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This paper aims to find proper technological parameters of low-temperature joining technique by silver sintering to eventually use this technique for reliable electronic packaging.

Based on the literature and author’s own experience, the factors influencing the nanosized Ag particle sintering results were identified, and their significance was assessed.

It has been shown that some important technological parameters clearly influence the quality of the joints, and their choice is unambiguous, but the meaning of some parameters is dependent on other factors (interactions), and they should be selected experimentally.

The value of this research is that the importance of all technological factors was analyzed, which makes it easy to choose the technological procedures in the electronic packaging.

Examples are given for the technical applicability of a novel development of selective laser sintering called “laser micro sintering”.

Together with a specific method to produce powder layers, the controlled application of pulsed radiation for the processing of sub‐μm grained metal powders was exploited to produce micro‐tools with a heretofore unattained structural resolution.

High resolution micro bodies are displayed. Instruments could be generated which proved to fulfil their designation as grip bits for micro manipulators. The micro‐bodies can be generated detachably from or firmly fixed to the construction substrate. The material of the generated bodies withstands the traction forces when used as an injection mold for polymer casts.

Densities and structural resolutions can still be improved especially with a newly updated version of the equipment. Laser micro sintering of materials, other than metal (e.g. ceramics), has still to be developed. The introduction of the equipment and the technique into the market is on its way.

Micro‐tools can be generated with an overall structural resolution of 30 μm and with all the advantages of a freedom technique.

The paper informs the technical community on a new novel modification of the freeform technique selective laser sintering, demonstrating the solution of some problems that have hampered the progress of metal laser into resolution ranges below 100 μm. It also supplies evidence for the technical applicability.

A new rapid tooling technique named Rapid Pattern Based Powder Sintering (RPBPS) has been developed. It comprises the steps of first building a pattern made of polymer materials using a rapid prototyping machine based on a 3‐D CAD model. The pattern is positioned on a substrate in a box or frame, then a mixture of metal (ceramic or polymer) powder and binder is cast around the pattern. Next, there is a step of removing the pattern and separating the substrate to obtain a green compact that has the desired cavity. Then the green compact will be sintered and/or infiltrated to form a tool or part. The new technique has the advantages of using a variety of materials, rapidity, making complex geometry parts and low cost, compared with several existing rapid tooling techniques. Many key technical problems in RPBPS are related to the binder. In order to select a suitable binder, the heat deformation resistance and heat stabilization of some polymer materials are discussed in depth.

This paper aims to investigate the sintering and solid liquid interdiffusion bonding (SLID) techniques to attach AlGaN/GaN-on-Si chips to direct bond copper (DBC) substrate. The influence of metal layers deposited on the backside of AlGaN/GaN-on-Si dies on the assembly process is also investigated.

The authors assumed the value of the shear strength to be a basic parameter for evaluation of mechanical properties. Additionally, the surface condition after shearing was assessed by SEM photographs and the shear surface was studied by X-ray diffraction method. The SLID requires Sn-plated DBC substrate and can be carried out at temperature slightly higher than 250°C and pressure reduced to 4 MPa, while the sintering requires process temperature of 350°C and the pressure at least 7.5 MPa.

Ag-, Au-backside covered high electron mobility transistor (HEMT) chips can be assembled on Sn-plated DBC substrates by SLID technology. In case of sintering technology, Cu- or Ag-backside covered HEMT chips can be assembled on Ag- or Ni/Au-plated DBC substrates. The SLID process can be realized at lower temperature and decreased pressure than sintering process.

For SLID technology, the adhesion between Cu-backside covered HEMT die and DBC with Sn layer loses its operational properties after short-term ageing in air at temperature of 300°C.

In the SLID process, Sn-Cu and Sn-Ag intermetallic compounds and alloys are responsible for creation of the joint between Sn-plated DBC and micropowder Ag layer, while the sintered joint between the chip and Ag-based micropowder is formed in diffusion process.

