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1 – 10 of 451
Article
Publication date: 12 March 2018

Debojyoti Ganguly, Chanchal Mondal and Asim Kumar Roy Choudhury

The purpose of this study is to optimize single-bath dyeing process of wool and silk blend, to achieve uniform colour strength for both the fibre after the dyeing process. Due to…

Abstract

Purpose

The purpose of this study is to optimize single-bath dyeing process of wool and silk blend, to achieve uniform colour strength for both the fibre after the dyeing process. Due to different absorption characteristics of wool and silk, two-stage dyeing is preferred in the industry. If the fibres are dyed together, the wool fibre becomes darker and the silk fibre becomes lighter after the dyeing process. Solid dyeing effect can be achieved using a single-bath dyeing process.

Design/methodology/approach

The dye-acceptor sites in the wool fibre are first blocked using one commercial syntan Mesitol HWS. Then, the syntan-treated wool and silk fibres (80:20 blend ratios) are dyed with Telon Navy AMF dyes in the presence of sodium sulphate. To explore the influence of Syntan, sodium sulphate and the experimental conditions on the dyeing process and to optimize the process, central composite design (CCD) of four factors and three levels was tested.

Findings

The design process is optimized using four independent variables: Mesitol HWS concentration, sodium sulphate concentration, pH of dyebath and temperature of dyeing. Three levels of Mesitol HWS concentration (5, 10 and 15 per cent), sodium sulphate concentration (10, 20 and 30 per cent), pH (2.5, 4 and 5.5) and temperature of dyeing (70, 80 and 900°C) were selected for this study. These variables are optimized using response surface regression equation of the ratio of K/S wool and K/S silk. The predicted equation matched well with the experimental data.

Originality/value

This paper proposes the use of one-bath dyeing process of wool and silk blend fabric to reduce the dyeing time, process step and to save water.

Details

Research Journal of Textile and Apparel, vol. 22 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 11 September 2017

Debojyoti Ganguly, Chanchal Mondal and Asim Kumar Roy Choudhury

In recent times, wool- and silk-blended fabrics are popular for creating glamourous products. Silk is blended to wool for creating more lustrous effect and to impart strength; on…

Abstract

Purpose

In recent times, wool- and silk-blended fabrics are popular for creating glamourous products. Silk is blended to wool for creating more lustrous effect and to impart strength; on the other hand, wool is responsible for resilience, softness and warmth properties. Chemically both the fibres are protein-based, but the amount of amino acids is different. Due to this, the dye absorption behaviours of the two fibres from the same dye-bath are different. Wool is become darker than the silk fibre, if both the fibres are dyed together in a single bath dyeing process.

Design/methodology/approach

Here the wool fibres are first pre-treated with a commercial synthetic tanning agent (syntan) Mesitol HWS at three different pH values of 2.2, 3.2 and 4.2 and at three different concentrations: 5, 10 and 15 per cent. Then the syntan pre-treated wool fibres are dyed together with silk fibres maintaining the blend ratio as 80:20 by Telon Red MR, Telon Yellow M4GL and Telon Blue MRLW with sodium sulphate at three different concentrations of 10, 20 and 30 per cent.

Findings

The dye absorbency of the syntan-treated wool fibres decreased with increase in syntan concentration, whereas the colour strength of silk fibres increased. The resist effectiveness of wool fibres is increased from 6 to 59 per cent with increase of syntan concentration. So after the dyeing process, the colour strength of syntan-treated wool fibres are almost same with the colour strength of silk fibres. The washing fastness of the samples is improved, and wash fastness behaviour of both wool and silk fibres is almost same.

Originality/value

This paper gives an idea about the one bath dyeing process of wool- and silk-blended fabrics to achieve solid dyeing effect.

Details

Research Journal of Textile and Apparel, vol. 21 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 2 September 2019

Ashitosh B. Pawar, Kaustubh C. Patankar, Pallavi Madiwale and Ravindra Adivarekar

The purpose of this paper is to highlight the one bath dyeing method for polyester/wool (PES/Wo) blend fabric with two different semi-synthetic azo dyes developed by chemically…

Abstract

Purpose

The purpose of this paper is to highlight the one bath dyeing method for polyester/wool (PES/Wo) blend fabric with two different semi-synthetic azo dyes developed by chemically modifying the outer skin of Allium cepa.

Design/Methodology/Approach

Chemical modification is the most heartening way to impart improved properties to natural sources. Two different primary amines were coupled with the Allium cepa skin extract by a diazo coupling reaction. Synthesised dyes were characterized for their percentage yield, solubility tests, melting point, particle size analysis as well as FTIR spectroscopy and UV-Visible analysis. One bath dyeing methodology was used for application of synthesized dyes on PES/Wo blend fabric. Dyeing was performed at boil without any additional auxiliary and further percentage dye exhaustion was evaluated.

