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Article
Publication date: 5 October 2020

Yinglong Chen, Wenshuo Li and Yongjun Gong

The purpose of this paper is to estimate the deformation of soft manipulators caused by obstacles accurately and the contact force and workspace can be also predicted.

Abstract

Purpose

The purpose of this paper is to estimate the deformation of soft manipulators caused by obstacles accurately and the contact force and workspace can be also predicted.

Design/methodology/approach

The continuum deformation of the backbone of the soft manipulator under contact is regarded as two constant curvature arcs and the curvatures are different according to the fluid pressure and obstacle location based on piecewise constant curvature framework. Then, this study introduces introduce the moment balance and energy conservation equation to describe the static relationship between driving moment, elastic moment and contact moment. Finally, simulation and experiments are carried out to verify the accuracy of the proposed model.

Findings

For rigid manipulators, environmental contact except for the manipulated object was usually considered as a “collision” which should be avoided. For soft manipulators, an environment is an important tool for achieving manipulation goals and it might even be considered to be a part of the soft manipulator’s end-effector in some specified situations.

Research limitations/implications

There are also some limitations to the presented study. Although this paper has made progress in the static modeling under environmental contact, some practical factors still limit the further application of the model, such as the detection accuracy of the environment location and the deformation of the contact surface.

Originality/value

Based on the proposed kinematic model, the bending deformation with environmental contact is discussed in simulations and has been experimentally verified. The comparison results show the correctness and accuracy of the presented SCC model, which can be applied to predict the slender deformation under environmental contact without knowing the contact force.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 June 2023

Mohamed Tahir Shoani, Mohamed Najib Ribuan and Ahmad 'Athif Mohd Faudzi

The current methods for inspecting tall or deep structures such as towers, chimneys, silos, and wells suffer from certain constraints. Manual and assisted inspection methods…

135

Abstract

Purpose

The current methods for inspecting tall or deep structures such as towers, chimneys, silos, and wells suffer from certain constraints. Manual and assisted inspection methods including humans, drones, wall climbing robots, and others are either costly, have a limited operation time, or affected by field conditions, such as temperature and radiation. This study aims to overcome the presented challenges through a teleoperated soft continuum manipulator capable of inspecting tall or deep structures with high resolution, an unlimited operation time and the ability to use different arms of the manipulator for different environments and structure sizes.

Design/methodology/approach

The teleoperated manipulator uses one rotary and two tendon actuators to reach and inspect the interior of a tall (or deep) structure. A sliding part along the manipulator’s body (arm constrainer and tendon router) induces a variable-length bending segment, allowing an inspection camera to be placed at different distances from the desired location.

Findings

The experiments confirmed the manipulator’s ability to inspect different locations in the structure’s interior. The manipulator also demonstrated a submillimeter motion resolution vertically and a 2.5 mm per step horizontally. The inspection time of the full structure was 48.53 min in the step-by-step mode and was calculated to be 4.23 min in the continuous mode.

Originality/value

The presented manipulator offers several design novelties: the arm’s thin-wide cross-section, the variable-length bending segment in a fixed-length body, the external rolling tendon routing and the ability to easily replace the arm with another of different material or dimensions to suite different structures and environments.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 29 January 2024

Chang Chen, Yuandong Liang, Jiten Sun, Chen Lin and Yehao Wen

The purpose of this paper is to introduce a variable distance pneumatic gripper with embedded flexible sensors, which can effectively grasp fragile and flexible objects.

Abstract

Purpose

The purpose of this paper is to introduce a variable distance pneumatic gripper with embedded flexible sensors, which can effectively grasp fragile and flexible objects.