The main cause of aseptic inflammation after an in vivo implantation is that Poly(L-lactide) (PLLA) and Poly(D-lactide) have a slower degradation and absorption rate, while Poly(D, L-lactide) (PDLLA) has a much faster degradation rate than PLLA because of its amorphous structure. Also, the hydrolyzate of Hydroxyapatite (HA) is alkaline, which can neutralize local tissue peracid caused by hydrolysis of Polylactic acid.

In this study, the selective laser sintering (SLS) technique was chosen to prepare bone scaffolds using nano-HA/PDLLA composite microspheres, which were prepared by the solid-in-oil-in-water (S/O/W) method. First, the SLS parameters range of bulk was determined by the result of a single-layer experiment and the optimized parameters were then obtained by the orthogonal experiment. The tensile property, hydrophobicity, biocompatibility, biological toxicity and in vitro degradation of the samples with optimized SLS parameters were characterized.

As a result, the samples showed a lower tensile strength because of the many holes in their interior, which was conducive to better cell adhesion and nutrient transport. In addition, the samples retained their inherent properties after SLS and the hydrophobicity was improved after adding nano-HA because of the OH group. Furthermore, the samples showed good biocompatibility with the large number of cells adhering to the material through pseudopods and there was no significant difference between the pure PDLLA and 10% HA/PDLLA in terms of biological toxicity. Finally, the degradation rate of the composites could be tailored by the amount of nano-HA.

This study combined the S/O/W and SLS technique and provides a theoretical future basis for the preparation of drug-loaded microsphere scaffolds through SLS using HA/PDLLA composites.

The usage of additive manufacturing (AM) technology in industries has reached up to 50 per cent as prototype or end-product. However, for AM products to be directly used as final products, AM product should be produced through advanced quality control process, which has a capability to be able to prove and reach their desire repeatability, reproducibility, reliability and preciseness. Therefore, there is a need to review quality-related research in terms of AM technology and guide AM industry in the future direction of AM development.

This paper overviews research progress regarding the QC in AM technology. The focus of the study is on manufacturing quality issues and needs that are to be developed and optimized, and further suggests ideas and directions toward the quality improvement for future AM technology. This paper is organized as follows. Section 2 starts by conducting a comprehensive review of the literature studies on progress of quality control, issues and challenges regarding quality improvement in seven different AM techniques. Next, Section 3 provides classification of the research findings, and lastly, Section 4 discusses the challenges and future trends.

This paper presents a review on quality control in seven different techniques in AM technology and provides detailed discussions in each quality process stage. Most of the AM techniques have a trend using in-situ sensors and cameras to acquire process data for real-time monitoring and quality analysis. Procedures such as extrusion-based processes (EBP) have further advanced in data analytics and predictive algorithms-based research regarding mechanical properties and optimal printing parameters. Moreover, compared to others, the material jetting progresses technique has advanced in a system integrated with closed-feedback loop, machine vision and image processing to minimize quality issues during printing process.

This paper is limited to reviewing of only seven techniques of AM technology, which includes photopolymer vat processes, material jetting processes, binder jetting processes, extrusion-based processes, powder bed fusion processes, directed energy deposition processes and sheet lamination processes. This paper would impact on the improvement of quality control in AM industries such as industrial, automotive, medical, aerospace and military production.

Additive manufacturing technology, in terms of quality control has yet to be reviewed.

Hydroxyapatite‐polymer composite materials are being researched for the development of low‐load bearing implants because of their bioactive and osteoconductive properties, while avoiding modulus mismatch found in homogenous materials. For the direct production of hydroxyapatite‐polymer composite implants, selective laser sintering (SLS) has been used and various parameters and their effects on the physical properties (micro and macro morphologies) have been investigated. The purpose of this paper is to identify the most influential parameters on the micro and macro pore morphologies of sintered hydroxyapatite‐polymer composites.