Findings

Dyeing yielded solid shade on PES/Wo blend fabric with satisfactory levelness in dyeing. The efficacy of synthesized dyes for dyeing of PES/Wo fabric was studied by wash, rub, light and sublimation fastness properties, which are in good agreement with commercial requirements. The antimicrobial activity of the synthesized dyes shows excellent activity in dye powder form (AATCC 147 test method) as well as on dyed fabrics (AATCC 100 test method).

Originality/Value

Present research work is a first successful attempt to dye PES/Wo blend fabric with semi-synthetic azo dyes in single bath at boil. Such approach facilitates minimum consumption of energy, cost and time.

Details

Pigment & Resin Technology, vol. 48 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 August 2019

Saira Faisal, Aurelio Tronci, Muhammad Ali, Erum Bashir and Long Lin

The purpose of this study was to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Owing to the persistent water scarcity for more than two decades…

Abstract

Purpose

The purpose of this study was to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Owing to the persistent water scarcity for more than two decades now, the textile industry in Pakistan is forced to rely on high-mineral-content ground water for use in textile wet processing. Furthermore, the limited amount of municipal water that is at the disposal of the textile industry is also high in mineral content. Thus, on the large scale, water hardness has become an acute problem for the textile processor. In particular, in the dyeing process, water hardness is known to have crucial effects. However, to-date, no systematic study has been conducted on this aspect of textile dyeing.

Design/methodology/approach

In this study, 32 full factorial design was used to optimise the dyeing conditions to achieve right-first-time dyeing in hard water. Thus, cotton fabric was dyed with Red Reactive dye (of dyebath concentration at 5, 10 and 15 g/L) in prepared hard water (of hardness at 10, 40 and 70°dH), respectively. Analysis of variance, coefficient of determination (R2) and p-values for the models were used to evaluate the adequacy of the predictive models. The surface plots of the effects were studied to further examine the interactions of two independent variables. Derringer’s desirability function was used to determine the optimum levels of each variable.

Findings

Three levels for both independent variables generate second-order polynomial models to predict the colour strength, lightness, red/green, yellow/blue and total colour difference values of dyed cotton. The obtained predictive models point out the considerable influence of both water hardness and dye concentration on right-first-time dyeing.

Originality/value

Such a finding enabled the dye-mill to produce the correct shade at water hardness of 10°dH and 15 g/L dye concentration, without the need for corrective reprocessing.

Details

Pigment & Resin Technology, vol. 48 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Content available
244

Abstract

Details

Pigment & Resin Technology, vol. 33 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 May 2021

Ainur Rosyida, Suranto, Mohammad Masykuri and Margono

This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for…

Abstract

Purpose

This paper aims to select a type of mordant from aluminium salts, namely, aluminium sulphate, aluminium nitrate and polyaluminium chloride (PAC) with the lowest potential for contamination so that their use will minimise pollution from natural dye waste. It also aims to determine the pollution value of natural dye immersion waste from jackfruit wood extract, secang wood, mangsi fruit and several synthetic dyes, to identify potential environmental pollution.

Design/methodology/approach

Dyeing with natural dyes was performed by exhaust at room temperature by the pre-mordant method, while with synthetic dyes it was performed by exhaust according to the dyeing procedure (reactive, vat and naphthol). The groundwater, mordant solutions, natural dye extract and the waste-water from the natural and synthetic dyes were then tested to determine their biological oxygen demand (BOD5), chemical oxygen demand (COD), total suspended solids (TSS), pH, Al and heavy metal contents such as chromium (Cr), copper (Cu), cadmium (Cd), nickel (Ni), cobalt (Co) and lead (Pb).

Findings

Aluminium sulphate had the lowest pollution load while PAC had the highest, as aluminium sulphate had a higher BOD5/COD ratio (0.62–0.67) than aluminium nitrate (0.56–0.64) or PAC (0.44–0.54). The dyeing waste from the three natural dyes contained an acidic pH of 3.5–4.2, Al of 75.280–621.34 mg/L, Cr of 0.154–0.215 mg/L and Cu of 0.035–0.072 mg/L. The values of TSS, COD and BOD5 are higher than the quality standards of the waste but are environmentally friendly because the ratio of the BOD5/COD values from the waste ranges from 0.44–0.67.

Research limitations/implications

The findings indicate that as a mordant, aluminium sulphate results in lower pollution loads than aluminium nitrate and PAC. However, all three mordants contain Cr and Cu, albeit in negligible concentrations. Therefore, it is recommended that future studies strive to identify a mordant that has lower pollution loads and does not contain metals but can increase dyeing results to satisfy consumer requirements. It is the hope that, with the discovery of a new mordant, natural dyes will be the solution for the heavy metal pollution caused by synthetic dyes.

