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The purpose of this study is to review and summarise the existing available literature on lightweight cladding systems to provide detailed information on fire behaviour (ignitibility, heat release rate and smoke toxicity) and various test method protocols. Additionally, the paper discusses the challenges and provides updated knowledge and recommendation on selective-fire mechanisms such as rapid-fire spread, air cavity and fire re-entry behaviours due to dripping and melting of lightweight composite claddings.

A comprehensive literature review on fire behaviour, fire hazard and testing methods of lightweight composite claddings has been conducted in this research. In summarising all possible fire hazards, particular attention is given to the potential impact of toxicity of lightweight cladding fires. In addition, various criteria for fire performance evaluation of lightweight composite claddings are also highlighted. These evaluations are generally categorised as small-, intermediate- and large-scale test methods.

The major challenges of lightweight claddings are rapid fire spread, smoke production and toxicity and inconsistency in fire testing.

The review highlights the current challenges in cladding fire, smoke toxicity, testing system and regulation to provide some research recommendations to address the identified challenges.

This paper aims to deal with the experimental and numerical investigations of the fire protection performance of a waterborne intumescent coating (IC) on structural steel in case of natural fires. Based on own small-scale laboratory tests, an advanced numerical model is developed to simulate the fire protection performance of the investigated coating in case of arbitrary fire scenarios. The insulation efficiency of the coating is described within the model by temperature and heating rate-dependent material properties, such as expansion factors, thermal conductivity and heat capacity. The results of the numerical model are compared to own large-scale fire tests of an unloaded I-section beam and column.

As natural fires can show arbitrary regimes, the material properties of the waterborne IC are investigated for various heating rates. Based on these investigations, a material model for the IC is implemented in the finite element program ABAQUS. With the help of user subroutines, the material properties of the coating are introduced for both the heating and cooling phase of natural fires, allowing for two- and three-dimensional thermomechanical analyses of coated steel elements.

The results of the performed small-scale laboratory tests show a heating rate-dependent behavior of the investigated coating. The mass loss as well as the expansion of the coating change with the heating rate. Moreover, the material properties obtained on small scale are valid for large scale. Therefore, a material model could be developed that is suitable to reproduce the results of the large-scale fire tests. Additionally, with the help of the numerical model, a dimensioning approach for the dry film thickness (DFT) of the investigated coating is derived for arbitrary natural fires.

The material properties presented in this paper are only valid for the investigated waterborne IC and the parameter area that was chosen. However, the developed modeling approach for the fire protection performance of ICs is general and can be applied for every coating that is part of the intumescent product family.

Until now, only few research works have been carried out on the fire protection performance of ICs under non-standard fire exposure. This paper deals extensively with the material properties and the material modeling of a waterborne IC exposed to natural fires. Especially, the laboratory examinations and the numerical simulations are unique and allow for new evaluation possibilities of ICs.

The Southern African Institute of Steel Construction has developed a novel cellular beam structure (CBS) for multi-storey buildings that is entirely devoid of concrete. Channel sections between the cellular beams support a complex sandwich flooring system, which contains a fire-resistant ceiling board, metal sheeting, an interior fibre-cement board and an access-flooring system. As for all structures, the CBS requires a fire rating. This paper aims to investigate the thermal behaviour of the CBS using numerical modelling and experimental fire testing, as it has a unique setup.

Experimental fire tests on the flooring system were conducted to validate finite element models, which were developed in ABAQUS. These models were then extended to include floor beams and the structural steelwork.

Good correlations were found between the experimental and numerical results, with temperature variations typically in the range of 0-5%, although with localised differences of up to 20%. This allowed larger finite element models, representing the sandwich floor system of the CBS, to be developed and analysed. A 1-hour rating can be obtained by the system in terms of insulation and integrity requirements.

The CBS allows for more economical steel structures, due to the rapid construction of its modular panels. A suitable fire resistance will ensure the safety of the occupants and prevent major structural damage. Steelwork and flooring temperatures are determined which has allowed for global structural analyses to be carried out.

