Search results

This paper presents a comparative study of different stator-segmentation topologies of a permanent magnet synchronous machine (PMSM) used in traction drives and their effect on iron losses. Using stator segmentation allows one to achieve more significant copper fill factors, resulting in increased power densities and efficiencies. The segmentation of the stators creates additional air gaps and changes the soft magnetic material’s material properties due to the cut edge effect. The aim of this paper is to present an in-depth analysis of the influence of stator segmentation on iron losses. The main goal was to compare various segmentation methods under equal excitation conditions in terms of their influence on iron loss.

A transient finite element method analysis combined with an extended iron-loss model was used to evaluate discussed effects on the stator’s iron losses. The workflow to obtain a homogenized airgap length accounting for cut edge effects was established.

The paper concludes that the segmentation in most cases slightly decreases the iron losses in the stator because of the overall reduced magnetic flux density B due to the additional air gaps in the magnetic circuit. An increase of the individual components, as well as total power loss, was observed in the Pole Chain segmentation design. In general, segmentation did not change the total iron losses significantly. However, different segmentation methods resulted in the different distortion of the magnetic field and, consequently, in different iron loss compositions. The analysed segmentation methods exhibited different iron loss behaviour with respect to the operation points of the machine. The final finding is that analysed stator segmentations had a negligible influence on the total iron loss. Therefore, applying segmentation is an adequate measure to improve PMSMs as it enables, e.g. increase of the winding fill factor or simplifying the assembly processes, etc.

The influence of stator segmentation on iron losses was analysed. An in-depth evaluation was performed to determine how the discussed changes influence the individual iron loss components. A workflow was developed to achieve a computationally cheap homogenized model.

The purpose of this paper is to evaluate the cogging torque in a surface-mounted permanent magnet (SPM) machine with both uniformly and non-uniformly segmented stator cores and to find out the optimal solution of stator core segmenting.

The cogging torque with segmented stators is synthesized from a single slot model, and analytical prediction is given to analyze the cogging torque with both uniformly and non-uniformly segmented stators. Finite element method (FEM) is used to figure out the electromagnetic field and validate the analytical prediction. Moreover, models with various shapes and positions of connecting tongues between the stator core segments are explored to achieve the optimal design.

The cogging torque is found to be greatly related to the number of segments and the electrical angle between adjacent additional air gaps caused by the tolerance of stator segments. Different shapes of the connecting tongues are tested and proved to be of great importance to the flux density, both radial and tangential, and therefore affect the cogging torque. Finally, position of the connecting tongues is perceived to have little influence on the performance of machine.

By utilizing analytical prediction and FEM calculation, the optimal solution is discussed to minimize the cogging torque in the SPM machine from the perspective of the stator core segmentation.

This paper establishes formula of cogging torque with segmented stators and predicts the variation of cogging torque with analytical method. Besides, different combinations of segments are compared and measures to reduce the cogging torque produced by the segmentation are proposed.

The purpose of this paper is to provide a comparison of synchronous permanent magnet machine types for wide constant power speed range operation.

A combination of analytical models and finite element analysis is used to conduct this study.

The paper has presented a detailed comparison between various types of synchronous PM machines for applications requiring a wide speed range of constant‐power operation. Key observations include: surface permanent magnet (SPM) and interior permanent magnet (IPM) machines can both be designed to achieve wide speed ranges of constant‐power operation. SPM machines with fractional‐slot concentrated windings offer opportunities to minimize machine volume and mass because of their short winding end turns and techniques for achieving high‐slot fill factors via stator pole segmentation. High back‐emf voltage at elevated speeds is a particular issue for SPM machines, but also poses problems for IPM machine designs when tight maximum limits are applied. Magnet eddy‐current losses pose a bigger design issue for SPM machines, but design techniques can be applied to significantly reduce the magnitude of these losses. Additional calculations not included here suggest that the performance characteristics of the inverters accompanying each of the four PM machines are quite similar, despite the differences in machine pole number and electrical frequency.

The paper is targeting traction applications where a very wide speed range of constant‐power operation is required.

Results presented are intended to provide useful guidelines for engineers faced with choosing the most appropriate PM machine for high‐constant power speed ratio applications. As in most real‐world drive design exercises, the choice of PM machine type involves several trade‐offs that must be carefully evaluated for each specific application.

