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Article
Publication date: 3 August 2015

Reza Ansari, Mahdi Mirnezhad, Hessam Rouhi and Majid Bazdid-Vahdati

Based on the molecular mechanics approach, the purpose of this paper is to analytically investigate the torsional buckling behavior of single-walled silicon carbide nanotubes…

Abstract

Purpose

Based on the molecular mechanics approach, the purpose of this paper is to analytically investigate the torsional buckling behavior of single-walled silicon carbide nanotubes (SiCNTs) with different values of diameter and chiral angles.

Design/methodology/approach

To this end, the mechanical properties and atomic structure of a silicon carbide (SiC) sheet are evaluated based on the density functional theory (DFT) within the framework of the generalized gradient approximation. After that force constants of the total potential energy are theoretically obtained through establishing a linkage between the viewpoints of the quantum mechanics and molecular mechanics. Explicit expressions are presented to obtain the critical buckling shear strain corresponding to different types of chirality. The present model is capable to calculate the torsional buckling behavior of SiCNTs related to various chiral angles. The critical buckling shear strain is obtained for various types of chirality and compared with each other.

Findings

It is concluded that for all diameters, zigzag nanotubes are more stable than armchair ones. Besides it is found that the minimum critical buckling shear strain is for nanotubes with (n, n/2) chiral vector.

Originality/value

Investigating the torsional buckling behavior of single-walled SiCNTs with different values of diameter and chiral angle. Obtaining the mechanical properties and atomic structure of the SiC sheet based on the DFT calculations. Establishing a linkage between the molecular mechanics and quantum mechanics and obtaining the force constants of the molecular mechanics. Presenting the closed-form expression to calculate the critical buckling shear strain of single-walled SiCNTs corresponding to various types of chirality.

Details

Engineering Computations, vol. 32 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Expert briefing
Publication date: 22 July 2015

Graphene revolution puts a spotlight on graphite projects.

Article
Publication date: 23 January 2007

John Kechagias

To investigate the influence of different process parameters of the laminated object manufacturing (LOM) process on the roughness of vertical surfaces along Z‐axis on ZX‐plane of…

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Abstract

Purpose

To investigate the influence of different process parameters of the laminated object manufacturing (LOM) process on the roughness of vertical surfaces along Z‐axis on ZX‐plane of parts produced by LOM.

Design/methodology/approach

The process parameters tested were layer thickness, heater temperature, platform retract, heater speed, laser speed, feeder speed and platform speed. A typical test part has been used, and matrix experiments were carried out based on Taguchi design. Optimal process parameter values were identified and finally, a regression model was applied onto the experimental results, and compared with bibliography models, using arbitrary experiments.

Findings

The statistical analysis of the experimental results showed that the surface roughness depends mainly on the heater temperature, layer thickness, and laser speed. Moreover, the regression model gave good predictions when heater temperature values were within the initial experimental area and inaccurate predictions when heater temperature takes the value 200°C.

Research limitations/implications

Future work should involve extensive matrix experiments using parameters such as dimensions of test part (Xmax, Ymax, Zmax), hatch spacing in X and Y directions, and delay time between sequential layers.

Practical implications

Using the extracted regression model, vertical surface roughness can be predicted and selected proprietary process parameter values. This means minimization of post processing time, easier disengagement between supporting frame and part, easier decubing, process optimization, and less finishing.

Originality/value

This methodology could be easily applied on different materials and initial conditions for optimisation of LOM processes.

Details

Rapid Prototyping Journal, vol. 13 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 7 May 2020

Suganeswaran Kandasamy, Parameshwaran Rathinasamy, Nithyavathy Nagarajan, Karthik Arumugam, Rajasekar Rathanasamy and Gobinath Velu Kaliyannan

This paper aims to overcome the corrosion in AA7075 by incorporating the dual-reinforcements like Al2O3 and SiC through friction stir processing (FSP). In recent days, an…

Abstract

Purpose

This paper aims to overcome the corrosion in AA7075 by incorporating the dual-reinforcements like Al2O3 and SiC through friction stir processing (FSP). In recent days, an automotive monocoque structure undergoes corrosion because of changes in environmental conditions.

Design/methodology/approach

Surface hybrid composites (SHCs) of AA7075 with different weight ratios of Al2O3 and SiC were fabricated at a rotating speed of 1000 rpm, traveling speed of 56 mm/min and tool tilt angle of 2º with two passes. Surface regions were observed using optical microscopy, and the potentiodynamic corrosion test was performed under a 3.5 per cent NaCl environment at room temperature. Then, the surface morphology analysis of corroded samples and their structural properties were also investigated through scanning electron microscopy (SEM), X-ray diffraction (XRD) and electron dispersive spectroscopy (EDS).

