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Article
Publication date: 19 May 2021

Hua-Lin Yang, Xiulong Li, Weiwei Sun, Fang Deng and Jie Du

This paper aims to present the mixed elastohydrodynamic lubrication (EHL) model and obtain the leakage characteristics for the skeleton reciprocating oil seal.

Abstract

Purpose

This paper aims to present the mixed elastohydrodynamic lubrication (EHL) model and obtain the leakage characteristics for the skeleton reciprocating oil seal.

Design/methodology/approach

The model consists of a finite element analysis of the contact pressure, a fluid mechanics analysis of the fluid film, a contact analysis of the asperity contact pressure, a deformation analysis of the seal lip and an iterative numerical simulation process.

Findings

Simulation results show that the leakage is in direct proportion to the seal roughness and speed, and in inverse proportion to the fluid viscosity. Comparisons with the experimental results verify the validity of the mixed EHL model.

Originality/value

This study provides a helpful method to calculate the leakage of the skeleton reciprocating oil seal, which shortens its development cycles.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 26 December 2023

Yangtao Xing, Fugang Zhai, Shengnan Li and Peng Gui

This paper aims to study the deformation mechanism of polytetrafluoroethylene (PTFE) oil seal under a wide temperature range cycle.

Abstract

Purpose

This paper aims to study the deformation mechanism of polytetrafluoroethylene (PTFE) oil seal under a wide temperature range cycle.

Design/methodology/approach

This study categorizes the oil seal operation into three states: assembly, heating-up and cooling. The deformation equation for the oil seal is developed for each state, considering the continuity between them. The investigation of the oil seal’s deformation trends and mechanisms is performed using the ANSYS Workbench.

Findings

The assembling process results in a radial shrinkage of the skeleton, causing the centroid to move toward the axis. During heating-up, the outer diameter of the skeleton slightly expands, whereas the inner diameter sharply contracts toward the axis, leading to a further reduction in the centroid’s distance from the axis. Upon cooling, both the inner and outer diameters continue to contract toward the axis, causing the centroid to persist in its movement toward the axis. Consequently, after undergoing a heating-up and cooling cycle ranging from 20°C to 180°C, the outer diameter of the PTFE oil seal reduces by 0.92 mm from its original deformation, ensuring minimal contact between the skeleton and housing. As a result of the reduced static friction torque at the skeleton, the oil seal rotates along the shaft.

Originality/value

The deformation mechanism of PTFE oil seals under a wide temperature range cycle was investigated, aiming to address the concerns related to the rotation along the shaft and leakage.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2023-0142/

Details

Industrial Lubrication and Tribology, vol. 76 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 October 2023

Fugang Zhai, Shengnan Li and Yangtao Xing

This paper aims to study the motion trajectory of the oil seal for shaft in eccentric state and derive equation of lip motion trajectory.

Abstract

Purpose

This paper aims to study the motion trajectory of the oil seal for shaft in eccentric state and derive equation of lip motion trajectory.

Design/methodology/approach

This paper analyzes the force during the motion of the eccentric lip by considering the material viscoelasticity, and a cam-plate mechanism is established as an equivalent model for the motion between the shaft and the lip; according to this, the equation of lip motion trajectory is derived.

Findings

The trajectory of the lip lags that of the shaft in the eccentric state because the viscoelasticity-affected lip recovery velocity is lower than the shaft recovery speed. The lip trajectory enters the lag phase earlier and the lag phase’s duration is longer with the increase of the eccentricity and rotational speed, because the deviation of the recovery velocities between the lip and the shaft will be exacerbated.

Originality/value

Innovatively, by considering the viscoelasticity of the material, the cam-plate mechanism is used to equivalent the motion of the shaft-lip to derive the equation for the radial motion trajectory of the eccentric lip. The regularity of lip motion is the key to determining the performance of oil seals, and the eccentric lip trajectory research method revealed in this paper provides a research basis for the performance research and optimization of eccentric oil seals.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2023-0161/

Details

Industrial Lubrication and Tribology, vol. 75 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 September 2020

Fuying Zhang and Yuanhao Zhang

The purpose of this paper is to study the pumping efficiency of oil seals with different surface textures at different speeds, and the influence of the rotation direction of…

Abstract

Purpose

The purpose of this paper is to study the pumping efficiency of oil seals with different surface textures at different speeds, and the influence of the rotation direction of triangular texture on the sealing performance was further analyzed.