The paper provides a comprehensive comparison between different types of synchronous PM machines, which is very useful in determining the most suitable type for various applications.

For an accurate simulation of the temperature distribution inside an electrical machine a method for deriving the convective heat transfer coefficient numerically would be desirable. The purpose of this paper is to present a reliable simulation setup, which is able to reproduce the measured convective heat transfer coefficient at certain spots on the end windings of an electric machine.

The heat flux density on certain spots on the end windings of an induction motor have been measured with heat flux sensors, in order to find out the convective heat transfer coefficient. To identify the air mass flow inside a cooling duct of an encapsulated cooling circuit during the operation of the motor, the pressure loss inside the duct has been measured. The measured data for temperature and air mass flow have been used as boundary conditions for the identification of the convective heat transfer coefficient with a commercial software for computational fluid dynamics (CFD).

The measured data for the local convective heat transfer coefficients have been compared to the results of the numerical simulation for various rotational velocities. The quality of the simulated convective heat transfer coefficient depending on the rotational velocity meets the measured values. Owing to the used simplified model, the quantity of the measured values differ strongly around the simulated coefficient for the convective heat transfer.

The derivation of the convective heat transfer is a challenging subject in CFD but has become more reliable with the invention of the SST and the SAS‐SST turbulence model. In the present work, measurements on the end windings have been compared to simulation results derived with the SAS‐SST turbulence model.

The purpose of this paper is to compare the study between two topologies of fractional-slot permanent-magnet machines such that: double-layer topology and single-layer one. The comparison considers the assessment of the iron loss in the laminated cores of the magnetic circuit as well as in the permanent magnets (PMs) for constant torque and flux weakening ranges.

The investigation of the hysteresis and eddy-current loss has been carried out using 2D transient FEA models.

It has been found that the stator iron losses are almost the same for both topologies. Whereas, the single-layer topology is penalized by higher iron loss especially the eddy-current ones taking place in the PMs. This is due to their denser harmonic content of the armature air gap MMF spatial repartition.

The analysis of the iron loss maps in different parts of each machine including stator and rotor laminations as well as the PMs, in one hand, and the investigation of their variation with respect to the speed, in the other hand, represent the major contribution of this work.

The purpose of this paper is to calculate slotting-based eddy currents in permanent magnet excited synchronous machine (PMSM) taking into account axial and circumferential segmentation of magnets.

An analytical approach to calculate eddy current losses in PM caused by slotting harmonics of PMSM is presented. The eddy current reaction field is taken into account as well as axial and circumferential segmentation of the magnets.

The analytical model provides results comparable to 3D-FEM calculations even at high frequencies at reduced computation costs. To generalize the results the magnetic Reynold’s number is introduced.

Taking into account the axial and circumferential segmentation in the PDE; the approach is much more accurate compared to known approaches; accuracy is comparable to 3D-FEA.

Reducing eddy current losses in magnets of electrical machines can be obtained by means of several techniques. The magnet segmentation is the most popular one. It imposes the least restrictions on machine performances. This paper investigates the effectiveness of the magnet circumferential segmentation technique to reduce these undesirable losses. The full and partial magnet segmentation are both studied for a frequency range from few Hz to a dozen of kHz. To increase the efficiency of these techniques to reduce losses for any working frequency, an optimization strategy based on coupling of finite elements analysis and genetic algorithm is applied. The purpose of this paper is to define the parameters of the total and partial segmentation that can ensure the best reduction of eddy current losses.

First, a model to analyze eddy current losses is presented. Second, the effectiveness of full and partial magnet circumferential segmentation to reduce eddy loss is studied for a range of frequencies from few Hz to a dozen of kHz. To achieve these purposes a 2-D finite element model is developed under MATLAB environment. In a third step of the work, an optimization process is applied to adjust the segmentation design parameters for best reduction of eddy current losses in case of surface mounted permanent magnets synchronous machine.

In case of the skin effect operating, both full and partial magnet segmentations can lead to eddy current losses increases. Such deviations of magnet segmentation techniques can be avoided by an appropriate choice of their design parameters.

Few works are dedicated to investigate partial magnet segmentation for eddy current losses reduction. This paper studied the effectiveness and behaviour of partial segmentation for different frequency ranges. To avoid eventual anomalies related to the skin effect an optimization process based on the association of the finite elements analysis to genetic algorithm method is adopted.

