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1 – 10 of over 3000Yaoming Zhou, Yongchao Wang, Shunan Dou and Zhijun Meng
This paper aims to conduct soft fault diagnosis of dual-redundancy sensors. An innovative fault diagnosis method, which combines a tracking differentiator and a sequential…
Abstract
Purpose
This paper aims to conduct soft fault diagnosis of dual-redundancy sensors. An innovative fault diagnosis method, which combines a tracking differentiator and a sequential probability ratio test, is proposed.
Design/methodology/approach
First, two tracking differentiators are used to track and predict the two original signals, and determine their residuals. These residuals are used to calculate one quadratic residual. Then, a sequential probability ratio test is carried out on this quadratic residual to obtain log-likelihood ratio. A fault can be detected through comparing the log-likelihood ratio value with the threshold value. Finally, analyses of the difference in the residuals, which locates the fault, and of the difference in the original signals, which reveals the fault level and type, are completed successively.
Findings
Results from experimentation show that this method can realise soft fault diagnosis for dual-redundancy sensors.
Originality/value
The method proposed in the paper gives a new idea to study hybrid redundancy. The method provides a new application mode for tracking differentiators and sequential probability ratio test. The method can be used in robots, such as unmanned aerial vehicles and unmanned ground vehicles, to improve their fault tolerance. It can also be applied to the key parts of industrial production lines to decrease financial losses caused by sensor faults.
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Michal Tadeusiewicz and Stanislaw Halgas
The purpose of this paper is to develop a method for multiple soft fault diagnosis of nonlinear circuits including fault detection, identification of faulty elements and…
Abstract
Purpose
The purpose of this paper is to develop a method for multiple soft fault diagnosis of nonlinear circuits including fault detection, identification of faulty elements and estimation of their values in real circumstances.
Design/methodology/approach
The method for fault diagnosis proposed here uses a measurement test leading to a system of nonlinear equations expressing the measured quantities in terms of the circuit parameters. Nonlinear functions, which appear in these equations are not given in explicit analytical form. The equations are solved using a homotopy concept. A key problem of the solvability of the equations is considered locally while tracing the solution path. Actual faults are selected on the basis of the observation that the probability of faults in fewer number of elements is greater than in a larger number of elements.
Findings
The results indicate that the method is an effective tool for testing nonlinear circuits including bipolar junction transistors and junction field effect transistors.
Originality/value
The homotopy method is generalized and associated with a restart procedure and a numerical algorithm for solving differential equations. Testable sets of elements are found using the singular value decomposition. The procedure for selecting faulty elements, based on the minimal fault number rule, is developed. The method comprises both theoretical and practical aspects of fault diagnosis.
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M.K. Smail, L. Pichon, M. Olivas, F. Auzanneau and M. Lambert
Aging wiring in cars, aircraft, trains and other transportation means is identified as a critical security area. The purpose of this paper is to develop a new methodology for wire…
Abstract
Purpose
Aging wiring in cars, aircraft, trains and other transportation means is identified as a critical security area. The purpose of this paper is to develop a new methodology for wire diagnosis allowing the detection, localization and characterization of the fault in wiring network.
Design/methodology/approach
The direct problem (propagation along the cables) is modelled by RLCG circuit parameters and the finite difference time domain method. This model provides a simple and accurate method to simulate time domain reflectometry (TDR) responses. Genetic algorithms are combined with this wire propagation model to solve the inverse problem and to deduce physical information's about defects from the reflectometry response.
Findings
The results show the applicability of an inverse procedure dedicated to TDR for the localization and characterization of defects in simple wires and faulty wiring networks. With experimental results, the paper demonstrates the accuracy which can be provided for wire diagnosis.
Practical implications
The work provides an efficient tool for the diagnosis of embedded wire networks.
Originality/value
In this paper, a new method is developed and applied to detect, characterize and localize the defects in wiring networks: an inverse procedure is introduced for wire diagnosis. The presented methodology is applied for complex network structures and with measurement data.
