Search results

1 – 10 of over 42000
Article
Publication date: 22 November 2017

Zhou Rongmei and Qin Xiaoxuan

As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to…

Abstract

Purpose

As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to introduce one kind of pneumatic compact spinning, four-line compact spinning (FLCS), into the silk spinning, and study and comparatively analyze corresponding yarn and fabric qualities.

Design/methodology/approach

First, two kinds of spun silk and viscose blend yarns, 120 Nm (8.3 tex) and 205 Nm (4.9 tex), were spun on the common ring spinning frame FK501 and spinning frame modified by FLCS, respectively. Then, after the plying and singeing procedures, the ply yarns 120 and 205 Nm/2 were produced. The evenness, breaking strength, and hairiness of the spun bobbin yarns and ply yarns were tested and comparatively analyzed. Then, properties of corresponding woven fabric, including the weight, thickness, permeability, stiffness, softness, smoothness, draping, wrinkle recovery, hand-touching (RHV), were measured and comparatively analyzed.

Findings

For the spun yarns, it is shown that by using the compact spinning method, the comprehensive quality of spun-silk blend bobbin and ply yarns are improved. For the fabrics, it is shown that compared with the fabric made of ring yarn, the weight and thickness of fabric made of compact yarn decreased, and the air permeability of fabric increased, but the difference is tiny. Meanwhile, the stiffness, smoothness of fabric made of compact yarn increased slightly, but the softness decreased slightly, leading to a little worse fabric hand-touching.

Originality/value

In the paper, one kind of pneumatic compact spinning, FLCS, was introduced into the silk spinning, and corresponding yarn and fabric qualities were studied and comparatively analyzed.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 7 September 2015

Xinjin Liu and Xuzhong Su

Solospun technology is one of the most important new spinning methods, which is implemented by dividing Ring spinning triangle into several small primary triangles and one final…

Abstract

Purpose

Solospun technology is one of the most important new spinning methods, which is implemented by dividing Ring spinning triangle into several small primary triangles and one final triangle by a Solospun roller. That is, there are two parts of spinning triangle in the Solospun technology, including primary triangles part and final triangle part. In the general case, the primary triangles are much smaller than final triangle. Therefore, the purpose of this paper is to present theoretical study of Solospun yarn torqueby linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored.

Design/methodology/approach

The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given. Then, as an application of the proposed method, 14.6 tex cotton yarns were taken as an example for the numerical simulations. The fiber tension in the Solospun spinning triangles and corresponding yarn torque were simulated numerically by using Matlab software. The relationships between yarn torque and spinning triangle parameters are analyzed according to the simulation results. Furthermore, the properties of spun yarns produced by the Solospun and Ring spinning system are evaluated and analyzed by using the simulation results.

Findings

It is shown that comparing with the Ring spun yarn, Solospun yarn torque is a little larger. Meanwhile, with an increase of substrand number, the fluctuation of curve of average fiber tension in Solospun system is increased firstly, and then decreased, i.e. showing parabola shape, potentially leading to corresponding change of yarn torque.

Originality/value

In this paper, theoretical study of Solospun yarn torque is presented by linking the fiber tension in the spinning triangle to yarn torque under the assumption that the primary triangles and the primary twist are ignored. The theoretical model of the residual torque within Solospun yarn due to the fiber tension was given.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 June 2015

Xinjin Liu, Xuzhong Su and Hong Zhang

Spinning triangle is a critical region in the spinning process of staple yarn, which geometry influences the distribution of fiber tension and determines the qualities of yarn…

Abstract

Purpose

Spinning triangle is a critical region in the spinning process of staple yarn, which geometry influences the distribution of fiber tension and determines the qualities of yarn directly. Therefore, the purpose of this paper is to investigate the fiber tension distribution at the twist point.