The originality of this study lies in thermal analysis and testing of a new cellular beam flooring system, through determining behaviour in fire, along with beam temperatures.

This study aims to propose a new design value, based on experimental and numerical studies, for surface emissivity of zinc hot-dip galvanized members exposed to fire.

The paper sums up experiments, used specimens and also shows results. Four experiments were performed in a horizontal furnace and one test in a fire compartment of the experimental building. Several tests were carried out for determination of the surface emissivity of galvanized steel structures in fire. The experimental and numerical studies were used for preparation of new generation of the structural steel fire standard Eurocode EN 1993-1-2:2025.

Hot-dip galvanizing is one of the most widely used processes for corrosion protection of steel products. The new design value for surface emissivity of zinc hot-dip galvanized members exposed to fire is determined using experimental results as 0.35. The value is proposed for next generation of EN 1993-1-2:2025. If hot-dip galvanization additionally can contribute beneficially to the fire resistance of unprotected steel members, it would be a huge economic advantage.

Experimental studies in the past years have indicated the influence of hot-dip galvanizing on the heating of steel members. This study suggests 50% reduction of the surface emissivity of a carbon steel member. This amendment will be incorporated in future versions of Eurocodes 3 and 4 and has already been implemented in some fire design tools for steel members in order to consider the beneficial contribution of hot-dip galvanized for fire-resistance requirements of less than 60 min.

This paper deals with the fire resistance of primary and secondary beam connections in timber structures.

This paper describes a series of unloaded and loaded furnace fire tests in different configurations of these types of connectors.

The main objective is the fire safety design of joist hangers and full thread screws.

Design recommendations are given.

This paper aims to present numerical investigations regarding the heating behaviour of steel elements protected by an intumescent coating with an adjacent trapezoidal steel sheet.

For this purpose, a three-dimensional numerical model of a coated I-section profile is developed in Abaqus taking into account the restrained foaming process of the intumescent coating due to the adjacent member explicitly.

After the validation of the numerical model against own fire tests, the steel temperatures of a coated I-section profile with and without an adjacent trapezoidal steel sheet, resulting from fire exposure according to ISO-834, are compared to demonstrate the influence of the steel sheet in detail.

The main objective is to evaluate the influence of an unprotected trapezoidal steel sheet on the temperatures of coated I-section profiles.

Simple calculation models for charring rate of solid wood, nail- and glue-laminated structural elements for use in fire design of wooden structures have been compared with test results from the literature. The applicability to these structural elements, and the accuracy of the models, have been evaluated based on parameters influencing the charring rate, which include species, density, moisture content, char contraction factor, external heat flux, oxygen concentration and duration of the fire. The models evaluated in this article are applicable to one- or two-dimensional charring under standard fire exposure.

Incidents like the fire in the Channel Tunnel, where severe concrete spalling was determined, have led to requirements in limiting the spalling depth and involved zone to local and compatible magnitudes. Because the prevention of critical concrete spalling was also significant for the validity of the load-carrying capacity calculation for an existing railway tunnel, this paper aimed to investigate the spalling behavior of two contemplable concrete mixtures. The large-scale tests should show the load-carrying capacity over the whole duration of the fire exposure respecting all thermal and mechanical loads considered in the calculations.

In this paper, the fire behavior of two concrete mixtures for an existing railway tunnel are investigated. Small-scale tests prior to the main tests were conducted to identify an appropriate concrete mixture for the large-scale tests. During the large-scale tests, a tunnel segment is loaded with horizontal and vertical loads derived from a calculation taking into account the existing boundary conditions. Resulting restraint forces were calculated using the soil stiffness and tunnel fire design curve as fire scenario and applied via hydraulic jacks. To avoid additional restraint forces during the experiment, thermal strains due to fire exposure were allowed.