A two‐level full factorial experiment was designed to evaluate the effects of the various processing parameters and their effects on the physical properties, including open porosity, average pore width and the percentage of pores which could enable potential bone regeneration and ingrowth of the sintered parts. The density of the sintered parts was measured by weight and volume; optical microscopy combined with the interception method was used to determine the average pore size and proportion of pores suitable to enable bone regeneration.

It was found that the effect of build layer thickness was the most influential parameter with respect to physical and pore morphology features. Consequently, it is found that the energy density equation with the layer thickness parameter provides a better estimation of part porosity of composite structures than the energy density equation without the layer thickness parameter. However, further work needs to be conducted to overcome the existing error of variance.

This work is the first step in identifying the most significant SLS parameters and their effects on the porosity, micro and macro pore morphologies of the fabricated parts. This is an important step in the further development of implants which may be required.

Describes and evaluates a laser‐sintering based method for prototype tooling epoxy‐infiltrated, laser‐sintered inserts. The niche aimed at is prototype tooling for up to a hundred parts. The results are promising. The method is rather fast where two inserts (one tool) can be made within a week. Shrinking seems to be uniform and less than 2 per cent in x, y, z from green shape to infiltrated part. Surface finish is the main issue that needs further improvement. No design changes due to material properties were made. However, a mother form system for injection moulding was used to hold the insert and was helpful in reducing stresses. In less fortunate situations, a mechanical constraint should be considered. The tool was used for injection moulding; 50 parts were made in polypropylene.

Although many researchers have widely studied additive manufacturing (AM) as one of the most important industrial revolutions, few have presented a bibliometric analysis of the published studies in this area. This paper aims to evaluate AM research trends based on 4607 publications most cited from year 2010 to 2020.

The research methodology is bibliometric indicators and network analysis, including analysis based on keywords, citation analysis, productive journal, related published papers and authors indicators. Two free available software were employed VOSviewer and Bibexcel.

Keywords analysis results indicate that among the AM processes, Selective Laser Melting and Fused Deposition Modeling techniques, are the two processes ranked on top of the techniques employed and studied with 35.76% and 20.09% respectively. The citation analysis by VOSviewer software, reveals that the medical applications field and the fabrication of metal parts are the areas that interest researchers greatly. Different new research niches, as pharmaceutical industry, digital construction and food fabrication are growing topics in AM scientific works. This study reveals that journals “Materials & design”, “Advanced materials”, “Acs applied materials & interfaces”, “Additive manufacturing”, “Advanced functional materials” and “Biofabrication” are the most productive and influential in AM scientific research.

The results and conclusions of this work can be used as indicators of trends in AM research and/or as prospects for future studies in this area.

The purpose of this paper is to investigate experimentally the effect of volume of casting, pouring temperature of different materials and shell mould wall thickness on the surface roughness of the castings obtained by using ZCast direct metal casting process.

Taguchi's design of experiment approach was used for this investigation. An L9 orthogonal array (OA) of Taguchi design which involves nine experiments for three factors with three levels was used. Analysis of variance (ANOVA) was then performed on S/N (signal‐to‐noise) ratios to determine the statistical significance and contribution of each factor on the surface roughness of the castings. The castings were obtained using the shell moulds fabricated with the ZCast process and the surface roughness of castings was measured by using the surface roughness tester.

Taguchi's analysis results showed that pouring temperature of materials was the most significant factor in deciding the surface roughness of the castings and the shell mould wall thickness was the next most significant factor, whereas volume of casting was found insignificant. Confirmation test was also carried out using the optimal values of factor levels to confirm the effectiveness of this approach. The predicted optimal value of surface roughness of castings produced by ZCast process was 6.47 microns.

The paper presents experimentally investigated data regarding the influence of various control factors on the surface roughness of castings produced by using ZCast process. The data may help to enhance the application of ZCast process in traditional foundry practice.