Design/methodology/approach

Based on the theory of elastohydrodynamic lubrication and the pumping mechanism of rotary shaft seals, establishing a numerical model of mixed lubrication in oil seal sealing area. The model is coupled with the lip surface texture parameters and the two-dimensional average Reynolds equation considering the surface roughness.

Findings

The results show that the application of lip surface texture technology has obvious influence on the oil film thickness, friction torque and pumping rate of oil seal. The triangular texture has the most significant effect on the increase of pump suction rate. When the rotation direction of triangular texture is 315 degrees, the pumping rate of oil seal is the largest compared with the other seven directions.

Originality/value

The model has a comprehensive theoretical guidance for the design of new oil seal products, which provides a certain basis for the application of surface texture technology in the field of sealing in the future.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2020-0198/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 July 2019

Fuying Zhang, Junmei Yang, Haoche Shui and Chengcheng Dong

This paper aims to obtain the film thickness, friction torque and pumping rate and analyze the effects of roughness and surface micro-dimple texture (circular, square and…

Abstract

Purpose

This paper aims to obtain the film thickness, friction torque and pumping rate and analyze the effects of roughness and surface micro-dimple texture (circular, square and equilateral triangle) on the performance of the oil seal.

Design/methodology/approach

On the basis of elastohydrodynamic lubrication and the pumping mechanism of rotating shaft seal, this paper establishes a numerical model of hybrid lubrication of oil seal in sealing area. The model is coupled with fluid mechanics, rough peak contact mechanics and deformation analysis.

Findings

The results show that surface texture significantly improves the lubrication properties of the oil seal. The oil seal with the square texture has the largest oil film thickness, while the equilateral triangle texture has a better effect on the pumping rate.

Originality/value

To get closer to the real working environment of the oil seal, based on the surface roughness, this paper studies the effect of the texture shapes applied to the oil seal lip surface on the performance of the oil seal. The critical roughness and rotational speed values with zero pumping rate are obtained, which provides a theoretical basis for the correct selection of oil seals.

Details

Industrial Lubrication and Tribology, vol. 72 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 January 2022

Fuying Zhang and Yuanhao Zhang

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of…

Abstract

Purpose

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of parameters.

Design/methodology/approach

Based on the theory of elastohydrodynamic lubrication, a numerical model is established by coupling the texture parameters of isosceles triangle with concave lip with the two-dimensional average Reynolds equation considering surface roughness.

Findings

The results show that there is an optimal combination of parameters to improve the performance of the oil seal. When hp = 5µm-6.5 µm, a = 110°−130°, O = 1.4, C = 1.6 mm-2.2 mm, the oil seal with isosceles triangle micro concave texture can show good lubrication characteristics, friction characteristics and sealing ability.

Originality/value

The model provides a new idea for the design of new oil seal products and provides a theoretical support for the application of surface texture technology in the sealing field in the future.

Details

Industrial Lubrication and Tribology, vol. 74 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 January 2024

Jian Wei, YuXi Xue, Jing Tian and Fei Guo

This paper aims to investigate the effect of frictional heat on the wear of high-speed rotary lip seals in engines.

Abstract

Purpose

This paper aims to investigate the effect of frictional heat on the wear of high-speed rotary lip seals in engines.

Design/methodology/approach

In this research paper, the authors focus on the high-speed rotating lip seal of aircraft engines. Using the hybrid lubrication theory, a thermal-fluid-solid coupled numerical simulation model is established to investigate the influence of parameters such as contact pressure distribution, temperature rise and leakage rate on the sealing performance under different operating conditions. By incorporating the Rhee wear theory and combining simulation results with experimental data, a method for predicting the wear of the rotating seal lip profile is proposed. Experimental validation is conducted using a high-speed rotating test rig.