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Mohammad Ghesmat and Akbar Khalkhali
There are high expectations for reliability, safety and fault tolerance are high in chemical plants. Control systems are capable of potential faults in the plant processing…
Abstract
Purpose
There are high expectations for reliability, safety and fault tolerance are high in chemical plants. Control systems are capable of potential faults in the plant processing systems. This paper proposes is a new Fault Tolerant Control (FTC) system to identify the probable fault occurrences in the plant.
Design/methodology/approach
A Fault Diagnosis and Isolation (FDI) module has been devised based on the estimated state of system. An Unscented Kalman Filter (UKF) is the main innovation of the FDI module to identify the faults. A Multi-Sensor Data Fusion algorithm is utilized to integrate the UKF output data to enhance fault identification. The UKF employs an augmented state vector to estimate system states and faults simultaneously. A control mechanism is designed to compensate for the undesirable effects of the detected faults.
Findings
The performance of the Nonlinear Model Predictive Controller (NMPC) without any fault compensation is compared with the proposed FTC scheme under different fault scenarios. Analysis of the simulation results indicates that the FDI method is able to identify the faults accurately. The proposed FTC approach facilitates recovery of the closed loop performance after the faults have been isolated.
Originality/value
A significant contribution of the paper is the design of an FTC system by using UKF to estimate faults and enhance the accuracy of data. This is done by applying a data fusion algorithm and controlling the system by the NMPC after eliminating the effects of faults.
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Ashish Kumar Sinha, Sukanta Das and Tarun Kumar Chatterjee
Condition monitoring of squirrel cage induction motors (SCIMs) is indispensible for achieving fault-free working environment. As broken rotor bars (BRBs) are one of the more…
Abstract
Purpose
Condition monitoring of squirrel cage induction motors (SCIMs) is indispensible for achieving fault-free working environment. As broken rotor bars (BRBs) are one of the more frequent faults in a SCIM especially where direct-on-line starting is indispensible, as in underground mines, a priori knowledge of fault severity in terms of the number of BRBs assists in effective fault monitoring. In this regard, this paper aims to propose a unique empirical relation to facilitate the determination of number of BRB.
Design/methodology/approach
Fast Fourier transform is used to obtain fault sideband amplitudes under varying number of BRBs and load torque for 5.5 kW, 7.5 kW, 10 kW, three-phase, 415 V, 50 Hz SCIMs in MATLAB/Simulink. The nature of variation is decided by an appropriate curve fitting technique for comprehending a unique empirical relation. The proposed empirical relation is validated by bootstrapping and z-test. Furthermore, hardware validation is done using 1 kW laboratory prototype with Labview interface.
Findings
The analytical study reveals the dependence of lower and upper sideband amplitudes on the number of BRBs, load torque and machine rating. Therefore, fault severity in terms of number of BRBs is accurately calculated using the proposed empirical relation if load torque, machine rating and amplitudes of lower and upper sidebands are known.
Originality/value
The unique empirical relation proposed in the present work provides accurate knowledge of fault severity in terms of the number of BRBs. This facilitates maintenance scheduling which shall reduce effective downtime and improve production.
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John M. Kontoleon and John Andrianakis
Reliability of RAM memory systems is impaired by environmental disturbances, causing soft errors, whereby one data bit is transformed to another bit. Single‐error correcting codes…
Abstract
Reliability of RAM memory systems is impaired by environmental disturbances, causing soft errors, whereby one data bit is transformed to another bit. Single‐error correcting codes with memory scrubbing offer the most effective method to recover from such errors. This paper analyzes the reliability and determines the MTTF for simplex and duplex memory systems with single‐error correction and/or soft‐error scrubbing recovery. It extends previous work on the deterministic scrubbing recovery of simplex memory systems by using a more general model that takes into account cancelling soft errors. In the duplex memory system an additional level of static redundancy is proposed by employing a decoding algorithm at the memory module level. The reliability analysis of the duplex system with soft‐error scrubbing takes into account the decoder output which upon scrubbing transforms words with a number of multiple errors to words with a different number of errors. Computer results show that this combination of data and system redundancy provides more reliability than either data or system redundancy alone.