Design/methodology/approach

First, one theoretical model of fiber tension distributions at the twist point is given according to the motion law of fibers in the spinning triangle. Then, one calculation method of fiber tension at the twist point is given by two steps. First, the initial tension of each fiber at the front nip line caused by the yarn load should be calculated according to the models obtained based on the principle of minimum potential energy. Second, the fiber tensions at the twist point can be calculated using the obtained model in this paper. Finally, as an application of the proposed method, spinning triangles of a modified ring spinning system with a pair of offset device which can change the horizontal offset of the twist point to the symmetric axis of nip line of the spinning triangle continuously are studied. The fiber tension distributions are simulated numerically.

Findings

It is shown that the fiber tension distributions at the twist point can be determined by fiber feeding into and out the spinning triangle speed, the initial tension of each fiber at the front nip line, fiber tensile Young’s modulus and cross-sectional area, the number of fibers at spinning triangle and the individual fiber angle with the center fiber. The spinning experiment shows that taking appropriate right or left offset of the spinning triangle can help to improve the spun yarn qualities.

Originality/value

In this paper, the fiber tension distribution at the twist point is investigated. One theoretical model of fiber tension distributions at the twist point is given according to the motion law of fibers in the spinning triangle first. Then, one calculation method of fiber tension at the twist point has been given under the assumption that the initial tension of each fiber at the front nip line is caused by the yarn load.

Details

International Journal of Clothing Science and Technology, vol. 27 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 18 April 2017

Xinjin Liu and Xingfeng Wang

Spun silk is one of the top grade textile materials, and its products have high added value and meet the needs of the market. However, the technology level and process design of…

Abstract

Purpose

Spun silk is one of the top grade textile materials, and its products have high added value and meet the needs of the market. However, the technology level and process design of silk spinning are still much lower than cotton spinning; especially singeing is applied on spun silk yarn, and generates waste materials. The purpose of this paper is to introduce a kind of pneumatic compact spinning, four-line compact spinning (FLCS), into silk spinning and study the corresponding spun yarn qualities.

Design/methodology/approach

First, taking the silk spinning frame FK501 as an example, the process of modification of FLCS is presented. Then, three kinds of spun silk yarns, 80 Nm (12.5tex), 100 Nm (10tex) and 120 Nm (8.3tex), are spun on the common silk spinning frame FK501 and the spinning frame modified with FLCS. The evenness, breaking strength and hairiness of spun yarns are tested and comparatively analyzed. After the ply yarn production, three singeing procedures should be applied on the ring ply yarns, while only two singeing procedures should be applied on the compact ply yarns, which is beneficial for material saving.

Findings

The results show that compared with ring spun silk yarns, the comprehensive quality of compact spun silk yarns is improved, especially the harmful long hairiness (=3 mm) of yarn. Compared with the single spun silk yarn, the comprehensive qualities of the ply yarn are improved; especially, the breaking strength of the ply yarns is two times larger than the single yarn. After singeing, the hairiness of the ply yarn is decreased greatly, and the evenness is also improved, while the strength is decreased. Compared with ring spun silk yarn, the singeing times of compact spun silk yarn can be decreased, and the gas consumption in each singeing is also decreased, which is beneficial for material saving.

Originality/value

In this paper, a kind of pneumatic compact spinning, FLCS, is introduced into the silk spinning. It is shown that compared with ring spun silk yarns, the comprehensive quality of compact spun silk yarns is improved, especially the harmful long hairiness (=3 mm) of yarn. After the ply yarn production, three singeing procedures should be applied on the ring ply yarns, while only two singeing procedures should be applied on the compact ply yarns, which is beneficial for material saving.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 14 May 2020

Daniel Klatt, Alina Mielke and Christian Mundt

Spinning slender bodies are affected by lateral Magnus forces and moments when exposed to cross-flow. The effects occurring for spinning bodies of revolution in combination with…

Abstract

Purpose

Spinning slender bodies are affected by lateral Magnus forces and moments when exposed to cross-flow. The effects occurring for spinning bodies of revolution in combination with stabilising or control surfaces such as canards are not yet fully explained. Therefore the present work aims to investigate the phenomena arising from the interactions of a roll-decoupled guidance unit with a spinning rear body are investigated.