Design/methodology/approach

Based on the motion principle of the three-jaw chuck and the pneumatic “fast pneumatic network” (FPN), a variable distance pneumatic holder embedded with a flexible sensor is designed. A structural design plan and preparation process of a soft driver is proposed, using carbon nanotubes as filler in a polyurethane (PU) sponge. A flexible bending sensor based on carbon nanotube materials was produced. A static model of the soft driver cavity was established, and a bending simulation was performed. Based on the designed variable distance soft pneumatic gripper, a real-time monitoring and control system was developed. Combined with the developed pneumatic control system, gripping experiments on objects of different shapes and easily deformable and fragile objects were conducted.

Findings

In this paper, a variable-distance pneumatic gripper embedded with a flexible sensor was designed, and a control system for real-time monitoring and multi-terminal input was developed. Combined with the developed pneumatic control system, a measure was carried out to measure the relationship between the bending angle, output force and air pressure of the soft driver. Flexible bending sensor performance test. The gripper diameter and gripping weight were tested, and the maximum gripping diameter was determined to be 182 mm, the maximum gripping weight was approximately 900 g and the average measurement error of the bending sensor was 5.91%. Objects of different shapes and easily deformable and fragile objects were tested.

Originality/value

Based on the motion principle of the three-jaw chuck and the pneumatic FPN, a variable distance pneumatic gripper with embedded flexible sensors is proposed by using the method of layered and step-by-step preparation. The authors studied the gripper structure design, simulation analysis, prototype preparation, control system construction and experimental testing. The results show that the designed flexible pneumatic gripper with variable distance can grasp common objects.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 11 January 2022

Lihua Cai, Shuo Dong, Xi Huang, Haifeng Fang and Jianguo She

Flexible mechanical gripper has better safety and adaptability than a rigid mechanical hand. At present, there are few soft grippers for small objects on a millimeter scale…

264

Abstract

Purpose

Flexible mechanical gripper has better safety and adaptability than a rigid mechanical hand. At present, there are few soft grippers for small objects on a millimeter scale. Therefore, the purpose of this paper is to design a soft pneumatic gripper for grasping millimeter-scale small and fragile objects such as jewelry and electronic components.

Design/methodology/approach

By simulating the clamping action of the bird’s mouth and combining the high flexibility of the soft material, the bird’s beak soft pneumatic gripper is designed. First, the internal cavity of the gripping end of the gripper is determined by bending deformation calculation, and the brief manufacturing process of the gripper is outlined. Then, the single finger of the soft gripper is modeled mechanically, and the relationship between air pressure and bending deformation of the single finger is obtained. Finally, the experimental platform of the soft mechanical gripper is built, and the gripping performance of silicone rubber material is tested by comparison test, bending deformation test, stability test, adaptability test and gripping accuracy test.

Findings

The designed gripper has the advantages of simple structure, convenient operation, easy grasping of different small objects of millimeter-scale and good adaptability. It can grasp the precise dispensing needle with a minimum diameter of 0.19 mm, and its accuracy meets daily use.

Originality/value

A new type of soft pneumatic, the mechanical gripper is proposed and manufactured. According to the shape of the bird’s beak and the calculation of bending performance, a hollow finger gripper with better bending performance is designed. Various test results show that the gripper has a significant clamping effect on millimeter small objects, which supplements the research field of millimeter small object gripper.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 22 August 2008

M.M.A. Vermeulen and M. Wisse

Safety is an important issue when manipulators operate in an environment where humans are present, such as the agriculture industry. An intrinsically safe mechanical system…

Abstract

Purpose

Safety is an important issue when manipulators operate in an environment where humans are present, such as the agriculture industry. An intrinsically safe mechanical system guarantees human safety when electronics or controls fail. However, industry also demands a certain operating velocity. A low inertia is the most important aspect to combine safety with a useful operating velocity, because this will limit the amount of kinetic or potential energy in the system and the required actuation forces. Low‐actuation forces limit the amount of static contact pressure between manipulator and human, a requirement for intrinsic safety. Low energy means that less contact force is required to put the manipulator to a stop in collision, an additional requirement. The goal of this paper is to find the maximum industrially applicable, manipulator mass for which intrinsic mechanical safety is guaranteed.