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Yixuan Xue, Ziyang Zhen, Zhibing Zhang, Teng Cao and Tiancai Wan
Accurate glide path tracking is vital to the automatic carrier landing task of unmanned aerial vehicle (UAV). The purpose of this paper is to develop a reliable flight controller…
Abstract
Purpose
Accurate glide path tracking is vital to the automatic carrier landing task of unmanned aerial vehicle (UAV). The purpose of this paper is to develop a reliable flight controller that can simultaneously deal with external disturbance, structure fault and actuator fault.
Design/methodology/approach
The automatic carrier landing task is resolved into the glide path tracking problem and attitude tracking problem. The disturbance observer-based adaptive sliding mode control scheme is proposed for system stabilization, disturbance rejection and fault tolerance.
Findings
Both the Lyapunov method and exemplary simulations can prove that the disturbance estimation error and the attitude tracking error converge in finite time in the presence of external disturbances and various faults.
Practical implications
The presented algorithm is testified by a UAV automatic carrier landing simulation, which shows the potential of practical usage.
Originality/value
The barrier function is introduced to adaptively update both the sliding mode observer gain and sliding mode controller gain, so that the sliding mode surface could converge to a predefined region without overestimation. The proposed flight controller ensures a secure carrier landing task.
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H.S. Kumar, P. Srinivasa Pai and Sriram N. S
The purpose of this paper is to classify different conditions of the rolling element bearing (REB) using vibration signals acquired from a customized bearing test rig.
Abstract
Purpose
The purpose of this paper is to classify different conditions of the rolling element bearing (REB) using vibration signals acquired from a customized bearing test rig.
Design/methodology/approach
An effort has been made to develop health index (HI) based on singular values of the statistical features to classify different conditions of the REB. The vibration signals from the normal bearing (N), bearing with defect on ball (B), bearing with defect on inner race (IR) and bearing with defect on outer race (OR) have been acquired from a customized bearing test rig under variable load and speed conditions. These signals were subjected to “modified kurtosis hybrid thresholding rule” (MKHTR)-based denoising. The denoised signals were decomposed using discrete wavelet transform. A total of 17 statistical features have been extracted from the wavelet coefficients of the decomposed signal.
Findings
Singular values of the statistical features can be effectively used for REB classification.
Practical implications
REB are critical components of rotary machinery right across the industrial sectors. It is a well-known fact that critical bearing failures causes major breakdowns resulting in untold and most expensive downtimes that should be avoided at all costs. Hence, intelligently based bearing failure diagnosis and prognosis should be an integral part of the asset maintenance and management activity in any industry using rotary machines.
Originality/value
It is found that singular values of the statistical features exhibit a constant value and accordingly can be assigned to each type of bearing fault and can be used for fault characterization in practical applications. The effectiveness of this index has been established by applying this to data from Case Western Reserve University data base which is a standard bench mark data for this application. HIs minimizes the computation time when compared to fault diagnosis using soft computing techniques.
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Pratesh Jayaswal, S.N. Verma and A.K. Wadhwani
The objective of this paper is to provide a brief review of recent developments in the area of applications of ANN, Fuzzy Logic, and Wavelet Transform in fault diagnosis. The…
Abstract
Purpose
The objective of this paper is to provide a brief review of recent developments in the area of applications of ANN, Fuzzy Logic, and Wavelet Transform in fault diagnosis. The purpose of this work is to provide an approach for maintenance engineers for online fault diagnosis through the development of a machine condition‐monitoring system.
Design/methodology/approach
A detailed review of previous work carried out by several researchers and maintenance engineers in the area of machine‐fault signature‐analysis is performed. A hybrid expert system is developed using ANN, Fuzzy Logic and Wavelet Transform. A Knowledge Base (KB) is created with the help of fuzzy membership function. The triangular membership function is used for the generation of the knowledge base. The fuzzy‐BP approach is used successfully by using LR‐type fuzzy numbers of wavelet‐packet decomposition features.
