analyze the impeller elevation, unsteady flow, hydraulic thrust and the zero‐head flow characteristics of the pump.

Design/methodology/approach

The flow field in and through the pump was analyzed numerically during the initial stages of the pump design process, then the entire flow passage through the pump was analyzed to calculate the hydraulic thrust to prevent damage to the bearings and improve the operating stability. The zero‐head pump flow characteristics were analyzed to ensure that the pump will work reliably at much lower heads.

Findings

The calculated results are in good agreement with experimental data for the pump elevation effects, the performance curve, pressure oscillations, hydraulic thrust and zero‐head performance.

Research limitations/implications

Since it is assumed that there is no gap between blades and shroud, gap cavitations are beyond the scope of the paper.

Originality/value

The paper indicates the slanted axial‐flow pump characteristics including the characteristic curves, pressure fluctuations, hydraulic thrust and radial force for normal operating conditions and zero‐head conditions. It shows how to guarantee the pump safety operating by computational fluid dynamics.

Details

Engineering Computations, vol. 27 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 17 December 2019

Nilankush Acharya, Suprakash Maity and Prabir Kumar Kundu

Hybrid nanofluids are of significant engrossment for their considerable heat transport rate. The steady flow of an incompressible viscous electrically conducted hybrid nanofluid…

Abstract

Purpose

Hybrid nanofluids are of significant engrossment for their considerable heat transport rate. The steady flow of an incompressible viscous electrically conducted hybrid nanofluid is considered over a rotating disk under a magnetic field. Titanium oxide (TiO2) and ferrous (CoFe2O4) nanoparticles are used with their physical properties and water is considered as host liquid. The purpose of this paper is to analyze how hydrothermal integrity varies for hybrid nanosuspension over a spinning disk in the presence of magnetic orientation.

Design/methodology/approach

Governing equations with boundary conditions are transformed by similarity transformations and then solved numerically with RK-4 method. A comparison of linear and nonlinear thermal radiation for the above-mentioned parameters is taken and the efficiency of nonlinear radiation is established, the same over nanofluid and hybrid nanofluid is also discussed. Heat lines are observed and discussed for various parameters like magnetic field, concentration, suction and injection parameter, radiation effect and Prandtl number.

Findings

Suction and increasing nanoparticle concentration foster the radial and cross-radial velocities, whereas magnetization and injection confirm the reverse trend. The rate of increment of radial friction is quite higher for the usual nanosuspension. The calculated data demonstrate that the rate for hybrid nanofluid is 8.97 percent, whereas for nanofluid it is 15.06 percent. Double-particle suspension amplifies the thermal efficiency than that of a single particle. Magnetic and radiation parameters aid the heat transfer, but nanoparticle concentration and suction explore the opposite syndrome. The magnetic parameter increases the heat transport at 36.58 and 42.71 percent for nonlinear radiation and hybrid nanosuspension, respectively.

Originality/value

Nonlinear radiation gives a higher heat transport rate and for the radiation parameter it is almost double. This result is very significant for comparison between linear and nonlinear radiation. Heat lines may be observed by taking different nanoparticle materials to get some diverse result. Hydrothermal study of such hybrid liquid is noteworthy because outcomes of this study will aid nanoscience and nanotechnology in an efficient way.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 January 1972

D. WYLLIE

The factors governing the flow properties of grease are discussed with particular reference to the RN multipurpose grease XG‐274 and the soft lime‐base grease LG‐380. Results…

Abstract

The factors governing the flow properties of grease are discussed with particular reference to the RN multipurpose grease XG‐274 and the soft lime‐base grease LG‐380. Results obtained at 70°F using a pumping rig with pipes of ½ inch, ¾ inch or ¼ inch external diameter are presented in terms of apparent viscosity in line with the procedure approved by the National Lubricating Grease Institute. The data can be used to assess the suitability of systems proposed for dispensing the greases, supplemented where necessary by apparent viscosity measurement by Standard Method ASTM‐D 1092.

Details

Industrial Lubrication and Tribology, vol. 24 no. 1
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 21 August 2020

Andrej Simeunović and David John Hoelzle

The purpose of this study is to develop nonlinear and linearized models of DW printing dynamics that capture the complexity of DW while remaining integrable into control schemes…

Abstract

Purpose

The purpose of this study is to develop nonlinear and linearized models of DW printing dynamics that capture the complexity of DW while remaining integrable into control schemes. Control of material metering in extrusion-based additive manufacturing modalities, such as positive displacement direct-write (DW), is critical for manufacturing accuracy. However, in DW, transient flows are poorly controlled due to capacitive pressure dynamics – pressure is stored and slowly released over time from the build material and other compliant system elements, adversely impacting flow rate start-ups and stops. Thus far, modeling of these dynamics has ranged from simplistic, potentially omitting key contributors to the observed phenomena, to highly complex, making usage in control schemes difficult.

Design/methodology/approach

The authors present nonlinear and linearized models that seek to both capture the capacitive and nonlinear resistive fluid elements of DW systems and to pose them as ordinary differential equations for integration into control schemes. The authors validate the theoretical study with experimental flow rate and material measurements across a range of extrusion nozzle sizes and materials. The authors explore the contribution of the system and build material bulk modulus to these dynamics.

Findings

The authors show that all tested models accurately describe the measured dynamics, facilitating ease of integration into future control systems. Additionally, the authors show that system bulk modulus may be substantially reduced through appropriate system design. However, the remaining build material bulk modulus is sufficient to require feedback control for accurate material delivery.

Originality/value

This study presents new nonlinear and linear models for DW printing dynamics. The authors show that linear models are sufficient to describe the dynamics, with small errors between nonlinear and linear models. The authors demonstrate control is necessary for accurate material delivery in DW.

Details

Rapid Prototyping Journal, vol. 26 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 16 September 2013

Yuan Kang, De-Xing Peng, Hsing-Han Lee, Sheng-Yan Hu and Yeon-Pun Chang

Constant flow valves have been presented in industrial applications or academic studies, which compensate pressures of bearing recesses as load fluctuates. The flow rate of…

Abstract

Purpose

Constant flow valves have been presented in industrial applications or academic studies, which compensate pressures of bearing recesses as load fluctuates. The flow rate of constant-flow valves (CFVs) can be constant in spite of the pressure changes in recesses. However, specific condition of design parameters must be satisfied. The paper aims to discuss these issues.

Design/methodology/approach

This paper utilizes analytical method to study the static characteristics of CFVs, three types belong to traditional design of CFV are reviewed afresh. Moreover, an innovative design for constant flow is presented and studied.

Findings

The review and study results reveal that appropriate relationships among design parameters for these types of CFVs.

Originality/value

The numerical simulation is used to investigate the influence of design parameters on the change of flow rate when pressure ratio of recess is changed.

Details

Industrial Lubrication and Tribology, vol. 65 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

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