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1 – 10 of 285Anshul Sharma, Pardeep Kumar, Hemant Kumar Vinayak, Suresh Kumar Walia and Raj Kumar Patel
This study aims to include the diagnosis of an old concrete deck steel truss rural road bridge in the damaged and retrofitted state through vibration response signals.
Abstract
Purpose
This study aims to include the diagnosis of an old concrete deck steel truss rural road bridge in the damaged and retrofitted state through vibration response signals.
Design/methodology/approach
The analysis of the vibration response signals is performed in time and time-frequency domains using statistical features-root mean square, impulse factor, crest factor, kurtosis, peak2peak and Stockwell transform. The proposed methodology uses the Hilbert transform in combination with spectral kurtosis and bandpass filtering technique for obtaining robust outcomes of modal frequencies.
Findings
The absence or low amplitude of considered mode shape frequencies is observed both before and after retrofitting of bridge indicates the deficient nodes. The kurtosis feature among all statistical approaches is able to reflect significant variation in the amplitude of different nodes of the bridge. The Stockwell transform showed better resolution of present modal frequencies but due to the yield of additional frequency peaks in the vicinity of the first three analytical modal frequencies no decisive conclusions are achieved. The methodology shows promising outcomes in eliminating noise and visualizing distinct modal frequencies of a steel truss bridge.
Social implications
The findings of the present study help in analyzing noisy vibration signals obtained from various structures (civil or mechanical) and determine vulnerable locations of the structure using mode shape frequencies.
Originality/value
The literature review gave an insight into few experimental investigations related to the combined application of Hilbert transform with spectral kurtosis and bandpass filtering technique in determining mode frequencies of a steel truss bridge.
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Satish Kumar, Tushar Kolekar, Ketan Kotecha, Shruti Patil and Arunkumar Bongale
Excessive tool wear is responsible for damage or breakage of the tool, workpiece, or machining center. Thus, it is crucial to examine tool conditions during the machining process…
Abstract
Purpose
Excessive tool wear is responsible for damage or breakage of the tool, workpiece, or machining center. Thus, it is crucial to examine tool conditions during the machining process to improve its useful functional life and the surface quality of the final product. AI-based tool wear prediction techniques have proven to be effective in estimating the Remaining Useful Life (RUL) of the cutting tool. However, the model prediction needs improvement in terms of accuracy.
Design/methodology/approach
This paper represents a methodology of fusing a feature selection technique along with state-of-the-art deep learning models. The authors have used NASA milling data sets along with vibration signals for tool wear prediction and performance analysis in 15 different fault scenarios. Multiple steps are used for the feature selection and ranking. Different Long Short-Term Memory (LSTM) approaches are used to improve the overall prediction accuracy of the model for tool wear prediction. LSTM models' performance is evaluated using R-square, Mean Absolute Error (MAE), Root Mean Square Error (RMSE) and Mean Absolute Percentage Error (MAPE) parameters.
Findings
The R-square accuracy of the hybrid model is consistently high and has low MAE, MAPE and RMSE values. The average R-square score values for LSTM, Bidirection, Encoder–Decoder and Hybrid LSTM are 80.43, 84.74, 94.20 and 97.85%, respectively, and corresponding average MAPE values are 23.46, 22.200, 9.5739 and 6.2124%. The hybrid model shows high accuracy as compared to the remaining LSTM models.
Originality/value
The low variance, Spearman Correlation Coefficient and Random Forest Regression methods are used to select the most significant feature vectors for training the miscellaneous LSTM model versions and highlight the best approach. The selected features pass to different LSTM models like Bidirectional, Encoder–Decoder and Hybrid LSTM for tool wear prediction. The Hybrid LSTM approach shows a significant improvement in tool wear prediction.
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Anan Zhang, Cong He, Maoyi Sun, Qian Li, Hong Wei Li and Lin Yang
Noise abatement is one of the key techniques for Partial Discharge (PD) on-line measurement and monitoring. However, how to enhance the efficiency of PD signal noise suppression…
Abstract
Purpose
Noise abatement is one of the key techniques for Partial Discharge (PD) on-line measurement and monitoring. However, how to enhance the efficiency of PD signal noise suppression is a challenging work. Hence, this study aims to improve the efficiency of PD signal noise abatement.