Design/methodology/approach

A generic tangential-ogive-cylinder projectile equipped with deflectable canards on a roll-decoupled nose is investigated by means of 3D Reynolds-averaged Navier–Stokes simulations at Mach number 2 for angles of attack up to 22 degrees. Different canard deflection angles up to 9 degrees are considered. Global aerodynamic coefficients as well as local flow fields are analysed to explain the interactions occurring between the roll-decoupled guidance unit and the spinning rear body.

Findings

The deflected canards lead to flow interactions resulting in lateral forces and moments even without a spinning motion of the rear part. Depending on the canard deflection angles, these forces act in or against the direction of the classical Magnus effect. For angles of attack smaller than 10 degrees it is possible for the current body geometry to directly superpose the lateral effects resulting from the fins for the non-spinning model with those occurring for the non-finned but spinning model to obtain the total forces and moments acting on a spinning model with canted canards. However, the lateral effects generated on the guidance unit itself are insignificant compared to the canard-induced effects on the rear body.

Originality/value

A detailed analysis of the interaction effects arising from a decoupled guidance unit containing canards with a non-spinning/spinning rear body is performed and the underlying phenomena are revealed.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 October 1994

Momir Nikolic, Janez Cerkvenik and Zoran Stjepanovic

Presents the mechanical models of ring, rotor and air‐jet staple yarn formation. The analysis of formation peculiarities has enabled the establishment of differences among them in…

Abstract

Presents the mechanical models of ring, rotor and air‐jet staple yarn formation. The analysis of formation peculiarities has enabled the establishment of differences among them in micro‐ and macrostructure as well as in their mechanical and physical properties. The comparison of yarn and fabric quality parameters will be very valuable for weavers, knitters, garment manufacturers, finishers and designers. Gives productivity, spinability and economic factors for ring spinning, OE‐rotor and air‐jet spinning processes.

Details

International Journal of Clothing Science and Technology, vol. 6 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 2 September 2019

Xuzhong Su and Xinjin Liu

The purpose of this paper is to theoretically study the effects of ring spinning triangle division on spun yarn torques.

Abstract

Purpose

The purpose of this paper is to theoretically study the effects of ring spinning triangle division on spun yarn torques.

Design/methodology/approach

The case that the spinning triangle is divided into two parts, primary triangles and final triangle, is investigated. Theoretical model of yarn torque was given by linking the fiber tension in the spinning triangle to yarn torque under the assumption that the arrangement of fibers (substrands) in the substrands (yarn) is hexagonal close packing. Then, as an application of the proposed method, 14.6tex cotton yarns were taken as an example for the numerical simulations.

Findings

The fiber tensions in the divided spinning triangles and corresponding yarn torques were simulated numerically by using MATLAB software. The effects of division proportions and number of primary triangles on spun yarn torques are analyzed theoretically.

Originality/value

It is shown that suitable spinning triangle division is benefit for reducing yarn torque.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 15 January 2020

Wei Yanhong, Xinjin Liu, Xuzhong Su and Zhao Zhimin

In order to develop high shape retention yarn and investigate the effects of spinning process and core yarn contents on the shape retention of yarn, in this paper, three kinds of…

Abstract

Purpose

In order to develop high shape retention yarn and investigate the effects of spinning process and core yarn contents on the shape retention of yarn, in this paper, three kinds of yarns, JC/T400 18.5tex (55.6dtex) core-spun yarn, JC/T400 18.5tex (44.4dtex) core-spun yarn and JC18.5tex pure cotton yarn were spun by using the complete condensing Siro-spinning technology. The paper aims to discuss these issues.

Design/methodology/approach

In this paper, the core-spun yarns were spun by using the complete condensing spinning and Siro-spinning technology. Two key spinning processes, yarn twist factor and core yarn pre-draft ratio, were optimized by using the orthogonal test method first. Then, via the variable control method, the position of the core yarn, the position of the bell mouth and the center distance between two bell mouths were optimized, respectively, and corresponding optimal spinning process of the three yarns was determined. Finally, the yarns were spun under the optimal process, and the performance of the spun yarns was tested and compared.