Findings

Through FSP, an improved interface between the reinforced particles and the AA7075 base matrix was observed because of the severe plastic deformation. Potentiodynamic polarization tests confirmed that the AA7075 matrix with a higher concentration of Al2O3 and a lower concentration of SiC (Al2O3 – 75 per cent and SiC – 25 per cent) possesses a lower corrosion rate than other specimens. This result is because of the combined effect of stable passive film formation and the resistance produced by hard SiC particles. In addition, the formation of a stronger interface between the reinforcements and the base matrix impedes the NaCl solution attack. The SEM micrograph depicts the film crystallinity variations with an increase in Al2O3 content. Debonding between the layers was observed on increasing the SiC content in the base matrix. XRD shows the peaks of reinforcing elements that influence the corrosion behavior. These observations suggest that the AA7075 reinforced with a higher concentration of Al2O3 and a lower concentration of SiC through FSP affords a suitable solution for automotive monocoque applications.

Originality/value

The corrosion rate has been identified for AA7075 SHCs with various concentrations of Al2O3 and SiC and has been compared with that of the base metal and the friction stir processed specimen without reinforcement.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 August 2023

Abhishek Kansal, Akshay Dvivedi and Pradeep Kumar

The purpose of this study to investigate the organized porous network zinc (OPNZ) scaffolds. Their mechanical characteristics, surface roughness and fracture mechanism were…

Abstract

Purpose

The purpose of this study to investigate the organized porous network zinc (OPNZ) scaffolds. Their mechanical characteristics, surface roughness and fracture mechanism were assessed in relation to their structural properties. The prospects of fused deposition modeling (FDM) for printing metal scaffolds via rapid tooling have also been studied.

Design/methodology/approach

Zn scaffolds with different pore and strut sizes were manufactured via the rapid tooling method. This method is a multistep process that begins with the 3D printing of a polymer template. Later, a paraffin template was obtained from the prepared polymer template. Finally, this paraffin template was used to fabricate the Zn scaffold using microwave sintering. The characterization of prepared Zn samples involved structural characterization, microstructural study, surface roughness testing and compression testing. Moreover, based on the Gibson–Ashby model analysis, the model equations’ constant values were evaluated, which can help in predicting the mechanical properties of Zn scaffolds.

Findings

The scanning electron microscopy study confirmed that the fabricated sample pores were open and interconnected. The X-ray diffraction analysis revealed that the Zn scaffold contained hexagonal closed-packed Zn peaks related to the a-Zn phase, validating that scaffolds were free from contamination and impurity. The range for ultimate compressive strength, compressive modulus and plateau stresses for Zn samples were found to be 6.75–39 MPa, 0.14–3.51 GPa and 1.85–12.6 MPa by adjusting their porosity, which are comparable with the cancellous bones. The average roughness value for the Zn scaffolds was found to be 1.86 µm.

Originality/value

This research work can widen the scope for extrusion-based FDM printers for fabricating biocompatible and biodegradable metal Zn scaffolds. This study also revealed the effects of scaffold structural properties like porosity, pore and strut size effect on their mechanical characteristics in view of tissue engineering applications.

Details

Rapid Prototyping Journal, vol. 29 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 April 2022

Muhamad Sharul Nizam Awang, Nurin Wahidah Mohd Zulkifli, Muhammad Mujtaba Abbas, Muhammad Syahir Amzar Zulkifli, Md Abul Kalam, Mohd Nur Ashraf Mohd Yusoff, Muhammad Hazwan Ahmad and Wan Mohd Ashri Wan Daud

The purpose of this paper was to investigate the lubricity of palm biodiesel (PB)–diesel fuel with plastic pyrolysis oil (PPO) and waste cooking biodiesel (WCB).

Abstract

Purpose

The purpose of this paper was to investigate the lubricity of palm biodiesel (PB)–diesel fuel with plastic pyrolysis oil (PPO) and waste cooking biodiesel (WCB).

Design/methodology/approach

Three quaternary fuels were prepared by mechanical stirring. B10 (10% PB in diesel) fuel was blended with 5%, 10% and 15% of both PPO and WCB. The results were compared to B30 (30% PB in diesel) and B10. The lubricity of fuel samples was determined using high-frequency reciprocating rig in accordance with ASTM D6079. The tribological behavior of all fuels was assessed by using scanning electron microscopy on worn steel plates to determine wear scar diameter (WSD) and surface morphology. The reported WSD is the average of the major and minor axis of the wear scar.

Findings

The addition of PPO and WCB to B10 had improved its lubricity while lowering wear and friction coefficients. Among the quaternary fuels, B40 showed the greatest reduction in coefficient of friction and WSD, with 7.63% and 44.5%, respectively, when compared to B10. When compared to B30a, the quaternary fuel mixes (B40, B30b and B20) exhibited significant reduction in WSD by 49.66%, 42.84% and 40.24%, respectively. Among the quaternary fuels, B40 exhibited the best overall lubricating performance, which was supported by surface morphology analysis. The evaluation of B40 indicated a reduced adhesive wear and tribo-oxidation, as well as a smoother metal surface, as compared to B20 and B30b.

Originality/value

Incorporation of PPO and WCB in PB–diesel blend as a quaternary fuel blend in diesel engines has not been reported. Only a few researchers looked into the impact of PPO and WCB on the lubricity of the fuel.