Design/methodology/approach
In this approach, the time–frequency characteristics of PD signal had been obtained based on fast kurtogram and S-transform time–frequency spectrum, and these characteristics were used to optimize the parameters for the signal matching over-complete dictionary. Subsequently, a self-adaptive selection of matching atoms was realized when using Matching Pursuit (MP) to analyze PD signals, which leading to seldom noise signal element was represented in sparse decomposition.
Findings
The de-noising of PD signals was achieved efficiently. Simulation and experimental results show that the proposed method has good adaptability and significant noise abatement effect compared with Empirical Mode Decomposition, Wavelet Threshold and global signal sparse decomposition of MP.
Originality/value
A self-adaptive noise abatement method was proposed to improve the efficiency of PD signal noise suppression based on the signal sparse representation and its MP algorithm, which is significant to on-line PD measurement.
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Umair Khan, William Pao, Karl Ezra Salgado Pilario, Nabihah Sallih and Muhammad Rehan Khan
Identifying the flow regime is a prerequisite for accurately modeling two-phase flow. This paper aims to introduce a comprehensive data-driven workflow for flow regime…
Abstract
Purpose
Identifying the flow regime is a prerequisite for accurately modeling two-phase flow. This paper aims to introduce a comprehensive data-driven workflow for flow regime identification.
Design/methodology/approach
A numerical two-phase flow model was validated against experimental data and was used to generate dynamic pressure signals for three different flow regimes. First, four distinct methods were used for feature extraction: discrete wavelet transform (DWT), empirical mode decomposition, power spectral density and the time series analysis method. Kernel Fisher discriminant analysis (KFDA) was used to simultaneously perform dimensionality reduction and machine learning (ML) classification for each set of features. Finally, the Shapley additive explanations (SHAP) method was applied to make the workflow explainable.
Findings
The results highlighted that the DWT + KFDA method exhibited the highest testing and training accuracy at 95.2% and 88.8%, respectively. Results also include a virtual flow regime map to facilitate the visualization of features in two dimension. Finally, SHAP analysis showed that minimum and maximum values extracted at the fourth and second signal decomposition levels of DWT are the best flow-distinguishing features.
Practical implications
This workflow can be applied to opaque pipes fitted with pressure sensors to achieve flow assurance and automatic monitoring of two-phase flow occurring in many process industries.
Originality/value
This paper presents a novel flow regime identification method by fusing dynamic pressure measurements with ML techniques. The authors’ novel DWT + KFDA method demonstrates superior performance for flow regime identification with explainability.
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Han Wu, Tao Wang, Tuo Dai, Xiaoyu Wang, Yuanzhen Lin and Yizhou Wang
This paper aims to design a vision-based non-contact real-time accurate heart rate (HR) measurement framework for home nursing assistant.
Abstract
Purpose
This paper aims to design a vision-based non-contact real-time accurate heart rate (HR) measurement framework for home nursing assistant.
Design/methodology/approach
The study applied Second-Order Blind Signal Identification (SOBI) algorithm to extract remote HR signal and analyzed it with Fast Fourier Transform (FFT). Multiple regions of interest are chosen and analyzed to obtain a more accurate result.
Findings
An accurate non-contact hear rate (HR) measurement framework is proposed and proved to be efficient.
Originality/value
The contributions of this HR measurement framework are as follows: accurate measurement of HR, real-time performance, robust under various scenes such as conversation, lightweight computation which is suitable and necessary for home nursing assistance. This framework is designed to be flexibly used in various real-life scenes such as domestic health assistance and affectively intelligent agents and is proved to be robust under such scenes.
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Miaoxian Guo, Shouheng Wei, Chentong Han, Wanliang Xia, Chao Luo and Zhijian Lin
Surface roughness has a serious impact on the fatigue strength, wear resistance and life of mechanical products. Realizing the evolution of surface quality through theoretical…
Abstract
Purpose
Surface roughness has a serious impact on the fatigue strength, wear resistance and life of mechanical products. Realizing the evolution of surface quality through theoretical modeling takes a lot of effort. To predict the surface roughness of milling processing, this paper aims to construct a neural network based on deep learning and data augmentation.
Design/methodology/approach
This study proposes a method consisting of three steps. Firstly, the machine tool multisource data acquisition platform is established, which combines sensor monitoring with machine tool communication to collect processing signals. Secondly, the feature parameters are extracted to reduce the interference and improve the model generalization ability. Thirdly, for different expectations, the parameters of the deep belief network (DBN) model are optimized by the tent-SSA algorithm to achieve more accurate roughness classification and regression prediction.