Findings

Results show that the yarn twist factor affects yarn strength and hairiness, the position of bell mouth affects the evenness and hairiness of the yarn mainly, and the position of the core yarn affects the coverage and hairiness of the yarn. For the Z-twist spinning, the core yarn enters the front roller from the left side of two strands center, which is beneficial to improve the covering effect of core yarn, and reduce the pilling phenomenon of the yarn. The contents of core yarn affect indicators of the yarn shape retention, such as yarn strength, elastic recovery and abrasion resistance.

Originality/value

The shape retention of yarns affects the shape retention of fabrics, and the production of yarn with high shape retention is a key step in achieving shape retention of fabrics. At present, there are little studies on the shape retention of yarns, most researchers shave focused on shape retention of fabrics. Using the complete condensing Siro-spinning method to spin the core-spun yarn can improve the quality of the yarn. Compared with traditional ring-spinning yarns, the addition of the core yarn can improve the shape retention of the yarn.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 August 2016

Xinjin Liu, Hong Zhang and Xuzhong Su

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the…

Abstract

Purpose

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the spinning triangle. Compact spinning with perforated drum and lattice apron are mainly two kinds of pneumatic compact spinning now. The purpose of this paper is to study the comparative analysis on four kinds of pneumatic compact spinning systems, including two kinds of compact spinning with perforated drum: Rieter’s COM4 and complete condensing spinning (CCS), two kinds of compact spinning with lattice apron: Sussen’s three-line compact spinning (TLCS) and Toyota’s four-line compact spinning (FLCS).

Design/methodology/approach

First, the basic properties of four systems were introduced and comparatively analyzed. Then, the 29.2 tex (20S), 14.6 tex (40S), 9.7 tex (60S) and 7.3 tex (80S) combed cotton yarns were spun in the four pneumatic compact spinning systems and ring spinning system, respectively. The evenness, breaking strength and hairiness of spun yarns were tested. Finally, the properties of corresponding woven fabric were tested.

Findings

It is shown that comparing to compact spinning with lattice apron, the disposable input cost of compact spinning with perforated drum is higher, but the maintenance cost is lower. Comparing to compact spinning with lattice apron, the evenness of yarn spun by compact spinning with perforated drum is improved whereas the breaking strength is decreased. Furthermore, although harmful long hairiness (=3 mm) of yarn spun by CCS is a little more, the beneficial short hairiness (1-2 mm) is also more, which can make the fabric fullness and have better comfortable feeling.

Originality/value

In the paper, comparative analysis on four kinds of pneumatic compact spinning systems, compact spinning with perforated drum: Rieter’s COM4 and CCS, and compact spinning with lattice apron: Sussen’s TLCS and Toyota’s FLCS, were studied. The basic properties, spun yarn qualities and properties of corresponding woven fabric of four systems were analyzed comparatively.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 July 1999

Hiroshi Ishida

What were the spinning industries like in the initial stage in Japan? From which class did the founders of these industries come, ex‐warrior or commoners (merchants or farmers)…

Abstract

What were the spinning industries like in the initial stage in Japan? From which class did the founders of these industries come, ex‐warrior or commoners (merchants or farmers)? This will interest readers. Viewed from a capital investment, it was most significant in Japan whether the government financed an industry or not. This article deals with Tanigawa Tatsumi, the founder president (presidency 1885‐1911) of Okayama Cotton Spinning Company (an enterprise for employing ex‐warriors). Whereas cotton spinning companies for employing ex‐warriors played an important role in the initial stages of the development of the cotton spinning industry, these became bankrupt before long. Under such circumstances, Tanigawa’s Spinning Company weathered many years. An examination of a brief history of Okayama Spinning Company with special reference to Tanigawa’s life history will reveal the significance of the entrepreneur’s learning and virtue, organizing ability, and leadership. Furthermore, it will make clear what otherwise might have been overlooked about the initial nature of industrialization in Japan.

Details

International Journal of Social Economics, vol. 26 no. 7/8/9
Type: Research Article
ISSN: 0306-8293

Keywords

1 – 10 of over 42000