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The effects of fatigue load level and plate thickness on the fatigue performance of reinforced concrete T-beam bridges.

Fatigue load tests were performed based on the fatigue damage theory of reinforced concrete, combined with finite element model analysis. The other conditions are controlled separately, and the fatigue performance of the T-beam bridge carriageway slab under different fatigue load levels and different plate thicknesses is studied.

The fatigue process of the carriageway slab of a reinforced concrete T-beam bridge is divided into three stages: fatigue damage generation, fatigue damage development and fatigue failure. Under certain other conditions, as the fatigue load level increases, the fatigue damage of the carriageway slab accelerates; as the thickness of the carriageway slab increases, the fatigue resistance of the carriageway slab improves.

Tests and simulations have been carried out, but have not been applied to actual engineering for the time being.

Increasing the thickness of the carriageway slab in actual engineering is conducive to improving the fatigue performance of the bridge, and heavy-duty traffic has a greater impact on the durability of the bridge.

It has certain reference value for bridge design, inspection and subsequent maintenance and reinforcement.

The originality of this article lies in designing and carrying out static and cyclic load tests separately, while introducing material damage models based on a large number of references and combining finite element analysis to consider the impact of a specific factor on fatigue performance. The test and analysis results can provide reference for bridge design and inspection.

Numerous metals can be processed using the additive manufacturing process laser-based powder bed fusion of metals (PBF-LB/M, ISO/ASTM 52900). The main advantages of additive manufacturing technologies are the high degree of design freedom and the cost-effective implementation of lightweight structures. This could be profitable for gears with increased power density, combining reduced mass with considerable material strength. Current research on additively manufactured gears is focused on developing lightweight structures but is seldom accompanied by simulations and even less by mechanical testing. There has been very little research into the mechanical and material properties of additively manufactured gears. The purpose of this study is to investigate the behavior of lightweight structures in additively manufactured gears under static loads.

This research identifies the static load-carrying capacity of helical gears with different lightweight structures produced by PBF-LB/M with the case hardening steel 16MnCr5. A static gear loading test rig with a maximum torque at the pinion of T₁ = 1200 Nm is used. Further focus is set on analyzing material properties such as the relative density, microstructure, hardness depth profile and chemical composition.

All additively manufactured gear variants show no failure or plastic deformation at the maximum test load. The shaft hub connection, the lightweight hub designs and the gearing itself are stable and intact regarding their form and function. The identified material characteristics are comparable to conventionally manufactured gears (wrought and machined), but also some particularities were observed.

This research demonstrates the mechanical strength of lightweight structures in gears. Future research needs to consider the dynamic load-carrying capacity of additively manufactured gears.

SOME faulty castings of aluminium—and magnesium—alloys were partly statically loaded and partly dynamically loaded in imitation of operational conditions, up to the point of rupture. From the test results it was possible to obtain some basic facts for the estimation of casting faults.

The purpose of this paper is to develop a mathematical model to determine optimum hollowness of a layered cylindrical hollow rolling element when it contacts with a flat plate.

In this work, finite element analysis (FEA) is carried out for different hollowness percentages ranging from 10 to 90 layered cylindrical hollow rolling elements corresponding to five standard NU 22 series bearings, i.e. 2206, 2210, 2215, 2220 and 2224. An experimental investigation is carried out for the NU 2206-layered cylindrical hollow roller bearing (LCHRB) at optimum hollowness under static loading condition.

Different parameters, such as bending stress (von Mises stress at the bore of the roller), von Mises stress, contact pressure and deflection in loaded contact are presented here.

The value of this research work is the development of a generalized solution that can be used to find the exact value of optimum hollowness for the layered cylindrical hollow rolling element, which is dependent on the yield strength of the material and the geometry of the roller under static loading condition. A static load test rig is designed to observe the load carrying capacity of the LCHRB as compared to the hollow cylindrical roller bearing.

THE Trident has been designed with the objective of achieving freedom from fatigue cracks on the primary structure, during the operational life of the aircraft. Additionally, in areas where the fail safe concept can be applied, the design aim has been to provide multiple load paths and/or crack stoppers so that, in the event of any one member failing, the remaining structure can sustain at least limit loads for a longer period than the interval specified between major inspections of the structure. In the places where it is not possible to apply the fail safe concept, that is on flap and slat tracks, tailplane hinge fitting, engine mountings and landing gear, a substantial margin of safe life is provided.