Findings

The results indicate that as the speed increases, the rise in frictional heat leads to a decrease in the sealing performance of the lip seal contact region. The experimental results show a similar trend to the numerical simulation results, and considering the effect of frictional heat, the predicted wear of the lip seal profile aligns more closely with the actual wear curve. This highlights the importance of considering the influence of frictional heat in the analysis of rotating seal mechanisms.

Originality/value

This study provides a reference for the prediction of wear profiles of engine high-speed rotary lip seals.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 December 1957

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry…

Abstract

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry form with a carrying fluid. If the surfaces finished in this way are in continuous or intermittent sliding contact, it is the author's opinion that any abrasives retained in their surfaces will affect surface wear. This paper reported on some exploratory work to indicate the degree of embedment of abrasive in certain materials lapped by hand.

Details

Industrial Lubrication and Tribology, vol. 9 no. 12
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 May 1965

At Stockholm, recently, the F.A.I. world championship control‐line team race was won for Britain with an aircraft equipped with an Eta 15 Mk. II engine, built by Eta Instruments…

Abstract

At Stockholm, recently, the F.A.I. world championship control‐line team race was won for Britain with an aircraft equipped with an Eta 15 Mk. II engine, built by Eta Instruments Ltd., and believed to be the most powerful engine in its class in the world. This is a 2.5 c.c. diesel engine. With an engine of such a diminutive size operating with 15,000 and 20,000 r.p.m. the method utilised to support the crankshaft is obviously of great importance; it must be rigidly held and yet subjected to the minimum rotational constraint. Two Hoffmann miniature ball bearings are used to locate the crankshaft and are mounted at either end of an extended one‐piece aluminium alloy housing that is bolted directly on to the front of the aluminium pressure diecast crankcase. A Hoffmann N6358 ball bearing (⅝‐in. o.d.) is fitted at the front and a Hoffmann S1 V2 (¾‐in. o.d.) at the rear of the housing. The counter‐balanced forged steel crankshaft has a main shaft 0.25 in. o.d.

Details

Industrial Lubrication and Tribology, vol. 17 no. 5
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 October 1964

TO say that the Twenty‐fourth S.B.A.C. Show was an unqualified success is perhaps to gild the lily. True there were disappointments— the delay which kept the TSR‐2 on the ground…

165

Abstract

TO say that the Twenty‐fourth S.B.A.C. Show was an unqualified success is perhaps to gild the lily. True there were disappointments— the delay which kept the TSR‐2 on the ground until well after the Show being one—but on the whole the British industry was well pleased with Farnborough week and if future sales could be related to the number of visitors then the order books would be full for many years to come. The total attendance at the Show was well over 400,000—this figure including just under 300,000 members of the public who paid to enter on the last three days of the Show. Those who argued in favour of allowing a two‐year interval between the 1962 Show and this one seem to be fully vindicated, for these attendance figures are an all‐time record. This augurs well for the future for it would appear that potential customers from overseas are still anxious to attend the Farnborough Show, while the public attendance figures indicate that Britain is still air‐minded to a very healthy degree. It is difficult to pick out any one feature or even one aircraft as being really outstanding at Farnborough, but certainly the range of rear‐engined civil jets (HS. 125, BAC One‐Eleven, Trident and VCIQ) served as a re‐minder that British aeronautical engineering prowess is without parallel, while the number of rotorcraft to be seen in the flying display empha‐sized the growing importance of the helicopter in both civil and military operations. As far as the value of Farnborough is concerned, it is certainly a most useful shop window for British aerospace products, and if few new orders are actually received at Farnborough, a very large number are announced— as our ’Orders and Contracts' column on page 332 bears witness. It is not possible to cover every exhibit displayed at the Farnborough Show but the following report describes a wide cross‐section beginning with the exhibits of the major airframe and engine companies.

Details

Aircraft Engineering and Aerospace Technology, vol. 36 no. 10
Type: Research Article
ISSN: 0002-2667

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