Findings
The adaptive synthetic sampling (ADASYN) algorithm can improve the classification prediction accuracy of DBN from 80.67% to 94.23%. After the DBN parameters were optimized by Tent-SSA, the roughness prediction accuracy was significantly improved. For the classification model, the prediction accuracy is improved by 5.77% based on ADASYN optimization. For regression models, different objective functions can be set according to production requirements, such as root-mean-square error (RMSE) or MaxAE, and the error is reduced by more than 40% compared to the original model.
Originality/value
A roughness prediction model based on multiple monitoring signals is proposed, which reduces the dependence on the acquisition of environmental variables and enhances the model's applicability. Furthermore, with the ADASYN algorithm, the Tent-SSA intelligent optimization algorithm is introduced to optimize the hyperparameters of the DBN model and improve the optimization performance.
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Ping Ma, Hongli Zhang, Wenhui Fan and Cong Wang
Early fault detection of bearing plays an increasingly important role in the operation of rotating machinery. Based on the properties of early fault signal of bearing, this paper…
Abstract
Purpose
Early fault detection of bearing plays an increasingly important role in the operation of rotating machinery. Based on the properties of early fault signal of bearing, this paper aims to describe a novel hybrid early fault detection method of bearings.
Design/methodology/approach
In adaptive variational mode decomposition (AVMD), an adaptive strategy is proposed to select the optimal decomposition level K of variational mode decomposition. Then, a criterion based on envelope entropy is applied to select the optimal intrinsic mode functions (OIMF), which contains most useful fault information. Afterwards, local tangent space alignment (LTSA) is used to denoising of OIMF. The envelope spectrum of the OIMF is used to analyze the fault frequency, thereby detecting the fault. Experiments are conducted in a simulated signal and two experimental vibration signals of bearings to verify the effect of the new method.
Findings
The results show that the proposed method yields a good capability of detecting bearing fault at an early stage. The new method can extract more useful information and can reduce noise, which can provide better detection accuracy compared with the other two methods.
Originality/value
An adaptive strategy based on center frequency is proposed to select the optimal decomposition level of variational mode decomposition. Envelope entropy is used to fault feature selection. Combining the advantage of the AVMD-envelope entropy and LTSA, which suits the nature of the early fault signal. So, the proposed method has better detection accuracy, which provides a good alternative for early fault detection of bearings.
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Md Nazmus Sakib, Theodora Chaspari and Amir H. Behzadan
As drones are rapidly transforming tasks such as mapping and surveying, safety inspection and progress monitoring, human operators continue to play a critical role in ensuring…
Abstract
Purpose
As drones are rapidly transforming tasks such as mapping and surveying, safety inspection and progress monitoring, human operators continue to play a critical role in ensuring safe drone missions in compliance with safety regulations and standard operating procedures. Research shows that operator's stress and fatigue are leading causes of drone accidents. Building upon the authors’ past work, this study presents a systematic approach to predicting impending drone accidents using data that capture the drone operator's physiological state preceding the accident.
Design/methodology/approach
The authors collect physiological data from 25 participants in real-world and virtual reality flight experiments to design a feedforward neural network (FNN) with back propagation. Four time series signals, namely electrodermal activity (EDA), skin temperature (ST), electrocardiogram (ECG) and heart rate (HR), are selected, filtered for noise and used to extract 92 time- and frequency-domain features. The FNN is trained with data from a window of length t = 3…8 s to predict accidents in the next p = 3…8 s.
Findings
Analysis of model performance in all 36 combinations of analysis window (t) and prediction horizon (p) combinations reveals that the FNN trained with 8 s of physiological signal (i.e. t = 8) to predict drone accidents in the next 6 s (i.e. p = 6) achieved the highest F1-score of 0.81 and AP of 0.71 after feature selection and data balancing.
Originality/value
The safety and integrity of collaborative human–machine systems (e.g. remotely operated drones) rely on not only the attributes of the human operator or the machinery but also how one perceives the other and adopts to the evolving nature of the operational environment. This study is a first systematic attempt at objective prediction of potential drone accident events from operator's physiological data in (near-) real time. Findings will lay the foundation for creating automated intervention systems for drone operations, ultimately leading to safer jobsites.
