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The paper developed a novel gallic acid-based rust conversion emulsion (RCE) that is applied in the treatment of rusted steels. The purpose of this paper is to investigate the methods for the synthesis of RCE and study the mechanism of rust conversion.

Conversion emulsion was prepared using styrene, acrylate and self-developed gallic acid (GA)-based rust converter (GRC) via seed emulsion polymerisation. The polymerisable GRC was synthesised by the ring-opening reaction of glycidyl methacrylate with natural GA. The effects of the GRC dosage and its feeding modes on the RCE synthesis were analysed. The corrosion resistance, surface morphology, composition and mechanism of rust conversion coatings were studied using electrochemical tests, scanning electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy (XPS), respectively.

The results showed that conversion coating on rusted steels treated with RCE, with various dosages of GRC (weight per cent), synthesised using seed emulsion polymerisation, exhibited the best adhesion and corrosion resistance. Raman spectroscopy revealed that RCE converted the original multiphase rust into stable crystalline phases of α-Fe₂O₃ and Fe₃O₄. According to XPS and energy dispersive X-ray analysis, the phenolic hydroxyl groups of RCE were proposed to chelate with Fe ions to form macromolecular ferrum compounds.

The pre-rusted steels demonstrated a better corrosion resistance than rust-free steels after treatment with RCE.

The paper developed a novel GA-based RCE with high efficiency and environment-friendly method.

This work is expected to replace the conventional rust conversion paints and cause a significant impact on extending the service life of rusted steels.

The purpose of this research is to study different extra-heavy crude oil-in-water emulsions that can be found in practice for corrosion process of X52 steel adding 60 mg.L-1 of non-ionic surfactant and a corrosion inhibitor (CI). Electrochemical impedance spectroscopy and Tafel plots are carried out. Thus, Bode-modulus and Bode-phase angle plots are discussed. Adsorption isotherms obtained from corrosion rate (CR) values are taken into account.

Two-electrode arrangement is used to characterize the pseudo-capacitance values for X52 steel exposed to water and crude oil phases, mainly. Electrochemical evaluations for X52 steel exposed to extra-heavy crude oil-in-water emulsions are recorded in a conventional three-electrode cell to study the corrosion process as was documented in detail by Quej-Ake et al. (2015). Therefore, all electrodes are placed as close as possible to eliminate the iR-drop.

Pseudo-capacitance analysis shows that X52 steel immersed in oilfield produced water was more susceptible to corrosion than that immersed in ocean water solution and extra-heavy crude oil phase. After being analyzed, the X52 steel surface coverage and adsorption process for surfactant and CI could be concluded that surfactant could protect the metal surface. In a coalescence extra-heavy crude oil-in-water emulsion, the water medium generated a new solution that was more corrosive than the original water phase. Wash crude oil process was provoked in emulsion systems to sweep up the salts, mainly. Thus, corrosive species that can be recovered inside extra-heavy crude oil may appear, and in turn a new more corrosive solution could be obtained. Taking into account the straight line obtained in Bode-modulus plot for X52 exposed to extra-heavy crude oil, it is possible to point out that the negative value of the slope or R² can be related to a coefficient (Jorcin et al., 2006). It is important to mention that electrochemical responses for X52 steel exposed to extra-heavy crude oil-in-water under coalescence emulsions revealed that corrosion and diffusion processes exist. Therefore, a possible good inhibitor is surfactant in emulsion systems.

CR and anodic and cathodic slopes suggest that the surfactant acted as mixed CI. Of these, susceptible anodic (MnS and perlite or cementite) and cathodic (ferrite) sites on steel surface could be affected, due to which physicochemical adsorption could happen by using electrochemical parameters analysis. Thus, no stable emulsions should be taken into account for extra-heavy crude oil transportation, because corrosion problems in atmospheric distillation process of the crude oil due to stable emulsion cannot be easily separated. In this manner, coalescent emulsions are more adequate for transporting extra-heavy crude oil because low energy to separate the water media is required.

This paper aims to prepare acrylic functional ricinoleic acid monomer and incorporate it in conventional miniemulsion polymerization. Subsequently, paints were formulated to study the variation in final coating properties.