Design/methodology/approach

Observing existing and proposed manipulators in agriculture results in a required cycle time of 0.9 s, trajectory of 0.8 m and payload of 2 kg. Three important trade‐offs applying to the manipulator are identified. The first is between maximum velocity and acceleration, using cycle time and trajectory. The second is between maximum acceleration and mass, based on a measure for pain in contact pressure. The third is between maximum velocity and mass, using a collision model and the contact pressure during collision.

Findings

Combining all three trade‐offs results in an allowable arm effective inertia of 5.1 kg. Taking payload into account and converting to a realistic mass distribution results in a total mass of 9.3 kg. Compared to existing manipulators, both mass and payload are ambitious but realistic for the future development of an intrinsically safe manipulator.

Research limitations/implications

Accuracy in positioning is not taken into account.

Originality/value

This paper combines safety criteria on maximum energy and maximum static pressure, while also taking industrial applicable operating velocity into account.

Details

Industrial Robot: An International Journal, vol. 35 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 16 May 2016

Shuntao Liu, Zhixiong Yang, Zhijun Zhu, Liangliang Han, Xiangyang Zhu and Kai Xu

Slim and dexterous manipulators with long reaches can perform various exploration and inspection tasks in confined spaces. This paper aims to present the development of such a…

Abstract

Purpose

Slim and dexterous manipulators with long reaches can perform various exploration and inspection tasks in confined spaces. This paper aims to present the development of such a dexterous continuum manipulator for potential applications in the aviation industry.

Design/methodology/approach

Benefiting from a newly conceived dual continuum mechanism and the improved actuation scheme, this paper proposes a design of a slim and dexterous continuum manipulator. Kinematics modeling, simulation-based dimension synthesis, structural constructions and system descriptions are elaborated.

Findings

Experimental validations show that the constructed prototype possesses the desired dexterity to navigate through confined spaces with its kinematics calibrated and actuation compensation implemented. The continuum manipulator with different deployed tools (e.g. graspers and welding guns) would be able to perform inspections and other tasks at remote locations in constrained environments.

Research limitations/implications

The current construction of the continuum manipulator possesses quite some friction inside its structure. The bending discrepancy caused by friction could accumulate to an obvious level. It is desired to further reduce the friction, even though the actuation compensation had been implemented.

Practical implications

The constructed continuum manipulator could perform inspection and other tasks in confined spaces, acting as an active multi-functional endoscopic platform. Such a device could greatly facilitate routine tasks in the aviation industry, such as guided assembling, inspection and maintenance.

Originality/value

The originality and values of this paper mainly lay on the design, modeling, construction and experimental validations of the slim and dexterous continuum manipulator for the desired mobility and functionality in confined spaces.

Details

Industrial Robot: An International Journal, vol. 43 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 6 June 2019

Hao Wang, GuoHua Gao, Qixiao Xia, Han Ren, LianShi Li and Yuhang Zheng

The purpose of this paper is to present a novel stretch-retractable single section (SRSS) continuum manipulator which owns three degrees of freedom and higher motion range in…

Abstract

Purpose

The purpose of this paper is to present a novel stretch-retractable single section (SRSS) continuum manipulator which owns three degrees of freedom and higher motion range in three-dimension workspace than regular single continuum manipulator. Moreover, the motion accuracy was analyzed based on the kinematic model. In addition, the experiments were carried out for validation of the theory.

Design/methodology/approach

A kinematics model of the SRSS continuum manipulator is presented for analysis on bending, rotating and retracting in its workspace. To discuss the motion accuracy of the SRSS continuum manipulator, the dexterity theory was introduced based on the decomposing of the Jacobian matrix. In addition, the accuracy of motion is estimated based on the inverse kinematics and dexterity theory. To verify the presented theory, the motion of free end was tracked by an electromagnetic positioning system. According to the comparison of experimental value and theoretical analysis, the free end error of SRSS continuum manipulator is less than 6.24 per cent in the region with favorable dexterity.