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Misael Lopez-Ramirez, Rene J. Romero-Troncoso, Daniel Moriningo-Sotelo, Oscar Duque-Perez, David Camarena-Martinez and Arturo Garcia-Perez
About 13 to 44 per cent of motor faults are caused by bearing failures in induction motors (IMs), where lubrication plays a significant role in maintaining rotating equipment…
Abstract
Purpose
About 13 to 44 per cent of motor faults are caused by bearing failures in induction motors (IMs), where lubrication plays a significant role in maintaining rotating equipment because it minimizes friction and prevents wear by separating parts that move next to each other, and more than 35 per cent of bearing failures can be attributed to improper lubrication. An excessive amount of grease causes the rollers or balls to slide along the race instead of turning, and the grease will actually churn. This churning action will eventually wear down the base oil of the grease and all that will be left to lubricate the bearing is a thickener system with little or no lubricating properties. The heat generated from the churning, insufficient lubricating oil will begin to harden the grease, and this will prevent any new grease added to the bearing from reaching the rolling elements, with the consequence of bearing failure and equipment downtime. Regarding the case of grease excess in bearings, this case has not been sufficiently studied. This work aims to present an effective methodology applied to the detection and automatic classification of mechanical bearing faults and bearing excessively lubricated conditions in an IM through the Margenau-Hill distribution (MHD) and artificial neural networks (ANNs), where the obtained results demonstrate the correct classification of the studied cases.
Design/methodology/approach
This work proposed an effective methodology applied to the detection and automatic classification of mechanical bearing faults and bearing excessively lubricated conditions in an IM through the MHD and ANNs.
Findings
In this paper, three cases of study for a bearing in an IM are studied, detected and classified correctly by combining some methods. The marginal frequency is obtained from the MHD, which in turn is achieved from the stator current signal, and a total of six features are estimated from the power spectrum, and these features are forwarded to the designed ANN with three output neurons, where each one represents a condition in the IM: healthy bearing, mechanical bearing fault and excessively lubricated bearing.
Practical implications
The proposed methodology can be applied to other applications; it could be useful to use a time–frequency representation through the MHD for obtaining the energy density distribution of the signal frequency components through time for analysis, evaluation and identification of faults or conditions in the IM for example; therefore, the proposed methodology has a generalized nature that allows its application for detecting other conditions or even multiple conditions under different working conditions by a proper calibration.
Originality/value
The lubrication plays a significant role in maintaining rotating equipment because it minimizes friction and prevents wear by separating parts that move next to each other, and more than 35 per cent of bearing failures can be attributed to improper lubrication and it negatively affects the efficiency of the motor, resulting in higher operating costs. Therefore, in this work, a new methodology is proposed for the detection and automatic classification of mechanical bearing faults and bearing excessively lubricated conditions in an IM through the MHD and ANNs. The proposed methodology uses a total of six features estimated from the power spectrum, and these features are sent to the designed ANN with three output neurons, where each one represents a condition in the IM: healthy bearing, mechanical bearing fault and excessively lubricated bearing. From the obtained results, it was demonstrated that the proposed approach achieves higher classification performance, compared to short-time Fourier transform, Gabor transform and Wigner-Ville distribution methods, allowing to identify mechanical bearing faults and bearing excessively lubricated conditions in an IM, with a remarkable 100 per cent effectiveness during classification for treated cases. Also, the proposed methodology has a generalized nature that allows its application for detecting other conditions or even multiple conditions under different working conditions by a proper calibration.
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The purpose of this paper is to provide a fault diagnosis method for rolling bearings. Rolling bearings are widely used in industrial appliances, and their fault diagnosis is of…
Abstract
Purpose
The purpose of this paper is to provide a fault diagnosis method for rolling bearings. Rolling bearings are widely used in industrial appliances, and their fault diagnosis is of great importance and has drawn more and more attention. Based on the common failure mechanism of failure modes of rolling bearings, this paper proposes a novel compound data classification method based on the discrete wavelet transform and the support vector machine (SVM) and applies it in the fault diagnosis of rolling bearings.
Design/methodology/approach
Vibration signal contains large quantity of information of bearing status and this paper uses various types of wavelet base functions to perform discrete wavelet transform of vibration and denoise. Feature vectors are constructed based on several time-domain indices of the denoised signal. SVM is then used to perform classification and fault diagnosis. Then the optimal wavelet base function is determined based on the diagnosis accuracy.
Findings
Experiments of fault diagnosis of rolling bearings are carried out and wavelet functions in several wavelet families were tested. The results show that the SVM classifier with the db4 wavelet base function in the db wavelet family has the best fault diagnosis accuracy.
Originality/value
This method provides a practical candidate for the fault diagnosis of rolling bearings in the industrial applications.
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