The results of the small-scale tests did not allow for a clear statement whether one concrete mixture would perform better regarding the spalling behavior. The two large-scale tests showed different results regarding the spalling behavior. Over the whole duration of fire exposure, the first test specimen remains nearly undamaged. During the test of the second specimen, spalling started about 3 min after burner activation. Because of the results, a suggestion for the concrete mixture of the first test was made, and this mixture was then used for the redevelopment of the existing railway tunnel.

The test setup was capable of incorporating all relevant boundary conditions for the analysis of an existing railway tunnel as part of an important north – south connection. The results have shown that a fire-proof construction is possible by adding polypropylene fibers to the concrete mixture. Additionally, it was possible to avoid the mounting of expensive and time-consuming fire protection measures like the installation of thermal insulation boards.

Simulations exist for the prediction of the behaviour of building structural systems under fire, including two-way coupled fire-structure interaction. However, these simulations do not include detailed models of the connections, whereas these connections may impact the overall behaviour of the structure. Therefore, this paper proposes a two-scale method to include screw connections.

The two-scale method consists of (a) a global-scale model that models the overall structural system and (b) a small-scale model to describe a screw connection. Components in the global-scale model are connected by a spring element instead of a modelled screw, and the stiffness of this spring element is predicted by the small-scale model, updated at each load step. For computational efficiency, the small-scale model uses a proprietary technique to model the behaviour of the threads, verified by simulations that model the complete thread geometry, and validated by existing pull-out experiments. For four screw failure modes, load-deformation behaviour and failure predictions of the two-scale method are verified by a detailed system model. Additionally, the two-scale method is validated for a combined load case by existing experiments, and demonstrated for different temperatures. Finally, the two-scale method is illustrated as part of a two-way coupled fire-structure simulation.

It was shown that proprietary ”threaded connection interaction” can predict thread relevant failure modes, i.e. thread failure, shank tension failure, and pull-out. For bearing, shear, tension, and pull-out failure, load-deformation behaviour and failure predictions of the two-scale method correspond with the detailed system model and Eurocode predictions. Related to combined load cases, for a variety of experiments a good correlation has been found between experimental and simulation results, however, pull-out simulations were shown to be inconsistent.

More research is needed before the two-scale method can be used under all conditions. This relates to the failure criteria for pull-out, combined load cases, and temperature loads.

The two-scale method bridges the existing very detailed small-scale screw models with present global-scale structural models, that in the best case only use springs. It shows to be insightful, for it contains a functional separation of scales, revealing their relationships, and it is computationally efficient as it allows for distributed computing. Furthermore, local small-scale non-convergence (e.g. a screw failing) can be handled without convergence problems in the global-scale structural model.

During the building designing, it is very important to deal with the fire resistance of the structures. The designed materials for escape routes should be selected to ensure the usability of the structures until the time of escape. Planning affects the glass structures similarly, so these can also be partition walls and load bearing structures, although the latter is less applied on escape routes. The heat protection of the glasses can be improved with heat-protective foils, while fire protection is provided by gel intumescent material.

To research the topic of fire resistance, laboratory experiments were carried out on small-scaled glass elements with thermal protection foil at Budapest University of Technology and Economics at the Department of Construction Materials and Technologies.

Fire protection of small model specimens was tested with blowtorch fire and furnace heat load. During the experiments, six foils were tested. Single pane glass, double layered and triple glazed specimens were tested with blowtorch fire.

Fire protection of small model specimens was tested with blowtorch fire and furnace heat load. During the experiments, six foils were tested. Single pane glass, double layered and triple glazed specimens were tested with blowtorch fire. In case of heat-protected glazing, the foils on the “protected” side of the single pane glass do not have a fire protection effect based on blowtorch fire test. For double glassed specimens, the P35 foil has a perceptible effect, even for the requirements of the flame breakthrough (E, integrity), when the foil is placed on the inner side (position 3) of the second glass layer. The stratification of each triple glazed specimens was effective against blowtorch fire load (3 M, S4&P35), so (EI, integrity and isolation) it can meet the requirements of flame breakthrough and thermal insulation.