Findings

This paper presents a new stretch-retractable continuum manipulator that the structure was composed of several springs as the backbone. Thus, the SRSS continuum manipulator could own wide motion range depending on its retractable structure. Then, the motion accuracy character of the SRSS continuum manipulator in the different regions of its workspace was obtained both theoretically and experimentally. The results show that the high accuracy region distributes in the vicinity of the outer boundary of the workspace. The motion accuracy gradually decreases with the motion position approaching to the center of its workspace.

Research limitations/implications

The presented SRSS continuum manipulator owns three degrees of freedom. The future work would be focused on the two-section structure which will own six degrees of freedom.

Practical implications

In this study, the SRSS continuum manipulator could be extended to six degrees of freedom continuum robot with two sections that is less one section than regular six degrees of freedom with three single section continuum manipulator.

Originality/value

The value of this study is to propose a SRSS continuum manipulator which owns three degrees of freedom and could stretch and retract to expend workspace, for which the accuracy in different regions of the workspace was analyzed and validated based on the kinematics model and experiments. The results could be feasible to plan the motion space of the SRSS continuum manipulator for keeping in suitable accuracy region.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 21 March 2019

Muddasar Anwar, Toufik Al Khawli, Irfan Hussain, Dongming Gan and Federico Renda

This paper aims to present a soft closed-chain modular gripper for robotic pick-and-place applications. The proposed biomimetic gripper design is inspired by the Fin Ray effect…

Abstract

Purpose

This paper aims to present a soft closed-chain modular gripper for robotic pick-and-place applications. The proposed biomimetic gripper design is inspired by the Fin Ray effect, derived from fish fins physiology. It is composed of three axisymmetric fingers, actuated with a single actuator. Each finger has a modular under-actuated closed-chain structure. The finger structure is compliant in contact normal direction, with stiff crossbeams reorienting to help the finger structure conform around objects.

Design/methodology/approach

Starting with the design and development of the proposed gripper, a consequent mathematical representation consisting of closed-chain forward and inverse kinematics is detailed. The proposed mathematical framework is validated through the finite element modeling simulations. Additionally, a set of experiments was conducted to compare the simulated and prototype finger trajectories, as well as to assess qualitative grasping ability.

Findings

Key Findings are the presented mathematical model for closed-loop chain mechanisms, as well as design and optimization guidelines to develop controlled closed-chain grippers.

Research limitations/implications

The proposed methodology and mathematical model could be taken as a fundamental modular base block to explore similar distributed degrees of freedom (DOF) closed-chain manipulators and grippers. The enhanced kinematic model contributes to optimized dynamics and control of soft closed-chain grasping mechanisms.

Practical implications

The approach is aimed to improve the development of soft grippers that are required to grasp complex objects found in human–robot cooperation and collaborative robot (cobot) applications.

Originality/value

The proposed closed-chain mathematical framework is based on distributed DOFs instead of the conventional lumped joint approach. This is to better optimize and understand the kinematics of soft robotic mechanisms.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 5 October 2018

Fan Xu, Hesheng Wang, Weidong Chen and Jingchuan Wang

Soft robotics, regarded as a new research branch of robotics, has generated increasing interests in this decade and has demonstrated its outperformance in addressing safety issues…

Abstract

Purpose

Soft robotics, regarded as a new research branch of robotics, has generated increasing interests in this decade and has demonstrated its outperformance in addressing safety issues when cooperating with human beings. However, there is still lack of accurate close-loop control because of the difficulty in acquiring feedback information and accurately modeling the system, especially in interactive environments. To this end, this paper aims to improve the controllability of the soft robot working in specific underwater environment. The system dynamics, which takes complicated hydrodynamics into account, is solved using Kane’s method. The dynamics-based adaptive visual servoing controller is proposed to realize accurate sensorimotor control.