Details

Industrial Lubrication and Tribology, vol. 74 no. 8
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 15 June 2010

Cheekur Krishnamurthy Srinivasa, Chinnakurli Suryanarayana Ramesh and S.K. Prabhakar

The purpose of this paper is to study the effect of blending time, SiC content and fill ratio on the homogeneity of iron‐silicon carbide powder mixture, blended in double‐cone…

1143

Abstract

Purpose

The purpose of this paper is to study the effect of blending time, SiC content and fill ratio on the homogeneity of iron‐silicon carbide powder mixture, blended in double‐cone blender; to evaluate density, microstructure and micro hardness of laser sintered iron and iron‐SiC specimens; and study the feasibility of building a complex iron‐SiC metal matrix composite (MMC) part by direct metal laser sintering (DMLS) process.

Design/methodology/approach

The morphology and particle size of iron and silicon carbide powders were evaluated. Nickel coating was carried out on silicon carbide particles. Blending of iron‐SiC powders were carried out in two phases in a double‐cone blending equipment. In the first phase, three tests were conducted with fill ratios (ratio of volume of conical blender to volume of powder mixture) of 1.68, 3.39, and 6.8 percent while iron‐SiC weight ratio was kept constant at 97:3. In the second phase, four tests were conducted with iron‐SiC weight ratios of 99:1, 98:2, 97:3, and 95:5 while keeping a constant fill ratio of 1.68 percent. In both the phases, blending was carried out for duration of 43 minutes. Homogeneity of the powder mixture was evaluated at different intervals of time by adopting sampling process. Sintering was carried out on iron and iron‐SiC powder mixture using DMLS machine at laser speed of 50, 75, 100, and 125 mm/s. Microstructure, density and micro hardness studies were carried out on the sintered specimens. A 3D model of a part with complex geometry was modeled using Unigraphics CAD/CAM software and prototype part was built by DMLS technology using the blended iron‐2 weight percent SiC powder.

Findings

A reduction in blending time was observed with increase in SiC content and decrease in fill ratio. Microstructure and micro hardness tests conducted on laser sintered iron‐silicon carbide specimens, reveal the homogeneity of blended powder. The density of the iron‐SiC composites sintered at a laser speed of 50 and 75 mm/s, decreased with increase in SiC content. Further, an increase in the micro hardness of iron‐SiC composites was observed with increase in SiC content and decrease in laser speed. Complex functional part was built by DMLS technology with out any supports.

Research limitations/implications

The experiments were conducted with standard blending equipment in which the speed is limited to 48 revolutions per minute only.

Originality/value

Meager information is available on blending of powders for producing MMCs by laser sintering process. The work presented in this paper will be a guideline for researchers to carry out further work in blending of powders for producing MMCs by rapid prototyping process.

Details

Rapid Prototyping Journal, vol. 16 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 August 1999

Jaroslav Mackerle

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper…

2605

Abstract

This paper gives a bibliographical review of the finite element methods (FEMs) applied to the analysis of ceramics and glass materials. The bibliography at the end of the paper contains references to papers, conference proceedings and theses/dissertations on the subject that were published between 1977‐1998. The following topics are included: ceramics – material and mechanical properties in general, ceramic coatings and joining problems, ceramic composites, ferrites, piezoceramics, ceramic tools and machining, material processing simulations, fracture mechanics and damage, applications of ceramic/composites in engineering; glass – material and mechanical properties in general, glass fiber composites, material processing simulations, fracture mechanics and damage, and applications of glasses in engineering.

Details

Engineering Computations, vol. 16 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 August 1997

Terry Ford

Details the development of composites, in particular carbon fibre reinforced plastics, for use in aerospace structures. Describes a wide range of products manufactured by various…

3122

Abstract

Details the development of composites, in particular carbon fibre reinforced plastics, for use in aerospace structures. Describes a wide range of products manufactured by various companies. Looks at the integrity of these materials and the testing methods used to ensure this. In particular, discusses metal matrix composites, aluminium/silicon carbide particulate MMCs and fibre‐metal laminates. Finally looks at advanced composites’ promise of being able to meet the needs of high specific properties and enhanced temperature capability required for future engines.

Details

Aircraft Engineering and Aerospace Technology, vol. 69 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 August 1993

Terry Ford

AEROSPACE applications demand the ultimate performance out of every material used and at this year's Paris Show, Du Pont highlighted the significance of new developments in…

Abstract

AEROSPACE applications demand the ultimate performance out of every material used and at this year's Paris Show, Du Pont highlighted the significance of new developments in high‐grade low and elevated temperature composites and their potential for the future. Latest among the advances introduced were thermoplastic engineered preforms which represent a completely new product system developed in Europe. It constitutes a breakthrough in low cost and high performance aircraft primary and secondary structures.

Details

Aircraft Engineering and Aerospace Technology, vol. 65 no. 8
Type: Research Article
ISSN: 0002-2667

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