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The purpose of this paper is to study the influence rules of geometric parameters on deformation of valve slices.

Based on the theory of flexural deformation of elastic thin slice, differential functions of deformation for both single and multi-slices are given and derived in detail. Furthermore, the effects of geometric dimensions on deformation are analyzed particularly by using Matlab/simulink.

The results indicated that the deformation decreases with the increment of fixed ring radius r_a, slice thickness h, and its number n. Meanwhile, the deformation increases with a rise of slice radius r_b, throttle position r_k, the radius ratio λ₁ and thickness ratio λ₂ of slices.

This research can provide some theoretical supports for the parametric and optimal design of adjustable damping shock absorber.

The purpose of this paper is to propose to overcome the limitations of polygonization of point clouds for rapid prototyping purposes, by using a direct slicing approach, based on a hybrid local‐genetic algorithm to achieve a robust direct slicing system.

At first a volume analysis is performed on the point cloud and a space decomposition is realized using elementary voxels. Then, considering each Z level of the voxelized point cloud, the external non‐void voxels are linked togheter using an hybrid local and genetic approach, to generate the contour of the object with an automatic process. The contour of the object is finally converted into slice files suitable for the rapid prototyping machine.

The genetic algorithm (GA) is very effective in detecting those slices where an optimal solution is not achieved with the local approach, and in finding the minimum path that connects the points belonging to the slice contour.

Further studies must be conducted to improve the efficiency of the approach to the travelling salesman problem (TSP) and to the relation between the cell dimension and the point cloud density. In this context, the use of adaptive slicing will be considered, in order to improve time performances.

The approach is fully automated and enables the direct creation of layered manufactured copies of 3D scanned products directly from the point clouds, avoiding the tessellation phase that is often time consuming and characterized by errors in the STL file.

The use of TSP problem to solve the direct slicing of point clouds is more effective than simple spline fitting techniques, avoiding self‐crossing curves. This approach solves the TSP problem for each slice, exploiting the volumetric space decomposition to fasten the achievement of the solution. In fact the local knowledge is used by the nearest neighbours local search and the partial solution achieved is the starting point of the GA. The GA is effective in finding global minima and results to be fastened by the local approach.

This paper presents a new approach to adaptive slicing that significantly reduces fabrication times. The new approach first identifies the individual parts and features that comprise each layer in a given build, and then slices each independently of one another. This technique improves upon existing adaptive slicing algorithms by eliminating most of the slices that do not effectively enhance the overall part surface quality. Conventional adaptive slicing methods produce unnecessary layers that contribute to increased fabrication times without improving the overall quality of the part surfaces. These unnecessary layers result from fabricating all of the parts and features within the build volume at a given height using a single build layer thickness. Each thickness is commonly derived from the one part or feature existing at that height whose surface geometry requires the thinnest layer to meet a tolerance criterion. The new approach has been implemented on an FDM 1600 rapid prototyping system, and has demonstrated a 17‐37 per cent reduction in fabrication times compared to that of conventional adaptive slicing methods.

Presents a new adaptive slicing method for layered manufacturing. The CAD model is first sliced uniformly into slabs of thickness equal to the maximum available fabrication thickness. Each slab is then resliced uniformly as needed to maintain the desired surface accuracy. This approach improves on past work by determining the adaptive refinement through interpolation rather than extrapolation, and it is well suited for execution in a parallel processing computer. The method has been implemented successfully and tested with .STL CAD models on a Stratasys FDM 1600 rapid prototyping system, where typical measured build times were reduced by approximately 50 per cent without reducing overall surface accuracy.

Additive Manufacturing (AM) conventionally necessitates an intermediary slicing procedure using the standard tessellation language (STL) data, which can be computationally burdensome, especially for intricate microcellular architectures. This study aims to propose a direct slicing method tailored for digital light processing-type AM processes for the efficient generation of slicing data for microcellular structures.

The authors proposed a direct slicing method designed for microcellular structures, encompassing micro-lattice and triply periodic minimal surface (TPMS) structures. The sliced data of these structures were represented mathematically and then convert into 2D monochromatic images, bypassing the time-consuming slicing procedures required by 3D STL data. The efficiency of the proposed method was validated through data preparations for lattice-based nasopharyngeal swabs and TPMS-based ellipsoid components. Furthermore, its adaptability was highlighted by incorporating 2D images of additional features, eliminating the requirement for complex 3D Boolean operations.

The direct slicing method offered significant benefits upon implementation for microcellular structures. For lattice-based nasopharyngeal swabs, it reduced data size by a factor of 1/300 and data preparation time by a factor of 1/8. Similarly, for TPMS-based ellipsoid components, it reduced data size by a factor of 1/60 and preparation time by a factor of 1/16.

The direct slicing method allows for bypasses the computational burdens associated with traditional indirect slicing from 3D STL data, by directly translating complex cellular structures into 2D sliced images. This method not only reduces data volume and processing time significantly but also demonstrates the versatility of sliced data preparation by integrating supplementary features using 2D operations.

Binder jetting is one of the essential additive manufacturing methods because it is cost-effective, has no thermal stress problems and has a wide range of different materials. Using binder jetting technology in the industry is becoming more common recently. However, it has disadvantages compared to traditional manufacturing methods regarding speed. This study aims to increase the manufacturing speed of binder jetting.

This study used adaptive slicing to increase the manufacturing speed of binder jetting. In addition, a variable binder amount algorithm has been developed to use adaptive slicing efficiently. Quarter-spherical shaped samples were manufactured using a variable binder amount algorithm and adaptive slicing method.