This study aims to calculate eddy current losses in permanent magnets of BLDC machine in the generator mode of operation with no‐load.

Stator slot openings and special design of the stator poles cause changes in the magnetic flux density changes in permanent magnets. The stator windings are not connected to an outer source and no currents flow in them. The induced eddy currents in permanent magnets are dependent solely on the stator geometry. Analytical approach to calculate the eddy current density distribution in permanent magnets is based on known distribution of magnetic flux density in the air‐gap of BLDC. The magnetic flux density distribution is obtained from magneto‐static finite element model of BLDC. For verification of analytical approach the eddy current density distribution in permanent magnets is also calculated by magneto‐transient finite element model of BLDC.

The eddy current losses in PM obtained with the FEM indicate additional heating of the BLDC machine at high rotational speeds even when it operates at no load. When some special stator designs (the side of the air gap) are needed, the losses in PMs and their heating increase.

To get more precise results, the proposed analytical method for eddy current losses calculation in PM should be further analyzed. More geometric parameters of the BLDC design should be introduced to analytical formulations, especially those which affect variations in reluctance.

When some special stator designs (the side of the air gap) are needed, the losses in PMs should be observed. This is particularly recommended at higher rotation velocities. Any kind of magnetic flux density change induces eddy currents and together with them also power losses. These losses give rise to additional heating of PM. With this, the temperature‐dependent working characteristic of PM (second quadrant of the B‐H curve) moves toward the coordinate origin point. The overall machine performance is reduced. The presented work gives the view about happenings in permanent magnets regarding induced eddy current losses. It is a useful tool for fast estimation and reduction of eddy current losses in PM due to stator geometry.

The value of the paper is the closed view about happenings in permanent magnets regarding induced eddy currents and the calculation of eddy current losses in rotor permanent magnets of BLDC due to stator design. The originality is in the analytical approach to calculate the eddy current losses based only on known magneto‐static flux density distribution in air‐gap of BLDC.

The purpose of this paper is to propose a new outer‐rotor permanent‐magnet flux‐switching machine (ORPMFSM) for electric vehicle (EV) in‐wheel propulsion. The paper documents both the design procedure and performance investigation of this novel machine.

The topology and preliminary sizing equations of the ORPMFSM are introduced. The rotor poles are optimized, whilst the machine losses are particularly investigated, using 2‐D finite element analysis (FEA).

An ORPMFSM, with 12 stator poles and 22 rotor poles, is most suitable for the proposed EV application. The analytical sizing equations are quite efficient with a sufficient accuracy for the preliminary design. The optimal rotor pole width from the FEA results is nearly 1.3 times the original value which was proposed in early literatures. The efficiency of the proposed machine under rated load is slightly low, as a result of significant eddy current losses in the permanent magnets. The losses can be effectively suppressed with the technique of magnet segmenting. The predicted outstanding performance implies that by adopting magnet segmentation the proposed machine is a leading contender for EV direct drives.

The outer‐rotor structure of PMFSM was not addressed in early literatures. This paper provides designers with the technical background and an alternative candidate for the EV propulsion.

The purpose of this paper is to investigate an alternative simplified analytical approach for the design of electric machines. Numerical-based finite element method (FEM) is a powerful tool for accurate modelling and electromagnetic performance analysis of electric machines. However, computational complexity, magnetic saturation, complex stator structure and time consumption compel researchers to adopt alternate analytical model for initial design of electric machine especially flux switching machines (FSMs).

In this paper, simplified lumped parameter magnetic equivalent circuit (LPMEC) model is presented for newly developed segmented PM consequent pole flux switching machine (SPMCPFSM). LPMEC model accounts influence of all machine parts for quarter of machine which helps to reduce computational complexity, computational time and drive storage without affecting overall accuracy. Furthermore, inductance calculation is performed in the rotor and stator frame of reference for accurate estimation of the self-inductance, mutual inductance and dq-axis inductance profile using park transformation.

The developed LPMEC model is validated with corresponding FEA using JMAG Commercial FEA Package v. 18.1 which shows good agreement with accuracy of ∼98.23%, and park transformation precisely estimates the inductance profile in rotor and stator frame of reference.

The model is developed for high-speed brushless AC applications.

The proposed SPMCPFSM enhance electromagnetic performance owing to partitioned PMs configuration which make it different than conventional designs. Moreover, the developed LPMEC model reduces computational time by solving quarter of machine.