When the reinforced concrete beams are reinforced by bonding steel plates to the bottom, excessive use of steel plates will make the reinforced concrete beams become super-reinforced beams, and there are security risks in the actual use of super-reinforced beams. In order to avoid the occurrence of this situation, the purpose of this paper is to study the calculation method of the maximum number of bonded steel plates to reinforce reinforced concrete beams.

First of all, when establishing the limit failure state of the reinforced member, this paper comprehensively considers the role of the tensile steel bar and steel plate and takes the load effect before reinforcement as the negative contribution of the maximum number of bonded steel plates that can be used for reinforcement. Through the definition of the equivalent tensile strength, equivalent elastic modulus and equivalent yield strain of the tensile steel bar and steel plate, a method to determine the relative limit compression zone height of the reinforced member is obtained. Second, based on the maximum ratio of (reinforcement + steel plate), the relative limit compression zone height and the equivalent tensile strength of the tensile steel bar and steel plate of the reinforced member, the calculation method of the maximum number of bonded steel plates is derived. Then, the static load test of the test beam is carried out and the corresponding numerical model is established, and the reliability of the numerical model is verified by comparison. Finally, the accuracy of the calculation method of the maximum number of bonded steel plates is proved by the numerical model.

The numerical simulation results show that when the steel plate width is 800 mm and the thickness is 1–4 mm, the reinforced concrete beam has a delayed yield platform when it reaches the limit state, and the failure mode conforms to the basic stress characteristics of the balanced-reinforced beam. When the steel plate thickness is 5–8 mm, the sudden failure occurs without obvious warning when the reinforced concrete beam reaches the limit state. The failure mode conforms to the basic mechanical characteristics of the super-reinforced beam failure, and the bending moment of the beam failure depends only on the compressive strength of the concrete. The results of the calculation and analysis show that the maximum number of bonded steel plates for reinforced concrete beams in this experiment is 3,487 mm². When the width of the steel plate is 800 mm, the maximum thickness of the steel plate can be 4.36 mm. That is, when the thickness of the steel plate, the reinforced concrete beam is still the balanced-reinforced beam. When the thickness of the steel plate, the reinforced concrete beam will become a super-reinforced beam after reinforcement. The calculation results are in good agreement with the numerical simulation results, which proves the accuracy of the calculation method.

This paper presents a method for calculating the maximum number of steel plates attached to the bottom of reinforced concrete beams. First, based on the experimental research, the failure mode of reinforced concrete beams with different number of steel plates is simulated by the numerical model, and then the result of the calculation method is compared with the result of the numerical simulation to ensure the accuracy of the calculation method of the maximum number of bonded steel plates. And the study does not require a large number of experimental samples, which has a certain economy. The research result can be used to control the number of steel plates in similar reinforcement designs.

This paper aims to focus on establishing the bond-slip constitutive relation of mortar anchor under high loading rates by the dynamic pull-out test.

Self-made specimens were made for the dynamic pull-out test to explore the bond performance of mortar anchor, and the bond-slip constitutive relation of mortar anchor under high loading rates was established according to the analysis of test data.

During the loading process, the position of the peak bond stress was observed to translate to the free end. The bearing capacity of the mortar anchor was enhanced to some extent due to the increase of the loading rate.

The bond-slip constitutive relation of mortar anchor under high loading rates was established with the introduction of the position function and dynamic-load expanded coefficient.

As the service time of bridges increases, the degradation of bending capacity, the lack of safety reserves and the decrease in bridge reliability are common in early built bridges. Due to the defective lateral hinge joints, hollow slab bridges are prone to cracking of hinge joint between plates, transverse connection failure and stress of single plates under the action of long-term overload and repeated load. These phenomena seriously affect the bending capacity of the hollow slab bridge. This paper aims to describe a new method of simply supported hollow slab bridge reinforcement called polyurethane–cement (PUC) composite flexural reinforcement.

This paper first studies the preparation and tensile and compressive properties of PUC composite materials. Then, relying on the actual bridge strengthening project, the 5 × 20 m prestressed concrete simply supported hollow slab was reinforced with PUC composites with a thickness of 3 cm within 18 m of the beam bottom. Finally, the load test was used to compare the performance of the bridge before and after the strengthening.