Synthesis process involved the esterification of ricinoleic acid with 2-hydroxy methyl methacrylate in the presence of FASCAT-4100 catalyst. The final product of the reaction, methacrylated ricinoleic acid (MRA), was confirmed using Fourier-transform infrared spectroscopy and ¹H-nuclear magnetic resonance spectroscopy and determining acid and iodine value. Further, MRA was incorporated in various concentrations (1, 2 and 3 Wt.%) along with methyl acrylate and butyl acrylate in conventional miniemulsion polymerization and paints were formulated thereof.

It was observed that with the addition of MRA monomer, flexibility of emulsion films increased as indicated by glass transition temperature and elongation value (percentage). Moreover, with the addition of MRA monomer, improvement in mechanical and chemical properties of the coatings was observed.

Even a low concentration MRA monomer (as low as 3 per cent) caused a significant reduction in the glass transition temperature of emulsion films. Thus, it can be efficiently used in applications such as adhesives and elastomeric coatings.

The acrylic functional monomer derived from ricinoleic acid is unique and not yet incorporated in miniemulsion polymerization. The synthesized monomer can be used in coatings where low Tg emulsions are required.

Water‐borne coatings Increasing use of water‐borne emulsion coatings for original equipment manufacturers (OEM) and product finishes is requiring greater efficiency in coalescing‐aid solvents, an Eastman Chemical Co. representative said at a recent Chicago Society for Coatings Technology meeting. Eastman's Ronald K. Litton said emulsions designed for OEM and industrial applications have higher glass transition temperatures than emulsions used in architectural paints. That requires higher levels of coalescing aid to achieve good film formation. As a result, coalescing‐aid efficiency with a given emulsion system is a key factor, both from environmental (lower‐volatile organic compound (VOC)) and economic standpoints. Several properties should be examined when a coalescing aid is selected for water‐borne emulsion industrial coatings. The formulator should consider the evaporation rate and solubility parameter of the coalescing aid, along with its distribution pattern in a specific emulsion system. Those properties are important in defining the efficiency of a coalescing aid in terms of its ability to lower the minimum film‐forming temperature (MFFT) of an emulsion system. The coalescing aids also must be hydrolytically stable to provide minimum loss of efficiency due to ageing, Litton said. He showed several charts designed to assist formulators in the selection of optimum coalescing aids for emulsion systems. At the same conference, James T.K. Woo of The Glidden Co. discussed the grafting of high‐molecular‐weight epoxy resins with styrene‐methacrylic acid monomers, producing a water‐reducible copolymer. Grafting takes place at the aliphatic carbons of the epoxy resin, according to carbon‐13 NMR spectroscopy. The study was a follow‐up to a paper presented 14 years ago. Woo said recent research indicates that five grafting “peaks” were identified on a 400 megacycle carbon‐13 nuclear magnetic resonance spectroscopy instrument. The paper provided several theoretical calculation on grafting. Three of the graft peaks resulted from grafting at the secondary methylene carbons ‐CH2‐ and two resulted from grafting at the tertiary carbon ‐CH‐. The ratio of grafting at ‐CH2‐ to ‐CH‐appears to be 2.7:1 — lower than the 4:1 ratio of protons present on the aliphatic carbons that are susceptible to hydrogen abstraction leading to grafting. That indicates that the tertiary hydrogen is somwhat more susceptible to grafting than the methylene hydrogens, he said.

This study aims to perform the surface treatment of synthetic α-Fe₂O₃ red iron oxide pigment with hydrolysate 3-aminopropyl silane (A) and colloidal silica (CS) and investigate the effects of surface-treated pigment on the styrene acrylic (SA) emulsion and polyurethane (PU) dispersion.

For this purpose, firstly red iron oxide particles were modified with A and CS separately in an aqueous medium. After isolation of the modified iron oxide were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS). Moreover, the degree of the dispersion stability of the modified pigment in coatings with SA emulsion and PU dispersion was investigated by using an oscillation rheometer. Loss (G''), storage (G') modulus, loss factor [tan(δ)] and yield stress (τ⁰) values were determined by performing amplitude and frequency sweep tests.

The τ⁰ in SA coatings decreases with the amount of used A and increases with the amount of used CS. The τ⁰ decreases as the amount of used A and CS in PU coatings increases. The use of CS on red iron oxide pigments causes storage modulus to increase in SA coatings at low angular frequencies, while it causes a decrease in PU coatings.