Samples were sintered at 1250°C for 2 h with 10°C/min heating and cooling ramp. Scanning electron microscope analysis, surface roughness tests, and density calculations were done. According to the results obtained from the analyzes, similar surface quality is achieved by using 38% fewer layers than uniform slicing.

More work is needed to implement adaptive slicing to binder jetting. Because the software of commercial printers is very difficult to modify, an open-source printer was used. For this reason, it can be challenging to produce perfect samples. However, a good start has been made in this area.

To the best of the authors’ knowledge, the actual use of adaptive slicing in binder jetting was applied for the first time in this study. A variable binder amount algorithm has been developed to implement adaptive slicing in binder jetting.

With the development of 3D printing or additive manufacturing (AM), curved layer fused deposition modeling (CLFDM) has been researched to cope with the flat layer AM inherited problems, such as stair-step error, anisotropy and the time-cost and material-cost problems from the supporting structures. As one type of CLFDM, cylindrical slicing has obtained some research attention. However, it can only deal with rotationally symmetrical parts with a circular slicing layer, limiting its application. This paper aims to propose a ray-based slicing method to increase the inter-layer strength of flat layer-based AM parts to deal with more general revolving parts.

Specifically, the detailed algorithm and implementation steps are given with several examples to enable readers to understand it better. The combination of ray-based slicing and helical path planning has been proposed to consider the nonuniform path spacing between the adjacent paths in the same curved layer. A brief introduction of the printing system is given, mainly including a 3D printer and the graphical user interface.

The preliminary experiments are successfully conducted to verify the feasibility and versatility of the proposed and improved slicing method for the revolving thin-wall parts based on a rotary 3D printer.

This research is early-stage work, and the authors are intended to explore the process and show the initial feasibility of ray-based slicing for revolving thin-wall parts using a rotary 3D printer. In general, this research provides a novel and feasible slicing method for multiaxis rotary 3D printers, making manufacturing revolving thin-wall and complex parts possible.

Adaptive slicing is a key step in three-dimensional (3D) printing as it is closely related to the building time and the surface quality. This study aims to develop a novel adaptive slicing method based on ameliorative area ratio and accurate cusp height for 3D printing using stereolithography (STL) models.

The proposed method consists of two stages. In the first stage, the STL model is sliced with constant layer thickness, where an improved algorithm for generating active triangular patches, the list is developed to preprocess the model faster. In the second stage, the model is first divided into several blocks according to the number of contours, then an axis-aligned bounding box-based contour matching algorithm and a polygons intersection algorithm are given to compare the geometric information between several successive layers, which will determine whether these layers can be merged to one.

Several benchmarks are applied to verify this new method. Developed method has also been compared with the uniform slicing method and two existing adaptive slicing methods to demonstrate its effectiveness in slicing.

Compared with other methods, the method leads to fewer layers whilst keeping the geometric error within a given threshold. It demonstrates that the proposed slicing method can reach a trade-off between the building time and the surface quality.

The purpose of this paper is to discuss the characteristics of several stochastic simulation methods applied in computation issue of structure health monitoring (SHM).

On the basis of the previous studies, this research focusses on four promising methods: transitional Markov chain Monte Carlo (TMCMC), slice sampling, slice-Metropolis-Hasting (M-H), and TMCMC-slice algorithm. The slice-M-H is the improved slice sampling algorithm, and the TMCMC-slice is the improved TMCMC algorithm. The performances of the parameters samples generated by these four algorithms are evaluated using two examples: one is the numerical example of a cantilever plate; another is the plate experiment simulating one part of the mechanical structure.

Both the numerical example and experiment show that, identification accuracy of slice-M-H is higher than that of slice sampling; and the identification accuracy of TMCMC-slice is higher than that of TMCMC. In general, the identification accuracy of the methods based on slice (slice sampling and slice-M-H) is higher than that of the methods based on TMCMC (TMCMC and TMCMC-slice).

The stochastic simulation methods evaluated in this paper are mainly two categories of representative methods: one introduces the intermediate probability density functions, and another one is the auxiliary variable approach. This paper provides important references about the stochastic simulation methods to solve the ill-conditioned computation issue, which is commonly encountered in SHM.

An adaptive slicing algorithm that can vary the layer thickness in relation to local geometry is presented. The algorithm is based on three fundamental concepts: choice of criterion for accommodating complexities of surfaces, recognition of key characteristics and features of the object, and development of a grouping methodology for facets used to represent the object. Four criteria, cusp height, maximum deviation, chord length and volumetric error per unit length, are identified and the layer thickness is adjusted such that one of the four is met. Next, key characteristics of the object, such as horizontal and vertical surfaces, pointed edges and ends, are identified based on the local changes in surface complexity, and slice based feature recognition is introduced to identify the nature of a feature, protrusion or depression, by studying the slice data. Note that the present approach uses information only from the tessellated model, and thus is different from current implementations. Finally, the concept of grouping of the facets based on their vertex coordinates is developed to minimize the number of searches for possible intersection of the facets with a slice plane. The slicing algorithm is interfaced with adaptive laminated machining and the stereolithography process through a CNC post processor and a hatching algorithm respectively. A comparison of the estimated surface quality and build time indicates that adaptive slicing produces superior parts in a shorter build time. The implementation of this work is protected under US Patent laws (Patent # 5,596,504, January 1997).