Practical implications

The use of environmentally-friendly mordants and natural dyes in the Indonesian textile and batik industry will give rise to superior quality eco-textile and eco-batik products. Such environmentally-friendly and high-quality products will not only increase competition and consumer interest but increase product sales as well which will, in turn, increase incomes and the economy. Additionally, an increase in the use of natural dyes by the textile and batik industry will serve as additional income to the communities and farmers from which the raw materials for the natural dyes are sourced thereby creating jobs and increasing welfare.

Social implications

As environmentally-friendly mordants and natural dyes replace the hazardous and toxic materials currently used in the textile and batik industry, it guarantees the health and safety of its consumers and workers. Furthermore, as the waste-water produced is biodegradable, it reduces river and groundwater pollution. It is, therefore, expected that this information will not only lead to a shift in attitude within the textile and batik industries but the adoption of environmentally-friendly materials, for the sake of the environment, as well as the development of eco-textile and eco-batik products.

Originality/value

Aluminium sulphate is a mordant type of aluminium salt with a lower potential for contamination than aluminium nitrate and PAC. However, PAC has been discovered to be a mordant for natural dyes, as has the fruit of the mangsi shrub, which has recently been discovered as a naturally occurring blue dye.

Details

Research Journal of Textile and Apparel, vol. 26 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 26 February 2021

Manickam Ramesh Kumar, Ramalingam Malathy, Sundararajan Paramasivam, Ill-Min Chung, Seung-Hyun Kim and Prabakaran Mayakrishnan

The textile industry is one of the largest and most important industrial sectors in India. Because the textile industry consumes large quantities of water and produces highly…

Abstract

Purpose

The textile industry is one of the largest and most important industrial sectors in India. Because the textile industry consumes large quantities of water and produces highly polluted water discharge, its environmental impact is high. Water is expensive to use, treat and dispose of. Therefore, water conservation and reuse are critical necessity for the textile industry because decreasing water and wastewater treatment and recycling costs can be beneficial.

Design/methodology/approach

This research neutralized the pH during dyeing industry wastewater treatment. The system should be robust to erroneous sensor measurements. A pH meter was developed and used to monitor the pH of wastewater hourly before and after HCl treatment.

Findings

HCl was used to neutralize the pH of wastewater from 9 to 7.5. The amount of HCl was optimized depending on the wastewater. Three wastewater treatment methods were used, namely, HCl, wash water and reverse osmosis (RO) treatments. The HCl treatment was the most effective for decreasing the pH; the wash water treatment was the most effective for decreasing the total dissolved solids (TDS), total suspended solids (TSS) total hardness and chemical oxygen demand; and the RO treatment was the most effective for decreasing the biochemical oxygen demand, TDS, TSS, total hardness and Cl concentration.

Originality/value

The pH should be monitored during the textile dyeing because the addition of color to textile fabrics is the most effective at neutral pH. This study evaluated several parameters of wastewater, including pH, color, TSS and TDS. The fabricated digital pH meter provided superior results than conventional measuring devices. The goal was to maintain a neutral pH during dyeing and recycle wastewater to improve environmental sustainability. The newly developed digital pH meter was less expensive and more precise than traditional pH meters. Before reusing and recycling, wastewater underwent ultrafiltration and RO treatment.

Details

Pigment & Resin Technology, vol. 51 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Open Access
Article
Publication date: 13 December 2022

Chau Thi Ngoc Pham, Hung Ngoc Phan, Thao Thanh Hoang, Tien Thi Thuy Dao and Huong Mai Bui

The health and environmental hazards associated with synthetic dyes have led to a revival of natural dyes that are non-toxic, environmentally benign and coupled with various…

1136

Abstract

Purpose

The health and environmental hazards associated with synthetic dyes have led to a revival of natural dyes that are non-toxic, environmentally benign and coupled with various functions. The study aims to investigate and develop the potentiality of a popular herb called Chromolaena odorata (C. odorata) as a sustainable and stable dyestuff in textiles.

Design/methodology/approach

Natural colorant extracted from C. odorata leaves is used to dye the worsted fabric, which is one of the premier end-use of wool in fashion, via the padding method associated with pre-, simultaneous and post-mordanting with chitosan, tannic acid and copper sulfate pentahydrate. The effects of extraction, dyeing and mordanting processes on fabric’s color strength K/S and color difference ΔECMC are investigated via International Commission on Illumination’s L*a*b* color space, Fourier transform infrared spectroscopy, scanning electron microscope, color fastness to washing, rubbing, perspiration and light.

