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Article
Publication date: 17 May 2013

Jing Fu, Feng Pei, Zhiping Zhu, Zhenghui Tan, Xu Tian, Rongjun Mao and Leijing Wang

The purpose of this paper is to study the influence of moisture on corrosion behaviour of steel ground rods in mildly desertified soil and the mechanism behind it.

Abstract

Purpose

The purpose of this paper is to study the influence of moisture on corrosion behaviour of steel ground rods in mildly desertified soil and the mechanism behind it.

Design/methodology/approach

The specimens were used for weight loss corrosion experiments and polarization scans were taken at different moisture levels. Specimen surfaces were characterized using a scanning electron microscope, energy dispersive spectrometer, and using X‐ray diffraction.

Findings

The results indicated that the moisture content of the soil influenced steel corrosion considerably. The maximum corrosion of 20G and Q235 galvanised steels occurred at 10 per cent and 12.5 per cent soil moisture, respectively. The corrosion products of 20G steel were mostly Fe2O3 and Fe3O4, whereas that of Q235 galvanised steel was Zn5(OH)8Cl2 · H2O.

Originality/value

The paper provides information regarding the relationship between moisture and corrosion of steel ground rods, which is useful for understanding the mechanism of soil corrosion. The research results can provide theoretical guidelines for preventing the corrosion of steel ground rods buried in mildly desertified soil.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 3 January 2017

L.M. Quej-Ake, J. Marín-Cruz and A. Contreras

The purpose of this paper was to study the corrosion process of API X52, X60, X65, X70 and X80 steels exposed to two clay soils collected in two states of Mexico (Tabasco and…

Abstract

Purpose

The purpose of this paper was to study the corrosion process of API X52, X60, X65, X70 and X80 steels exposed to two clay soils collected in two states of Mexico (Tabasco and Campeche). To saturate the soils, 60 mL of deionized water was added to simulate the conditions for dry and wet season, due to in field, the climate change could modifies the physicochemical properties of the soils for each season of the year and this generate a variable environment, which affect the electrochemical responses on steel–soil interface.

Design/methodology/approach

The corrosion evaluation was carried out simulating the conditions of deteriorated coating (bare steel); this includes steel surface exposed to clay soil affected by seasonal fluctuations in a tropical zone. These soils were characterized, without any further treatment as were found in the field (dry season). Moreover, some samples were taken and prepared to analyze in laboratory. For each soil sample, 60 mL of deionized water was added to simulate the rainy season (saturated soils). Electrochemical evaluations were carried out after 3 h of exposure time at room temperature. Because soil is a system with high resistivity and impedance, it is necessary to carry out IR-drop compensation using two platinum rods that were used as an auxiliary electrode. In addition, the IR-drop correction obtained from the experimental potentiodynamic curves was investigated.

Findings

In clay from Campeche (Clay-C), the more susceptible steel to corrosion was X65, whereas in clay from Tabasco (Clay-T), the more susceptible steel to corrosion was X80 steel. Electrochemical results show that despite higher-degree steels providing higher strength and hardness, the order of corrosion susceptibility is random, which can be attributed to different microstructures in the steels. The complexity of the corrosion process on five steels was evident when steel samples were exposed to different soils. The higher corrosion rate was obtained in X65 steel (0.5 mm/year).

Practical implications

The paper clearly identifies any implication for the research.

Originality/value

The electrochemical responses of different steels exposed in two types of clay soil explained the corrosion complexity that can be attributed to changes in physicochemical properties of the soils, which are because of changes in seasons (dry and rainy) and the microstructure of each steel related to the process of fabrication. Suggesting that the increase in mechanical properties such as hardness and resistance of the pipeline steels could not be associated with its corrosion resistance, the corrosion susceptibility is more dependent on the microstructure of the steels.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 January 2016

Majid Taghipour, Gholam Reza Lashkaripour, Mohammad Ghafoori and Nasser Hafezimoghaddas

The purpose of this study is to develop a new classification system for corrosive soils by considering the most effective factors of metal corrosion in soil environments.

Abstract

Purpose

The purpose of this study is to develop a new classification system for corrosive soils by considering the most effective factors of metal corrosion in soil environments.

Design/methodology/approach

The classification is based on valuing each factor as its different range effects on soil corrosion. Finally, according to this classification, the soils with corrosion potential are divided into four major groups, including extremely, strongly, moderately and slightly corrosive. A total number of 20 soil samples were taken from Bushehr, Iran, and their corrosion potentials were evaluated.

Findings

Results showed that most samples were within the slightly corrosive group, although these have high contents of soluble salts.

Originality/value

The study’s findings could be insightful in mapping of corrosive lands for pipeline works.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 December 2023

Yingying Li, Lanlan Liu, Jun Wang, Song Xu, Hui Su, Yi Xie and Tangqing Wu

The purpose of this paper is to study the corrosion behavior of Q235 steel in saturated acidic red and yellow soils.