Design/methodology/approach

This paper presents an image-based visual servoing control scheme for a cable-driven soft robot with a fixed camera observing the motions. The intrinsic and extrinsic parameters of the camera can be adapted online so that tedious camera calibration work can be eliminated. It is acknowledged that kinematics-based control can be only applied into tasks in the free space and has limitation in accelerating the motion speed of robot arms. That is, one must consider the unneglectable interaction effects generated from the environment and objectives when operating soft robots in such interactive control tasks. To extend the application of soft robots into underwater environment, the study models system dynamics considering complicated hydrodynamic effects. With the pre-knowledge of the external effects, the performance of the robot can be further improved by adding the compensation term into the controller.

Findings

The proposed controller has theoretically proved its convergence of image error, adaptive estimation error and the stability of the dynamical system based on Lyapunov’s analysis. The authors also validate the performance of the controller in positioning control task in an underwater environment. The controller shows its capacity of rapid convergence to and accurate tracking performance of a static image target in a physical experiment.

Originality/value

To the best of the authors’ knowledge, there is no such research before that has developed dynamics-based visual servoing controller which takes into account the environment interactions. This work can thus improve the control accuracy and enhance the applicability of soft robotics when operating in complicated environments.

Details

Assembly Automation, vol. 38 no. 5
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 19 October 2015

GuoHua Gao, Yue Liu, Hao Wang, MingYang Song and Han Ren

The purpose of this paper is to present a new method to establish a kinematic model for a continuum manipulator, whose end can be controlled to move in a three-dimensional…

Abstract

Purpose

The purpose of this paper is to present a new method to establish a kinematic model for a continuum manipulator, whose end can be controlled to move in a three-dimensional workspace. A continuum manipulator has significant advantages over traditional, rigid manipulators in many applications because of its ability to conform to the environment. Moreover, because of its excellent flexibility, light weight, low energy consumption, low production cost, it has a number of potential applications in areas of earthquake relief, agricultural harvesting, medical facilities and space exploration.

Design/methodology/approach

This paper uses basic theory of material mechanics to deduct motion equations of the manipulator. Unlike other published papers, the manipulator is not based on segments tactics, but regarded as an integrated flexible system, which simplifies its kinematics modelling and motion controlling. The workspace of the manipulator is analysed by theoretical deducing and simulation modelling. For verification of the presented theory, simulation based on ADAMS software was implemented, while a prototype of the manipulator was developed. Both the software simulation and prototype experiment show that the theoretical analysis in this paper is reasonable. The manipulator can move accurately along the desired trajectories.

Findings

This paper developed a novel and fully continuous manipulator driven by steel wires. A kinematic model of the manipulator was established. The physical manipulator developed for verifying the kinematic model can effectively track the prescribed trajectory. The presented kinematic model agrees with not only the simulation but also with the experiment.

Research limitations/implications

The manipulator presented in this paper is constructed by steel wires. It possesses the advantages of structural continuity, high flexibility and low production cost. It can be extensively used in many fields, such as search and rescue robotic systems. The limitation of this research is that the dynamic model of the manipulator is not yet clear, which is one of the directions for future research.

Practical implications

The manipulator breaks through the limitation of the joint-type or flexible-link-type manipulator, which can also be extensively used in many fields such as search and rescue robotic systems.

Social implications

The manipulator developed in this paper, currently, is a prototype under the project of “Automatic Picking Manipulator Research”. It possesses a good market value.

Originality/value

The value of this research is that the manipulator breaks through the limitation of the joint-type or flexible-link-type manipulator and establishes the kinematic model for a fully continuous manipulator by a simple strategy. This is the first study that uses such a strategy for establishing the motion equations of a monolithic continuum manipulator.

Details

Industrial Robot: An International Journal, vol. 42 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

1 – 10 of 520