To the best of the authors’ knowledge, for the first time, the suspended state of the iron oxide hybrid pigment formed with CS in the coating was investigated rheologically in this study.

Corrosion inhibitors for copper immersed in emulsion were investigated by experiments and theoretical calculations, and this study aims to propose a new inhibition mechanism of the inhibitors having protective effects for copper corrosion.

Adsorption behavior of penta-heterocycles (thiophene, 1,2,5-oxadiazole, furan, 2 H-1,2,3-triazole, pyrrole and 1,2,5-thiadiazole) as corrosion inhibitors for copper immersed in oil-in-water (O/W) emulsions was investigated by weight loss, electrochemical tests, morphological characterization and theoretical calculations.

The orders of inhibition effect are furan < pyrrole < thiophene < 1,2,5-oxadiazole < 2H-1,2,3-triazole < 1,2,5-thiadiazole, and 1,2,5-thiadiazole at 0.5 mM has the best inhibition effect for copper immersed in emulsion. The results of scanning probe microscope, scanning electron microscope and electrochemical test show that a protective barrier can be formed on the surface of copper substrate with six corrosion inhibitors, thus effectively inhibiting the corrosion of copper mainly through chemisorption and following Langmuir’s adsorption isotherm.

Quantum chemical and molecular dynamic simulations demonstrate that all these compounds attached to Cu matrix with a flat-adsorption mode to prevent the emulsion corrode copper. Adsorbed inhibitors act as a barrier at Cu matrix to block corrosion and improve hydrophobicity.

The purpose of this paper is to develop a volatile organic component‐free water‐based binder with improved coating properties from urethane‐alkyd acrylate by emulsion polymerisation.

Alkyd resin based on interesterification of sardine fish and linseed oil (50:50 w/w) was synthesised and reacted with isophorone diisocyanate to form urethane alkyd. The resultant urethane alkyd and acrylic monomers in different ratios were polymerised by emulsion polymerisation to form air‐drying water‐based binders and studied for physicochemical and other coating properties.

Urethane alkyd, co‐polymerised with acrylates by emulsion polymerisation process, can be used to prepare water‐based air‐drying binders with excellent coating and application performance. The increase in acrylate component in the system resulted in improvement of performance properties.

In the present study, refined fish oil (FO) was obtained from sardine fish. Different FOs can be used to produce alkyd resin. Urethane alkyd and acrylic monomers in different ratios can be polymerised by emulsion polymerisation techniques.

The emulsion polymerisation is the most effective technique used to produce water‐based binders with excellent coating properties.

Water‐based binders can be widely used in exterior coatings and waterproofing of cement and roofs.

The purpose of this study is to examine how well reinforced concrete structures can be shielded against concrete carbonation using anti-carbonation coatings based on synthetic polymer.

Applying free radical polymerization, an acrylate terpolymer emulsion that a surfactant had stabilized was created. A thermogravimetric analysis, minimum film-forming temperature, Fourier transform infrared spectroscopy and particle size distribution are used to characterize the prepared eco-friendly water base acrylate terpolymer emulsion. Using three different percentages of the acrylate terpolymer emulsion produced, 35%, 45% and 55%, the anti-carbonation coating was formed. Tensile strength, tensile strain, elongation, crack-bridging ability, carbon dioxide permeability, chloride ion diffusion, average pull-off adhesion strength, water vapor transmission, gloss, wet scrub resistance, QUV/weathering and storage stability are the characteristics of the anti-carbonation coating.

The formulated acrylate terpolymer emulsion enhances anti-carbonation coating performance in CO₂ permeability, Cl-diffusion, crack bridging, pull-off adhesion strength and water vapor transmission. The formed coating based on the formulated acrylate terpolymer emulsion performed better than its commercial counterpart.

To protect the steel embedded in concrete from corrosion and increase the life span of concrete, the surface of cement is treated with an anti-carbonation coating based on synthetic acrylate terpolymer emulsion.

In addition to saving lives from building collapse, it maintains the infrastructure for the long run.

The anti-carbonation coating, which is based on the synthetic acrylate terpolymer emulsion, is environmentally benign and stops the entry of carbon dioxide and chlorides, which are the main causes of steel corrosion in concrete.