Abstract

Purpose

The purpose of this paper is to study the corrosion behavior of Q235 steel in saturated acidic red and yellow soils.

Design/methodology/approach

The corrosion behavior of Q235 steel in saturated red and yellow soils was compared by weight-loss, SEM/EDS, 3D ultra-depth microscopy and electrochemical measurements.

Findings

Rp of the steel gradually increases and icorr gradually decreases in both the red and yellow soils with time. The Rp of the steel in the red soil is lower, but its icorr is higher than that in the yellow soil. The uniform corrosion rate, diameter and density of the corrosion pit on the steel surface in the red soil are greater than those in the yellow soil. Lower pH, higher contents of corrosive anions and high-valence Fe oxides in the red soil are responsible for its higher corrosion rates and local corrosion susceptibility.

Originality/value

This paper investigates the difference in corrosion behavior of carbon steel in saturated acidic red and yellow soils, which can help to understand the mechanism of soil corrosion.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 February 1981

C.A. Smith

Introduction Although the soil as a corrosive environment is probably of greater complexity than any other environment, it is possible to make some generalisations regarding soil

Abstract

Introduction Although the soil as a corrosive environment is probably of greater complexity than any other environment, it is possible to make some generalisations regarding soil types and corrosion. It is necessary to emphasise that corrosion in soils is extremely variable and can range from the rapid to the negligible. This can be illustrated by the fact that buried pipes have become perforated within one year, while archaeological specimens of ancient iron have probably remained in the soil for hundreds of years without significant attack.

Details

Anti-Corrosion Methods and Materials, vol. 28 no. 2
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 8 January 2020

Zhiping Zhu, Chun Shi, Yu Zhang and Zhifeng Liu

The purpose of this paper is to study the effects of Cl and direct stray current on the soil corrosion of three grounding grid materials.

Abstract

Purpose

The purpose of this paper is to study the effects of Cl and direct stray current on the soil corrosion of three grounding grid materials.

Design/methodology/approach

The electrochemical corrosion properties of three grounding grid materials, which include the Q235 steel, Q235 galvanized flat steel and copper, were measured by means of the weak polarization curve method and electrochemical impedance spectroscopy; the corrosion rate of specimens was calculated using the weight loss method; and the specimen surfaces were characterized using the scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction analysis.

Findings

Results showed that both factors, Cl and direct stray current, can accelerate the corrosion rate of grounding grid materials. The magnitude of DC stray current density affected the mass transfer type and response frequency of the anode and cathode reaction of grounding materials, while the Cl contents of the soil only affect the mass transfer rate of the electrode material from the electrochemical impedance spectroscopy diagrams. The electric field generated by the DC stray current caused Cl directed migration. The larger the DC stray current density, the greater the diffusion process and the greater the weight loss rate of the grounding grid materials that would have a logarithmic relationship with the Cl content at the same DC stray current density. The corrosion resistance of the three materials is copper > Q235 galvanized flat steel > Q235 flat steel.

Originality/value

The paper provides information regarding the relationship among Cl, direct stray current and corrosion of three grounding grid materials by means of electrochemical impedance spectroscopy. Meanwhile the weight loss rate is the logarithmic relationship with the Cl content, which is useful for understanding the corrosion mechanism of Q235 steel, Q235 galvanized flat steel and copper under the condition of Cl and direct stray current in soil.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 June 2018

L.M. Quej-Ake, A. Contreras, H.B Liu, J.L. Alamilla and E. Sosa

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical…

Abstract

Purpose

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical techniques, scanning electron microscopy (SEM), energy dispersive spectroscopy and X-ray diffraction (XRD).

Design/methodology/approach

Natural acidic soil sample was collected as close as possible to buried pipes (1.2 m in depth) in a Right of Way from south of Mexico. Both steels and soil were characterized through SEM and XRD. Then, open circuit potential was recorded for all steels exposed to soil at different exposure times. Thus, the electrochemical impedance spectroscopy (EIS) was traced, and anodic polarization curves were obtained.

Findings

The steel corrosion processes started when the active sites were exposed to natural acidic soil. However, corrosion rates decreased for three steels as immersion time increased, obtaining the highest corrosion rate for X60 steel (0.46 mm/year for 5 h). This behavior could be attributed to corrosion products obtained at different exposure times. While, 5 h after removing corrosion products, X65 steel was more susceptible to corrosion (1.29 mm/year), which was corroborated with EIS analysis. Thus, corrosion products for the three steels exposed to natural acidic soil depended on different microstructures, percentage of pearlite and ferrite phases, in which different corrosion processes could occur. Therefore, the active sites for carbon steel surfaces could be passivated with corrosion products.