Findings

The results obtained indicate extraction with ethanol 90% with a solid/liquid ratio of 1:5 within 1 h, and coloration with a liquor ratio of 1:5 (pH 5) within 2 h under padding pressure of 0.3 MPa are the most effective for coloring worsted fabric.

Practical implications

The C. odorata’s application as a highly effective dyestuff possessing good colorimetric effectiveness has expanded this herb's economic potential, contributing partly to economic growth and adding value to wool in global supply chain.

Originality/value

C. odorata dyestuff has prevailed over other natural colorants because of its impressive color fastness against washing, rubbing, perspiration and especially color stability for pH change.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 6 November 2009

Lijuan Wang, Jian Li and Hao Feng

The purpose of this paper is to develop an environmentally friendly dyeing process using brown pigment from chestnut shells (BPFCS). This material is obtained from foodstuff…

Abstract

Purpose

The purpose of this paper is to develop an environmentally friendly dyeing process using brown pigment from chestnut shells (BPFCS). This material is obtained from foodstuff residues and can make a significant contribution to reusing a reproducible biomass resource, economizing petroleum, avoiding water pollution and protecting human health.

Design/methodology/approach

The brown pigment is extracted from the raw material and purified with solvents containing 30 and 100 per cent EtOH. It is then used to dye flax fabric in aqueous solution with added NaCl as a dye accelerator. The effects of dyeing conditions and fastness are investigated. The pigment, and the pristine and dyed fabrics are analysed by Fourier‐transform infrared spectroscopy (FT‐IR) and the fabric samples are observed using a scanning electron microscope (SEM). Fastness to washing, rubbing and light are also measured.

Findings

BPFCS show promising dyeability on cellulosic fibers. White flax fabric is successfully dyed with the pigment to a yellow‐brown colour. The base dyeing conditions are as follows: pigment concentration 16 g/l, NaCl concentration 10 g/l, liquor ratio 10:1, temperature 95°C, dyeing time 40 min. The dyed fabrics have lower fastness to washing and higher fastness to rubbing and light. A total of 4 per cent Al3+ or Fe2+ treatment of dyed fabric can improve fastness to washing, but decrease fastness to rubbing. The yellowish‐brown samples are transformed to brown or dark‐green after Al3+ or Fe2+ treatment, respectively. The pigment is a mixture with abundant hydroxyl groups.

Research limitations/implications

The studies of dyeing conditions and fastness are carried out in detail as BPFCS used as a dye. However, a qualitative analysis of the pigment could not be performed due to the difficulty of separating the mixture. The BPFCS used in this paper can dye cellulosic fiber and can also be used to dye other fibers such as silk, wool and PET. Dyeing conditions for these other fibers need to be investigated.

Practical implications

BPFCS may play an important role in the dyeing industries because of its good dyeability, lack of toxicity and resistance to water, rubbing and light. The present work offers an environmentally friendly dye and a simple dyeing method.

Originality/value

At present, no report exists in the literature of work on dyeing flax fabric with BPFCS. This paper represents a preliminary study to determine the relationships of dyeing conditions to fastness and the role of mordant. BPFCS appears to be a new and practically useful natural dye.

Details

Pigment & Resin Technology, vol. 38 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 March 2023

Shahin Hossain, M. Abdul Jalil, Rois Uddin Mahmud and Abdul Kader

In recent years, natural dyes have attracted significant attention globally because of growing public awareness of the environment and health hazards associated with synthetic…

Abstract

Purpose

In recent years, natural dyes have attracted significant attention globally because of growing public awareness of the environment and health hazards associated with synthetic dyes. Natural dyes can provide special aesthetic qualities as well as the ethical significance of a product which is environmentally friendly. By keeping this burning issue in mind, this study aims to explore the dyeing properties of various unexplored environmentally friendly natural dyes.

Design/methodology/approach

In this study, the aqueous extract of coconut leaves is used for dyeing purpose. The silk and jute fabrics were dyed with the extract alone as well as in combination with metal salts as mordants by employing pre-, meta- and postmordanting techniques. The dyeing properties of the colored samples were evaluated by measuring their color strength; CIEL*a*b* values; and color fastness to washing, light and rubbing.

Findings

A yellow shade was achieved when the fabric samples were dyed solely with the extract. However, shade variations were observed when different mordants and mordanting techniques were applied. In all the cases, metallic salts improved the color fastness properties of dyed samples to washing, light and rubbing especially for the silk fabric.

Originality/value

To the best of the authors’ knowledge, this is the first report on a natural dye extracted from the leaves of coconut. Leaf as the source of dye has added an extra advantage, as it is reproducible and can be collected easily without harming the plants. The reported dye could be an attractive choice for sustainable and eco-friendly dyeing.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 451