Results showed that PUC has high compressive and tensile strengths of 72 and 46 MPa. The static test revealed that the measured values and verification coefficients of the measured points were reduced compared with those before strengthening, the deflection and strain were reduced by more than 15%, the measured section stiffness was improved by approximately 20%. After the strengthening, the lateral connection of the bridge, the strength and rigidity of the structure and the structural integrity and safety reserves were all significantly improved. The application of PUC to the flexural strengthening of the bridge structure has a significant effect.

As a new type of material, PUC composite is light, remarkable and has good performance. When used in the bending strengthening of bridge structures, this material can improve the strength, rigidity, safety reserve and bending capacity of bridges, thus demonstrating its good engineering application prospect.

This paper presents the experimental and numerical results of the bending properties of low-height prestressed T-beams. The purpose is to study the bearing capacity, failure state and strain distribution of low-height prestressed T-beams.

First, two 13 m-long full-size test beams were fabricated with different positions of prestressed steel bundles in the span. The load–deflection curves and failure patterns of each test beam were obtained through static load tests. Secondly, the test data were used to validate the finite element model developed to simulate the flexural behavior of low-height prestressed T-beams. Finally, the influence of different parameters (the number of prestressed steel bundles, initial prestress and concrete strength grade) on the flexural performance of the test beams is studied by using a finite element model.

The test results show that when the distance of the prestressed steel beam from the bottom height of the test beam increases from 40 to 120 mm, the cracking load of the test beam decreases from 550.00 to 450.00 kN, reducing by 18.18%, and the ultimate load decreases from 1338.15 to 1227.66 kN, reducing by 8.26%, therefore, the increase of the height of the prestressed steel beam reduces the bearing capacity of the test beam. The numerical simulation results show that when the number of steel bundles increases from 2 to 9, the cracking load increases by 183.60%, the yield load increases by 117.71% and the ultimate load increases by 132.95%. Therefore, the increase in the number of prestressed steel bundles can increase the cracking load, yield load and ultimate load of the test beam. When the initial prestress is from 695 to 1,395 MPa, the cracking load increases by 69.20%, the yield load of the bottom reinforcement increases by 31.61% and the ultimate load increases by 3.97%. Therefore, increasing the initial prestress can increase the cracking load and yield load of the test beam, but it has little effect on the ultimate load. The strength grade of concrete increases from C30 to C80, the cracking load is about 455.00 kN, the yield load is about 850.00 kN and the ultimate load is increased by 4.90%. Therefore, the improvement in concrete strength grade has little influence on the bearing capacity of the test beam.

Based on the experimental study, the bearing capacity of low-height prestressed T-beams with different prestressed steel beam heights is calculated by finite element simulation, and the influence of different parameters on the bearing capacity is discussed. This method not only ensures the accuracy of bearing capacity assessment, but also does not require a large number of samples and has a certain economy. The study of prestressed low-height T-beams is of great significance for understanding the principle and application of prestressed technology. Research on the mechanical behavior and performance of low-height prestressed T beams can provide a scientific basis and technical support for the design and construction of prestressed concrete structures. In addition, the study of prestressed low-height T-beams can also provide a reference for the optimization design and construction of other structural types.

Most existing studies are confined to model beam tests, which cannot reflect the actual strengthening effects provided by prestressed carbon-fiber-reinforced polymer (CFRP) plates to existing bridges. Hence, the actual capacity for strengthening existing bridges with prestressed CFRP plates is becoming an important concern for researchers. The paper aims to discuss these issues.

Static load tests of in-service prestressed concrete hollow slabs before and after strengthening are conducted. Based on the results of the tests, the failure characteristics, failure mechanism and bending performance of the slabs are compared and analyzed. Nonlinear finite element method is also used to calculate the flexural strength of the strengthened beams prestressed with CFRP plates.

Test results show that prestressed CFRP plate strengthening technology changes the failure mode of hollow slabs, delays the development of deflection and cracks, raises cracking and ultimate load-carrying capacity and remarkably improves mechanical behavior of the slab. In addition, the nonlinear finite element analyses are in good agreement with the test results.

Strengthening with prestressed CFRP plates has greater advantages compared to traditional CFRP plate strengthening technology and improves active material utilization. The presented finite element method can be applied in the flexural response calculations of strengthened beams prestressed with CFRP plates. The research results provide technical basis for maintenance and reinforcement design of existing bridges.