Practical implications

The paper identifies the any implication for the research.

Originality/value

Some anodic peaks could be caused by metallic dissolution and was recorded using high positive polarization (high field of perturbation). In addition, the inductive effects and diffusion process were interpreted at low frequency ranges using EIS. According to X-ray diffraction (XRD), acidic soil had Muscovite containing aluminum and iron phases that were able to generate hydrogen proton at the presence of water; it might be promoted at the beginning of deterioration on low carbon steels. Steel surface cleaning after removing corrosion products was considered to study the possible diffusion phenomena on damaged steel surfaces using EIS.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 January 1958

The U.S. National Bureau of Standards has carried out investigations on the corrosion of metals in soils over a period of 45 years. This basic research work has recently been…

Abstract

The U.S. National Bureau of Standards has carried out investigations on the corrosion of metals in soils over a period of 45 years. This basic research work has recently been published in a special report of the Bureau—the most thorough and elaborate one of its kind ever attempted—aiming to provide a highly useful reference material for the technician who is interested or involved in the theoretical and mechanical aspects of the problem. The report has been written and summarised by Melvin Romanoff. This article is a summary of that section of the report dealing with the results of the Bureau's study of the effect of soils free of stray currents on commonly used pipe materials.

Details

Anti-Corrosion Methods and Materials, vol. 5 no. 1
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 2 January 2018

L.M. Quej-Ake and A. Contreras

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation…

Abstract

Purpose

The purpose of this work is to study the corrosion rate of X52 pipeline steel exposed to three types of soils collected in Campeche State in México. The electrochemical evaluation for X52 steel exposed to soils ranging from saturated soil until dry conditions was carried out for a period of 21 days. Owing to its versatility to study the steel corrosion process exposed to different types of soils, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and cyclic voltammetry tests were performed. Additionally, optical and electronic microscopy observations of the steel surface were carried out.

Design/methodology/approach

Electrochemical cell arrangement was described elsewhere (Quej-Ake et al., 2014). Owing to soil being an electrolytic system with high resistivity and impedance, all electrodes were placed as close as possible, and iR-drop compensation was taken into account using two rods of graphite as an auxiliary electrode. In addition, the conductivity of the soil (Rs) obtained from EIS was used to correct the potential of the working electrode according to iR-drop, and an analysis of ohmic drop from the polarization curves was carried out.

Findings

Saturated conditions of the three soils were initially considered as the most corrosive conditions for X52 steel surface. Finally, 21 days of immersion time was taken into account as the more drastic condition. So, according to results, X52 steel exposed to beach sand was more susceptible to the corrosion process (0.092 mm/year). iR corrected was negligible at low over-potentials region in saturated soils, which is inside the linear region of Tafel or the activation region. In addition, high cathodic peak potential value obtained from cyclic voltammetry for X52 steel exposed to saturated soil may be attributed to hydrogen evolution reaction and neutral pH.

Research limitations/implications

The paper has implications for research. It bridges the gap between theory and practice.

Originality/value

Cyclic voltammetry is a really important tool for the electrochemical analysis of the pipeline steel surface exposed to saturated soils, but is not adequate for analysis of steel exposed to dried soils. In addition, the physicochemical results show that fissures, voids and extra-oxygen presence could also affect the electrochemical responses obtained for X52 steel exposed to soils.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 3 January 2017

Ximing Li and Homero Castaneda

The purpose of this paper is to study the damage evolution (DE) of coated API5L-X52 steel pipe with cathodic protection (CP) in nature soil. Also, different coating conditions…

Abstract

Purpose

The purpose of this paper is to study the damage evolution (DE) of coated API5L-X52 steel pipe with cathodic protection (CP) in nature soil. Also, different coating conditions, intact coating and coating with artificial holiday defect are considered to study the electrochemical behavior combined with soil properties and CP potential. An approach of electrochemical impedance spectroscopy (EIS) analysis is also developed.

Design/methodology/approach

This work developed a laboratory experimental set-up of coated pipeline under CP in nature soil. The electrochemical behavior has been investigated using EIS. The CP potential provided by a DC power supplier has been adjusted and recorded to maintain the protective potential of pipe at −850 mV vs Cu/CuSO4.

Findings

Various parameters were derived from the EIS fitting data by equivalent circuit models to illustrate the three DE stages of coated carbon steel in soil. Each stage changes faster for the artificial defect coating system compared to intact coating, especially at the initial water uptake and ion transport stage. The CP potential has been proved to be correlated to the soil properties, coating conditions and DE stages of pipeline samples.

Originality/value

This work is the first one to study DE of coated pipeline system under CP in soil. It introduces an electrochemical method to study coating defects which can promote to design the deterministic model to detect coating defects of buried pipe using AC impedance technique.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

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