Findings
The development of a hybrid system, with the use of LR‐type fuzzy numbers, ANN, Wavelets decomposition, and fuzzy logic is found. Results show that this approach can successfully diagnose the bearing condition and that accuracy is good compared with conventionally EBPNN‐based fault diagnosis.
Practical implications
The work presents a laboratory investigation carried out through an experimental set‐up for the study of mechanical faults, mainly related to the rolling element bearings.
Originality/value
The main contribution of the work has been the development of an expert system, which identifies the fault accurately online. The approaches can now be extended to the development of a fault diagnostics system for other mechanical faults such as gear fault, coupling fault, misalignment, looseness, and unbalance, etc.
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Akilu Yunusa-kaltungo and Jyoti K. Sinha
The purpose of this paper is mainly to highlight how a simplified and streamlined approach to the condition monitoring (CM) of industrial rotating machines through the application…
Abstract
Purpose
The purpose of this paper is mainly to highlight how a simplified and streamlined approach to the condition monitoring (CM) of industrial rotating machines through the application of frequency domain data combination can effectively enhance the eMaintenance framework.
Design/methodology/approach
The paper commences by providing an overview to the relevance of maintenance excellence within manufacturing industries, with particular emphasis on the roles that rotating machines CM of rotating machines plays. It then proceeds to provide details of the eMaintenance as well as its possible alignment with the introduced concept of effective vibration-based condition monitoring (eVCM) of rotating machines. The subsequent sections of the paper respectively deal with explanations of data combination approaches, experimental setups used to generate vibration data and the theory of eVCM.
Findings
This paper investigates how a simplified vibration-based rotating machinery faults classification method based on frequency domain data combination can increase the feasibility and practicality of eMaintenance.
Research limitations/implications
The eVCM approach is based on classifying data acquired under several experimentally simulated conditions on two different machines using combined higher order signal processing parameters so as to reduce CM data requirements. Although the current study was solely based on the application of vibration data acquired from rotating machines, the knowledge exchange platform that currently dominates present day scientific research makes it very likely that the lessons learned from the development of eVCM concept can be easily transferred to other scientific domains that involve continuous CM such as medicine.
Practical implications
The concept of eMaintenance as a cost-effective and smart means of increasing the autonomy of maintenance activities within industries is rapidly growing in maintenance-related literatures. As viable as the concept appears, the achievement of its optimum objectives and full deployment to the industry is still subjective due to the complexity and data intensiveness of conventional CM practices. In this paper, an eVCM approach is proposed so that rotating machine faults can be effectively detected and classified without the need for repetitive analysis of measured data.
Social implications
The main strength of eVCM lies in the fact that it permits the sharing of historical vibration data between identical rotating machines irrespective of their foundation structures and speed differences. Since eMaintenance is concerned with driving maintenance excellence, eVCM can potentially contribute towards its optimisation as it cost-effectively streamlines faults diagnosis. This therefore implies that the simplification of vibration-based CM of rotating machines positively impacts the society with regard to the possibility of reducing how much time is actually spent on the accurate detection and classification of faults.
Originality/value
Although the currently existing body of literature already contains studies that have attempted to show how the combination of measured vibration data from several industrial machines can be used to establish a universal vibration-based faults diagnosis benchmark for incorporation into eMaintenance framework, these studies are limited in the scope of faults, severity and rotational speeds considered. In the current study, the concept of multi-faults, multi-sensor, multi-speed and multi-rotating machine data combination approach using frequency domain data fusion and principal components analysis is presented so that faults diagnosis features for identical rotating machines with different foundations can be shared between industrial plants. Hence, the value of the current study particularly lies in the fact that it significantly highlights a new dimension through which the practical implementation and operation of eMaintenance can be realized using big data management and data combination approaches.
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