Search results

1 – 9 of 9
Article
Publication date: 10 November 2020

Weiling Tuo, Shun'an Cao and Jie Zhong

The purpose of this study was to investigate the corrosion of low molecular organic acids from water-steam cycles such as acetic acid and formic acid in mental parts of steam…

Abstract

Purpose

The purpose of this study was to investigate the corrosion of low molecular organic acids from water-steam cycles such as acetic acid and formic acid in mental parts of steam turbine initial condensation zone.

Design/methodology/approach

The corrosion behavior of gray cast iron in initial condensate containing different concentrations of acetic acid and formic acid was studied by weight loss test, scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction.

Findings

The results indicated that gray cast iron had a certain degree of corrosion in the simulated initial condensate containing acetic acid and formic acid, but the acid corrosion of gray cast iron was not only caused by low molecular organic acid but also affected by inorganic anions such as Cl. When Cl existed, after removing corrosion products, surface analysis results proved that the surface of gray cast iron was rough and uneven with many cracks, which was corrected more serious.

Originality/value

The corrosion behavior of thermal equipment by low molecular organic acids and inorganic anions in water-steam cycles was studied. The research results can provide theoretical guidelines for corrosion control of steam turbine in power plants.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 29 April 2014

Jiayuan Hu, Shun-an Cao, Li Yin and Yang Gao

The purpose of this study was to investigate the corrosion of rusted carbon steel in dilute NaCl solution, with the purpose of exploring the effect of the rust layer on metal…

Abstract

Purpose

The purpose of this study was to investigate the corrosion of rusted carbon steel in dilute NaCl solution, with the purpose of exploring the effect of the rust layer on metal corrosion and establishing a corrosion model for rusted iron.

Design/methodology/approach

The corrosion behavior of rusted carbon steel in dilute NaCl solution was studied by means of weight-loss determinations, scanning electron microscopy, Raman spectrometry and electrochemical techniques.

Findings

The results indicated that carbon steel had a similar corrosion behavior in all three NaCl solutions. The iron rust, which consisted of a thin γ-FeOOH layer and a thick Fe3O4 layer, can facilitate the corrosion process of carbon steel via reduction of γ-FeOOH and the large area cathode of Fe3O4. Hence, the corrosion rate of carbon steel was accelerated significantly and finally was determined by the limiting diffusion rate of oxygen.

Originality/value

A corrosion model of rusted carbon steel was established, suggesting that iron rust formed in all slightly acidic waters with low alkalinity probably promotes the corrosion of carbon steel. Anti-corrosion measures for iron in this type of solution, such as desalination water, should be aimed to reduce the promotional effect of the rust layer on metal corrosion.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 25 February 2014

Jiayuan Hu, Shun'an Cao, Jianli Xie and Li Yin

The purpose of this investigation was to study the effects of sodium hexametaphosphate and zinc sulfate on the corrosion control of rusted iron in reverse osmosis (RO) product…

Abstract

Purpose

The purpose of this investigation was to study the effects of sodium hexametaphosphate and zinc sulfate on the corrosion control of rusted iron in reverse osmosis (RO) product water of seawater.

Design/methodology/approach

The synergistic effects and inhibition effects of corrosion inhibitors on rusted carbon steel were studied using the weight-loss method, electrochemical tests and surface analysis techniques.

Findings

The results indicated that sodium hexametaphosphate could partly suppress the corrosion of rusted steel, but zinc sulfate used alone had no inhibition effect. Hexametaphosphate and zinc sulfate showed a strong synergistic effect and the optimal ratio of two chemicals was 1:1. The inhibition efficiency appeared to increase with increasing inhibitor concentration and the ideal dosage of inhibitors was set at 20 mg/L, when chemical cost and inhibition efficiency were taken into account. Surface analysis results proved that this compound inhibitor could make the rust layer much more compact. The inhibitive mechanism was to combine with rust and form a protective film, which consisted of iron oxide, polyphosphate and Zn(OH)2.

Originality/value

It was found that the compound inhibitor consisting of sodium hexametaphosphate and zinc sulfate had a good inhibitive effect on rusted iron in RO product water. The research results can provide theoretical guidelines for corrosion control of rusted pipes in power plants.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 15 March 2013

Jiayuan Hu, Shun‐an Cao and Jianli Xie

The purpose of this paper is to explore the long‐term corrosion behavior of carbon steel in 3% NaCl solution and evaluate the effect of rust layer on the corrosion process.

Abstract

Purpose

The purpose of this paper is to explore the long‐term corrosion behavior of carbon steel in 3% NaCl solution and evaluate the effect of rust layer on the corrosion process.

Design/methodology/approach

The corrosion behavior of rusted carbon steel in 3% NaCl solution was studied by means of infrared spectroscopy (IR) and electrochemical impedance spectroscopy (EIS).

Findings

The results indicated that the corrosion of carbon steel was affected by chloride ion in initial immersion and then controlled by the rust layer. The rust layer consisted of a thin outer layer (γ‐FeOOH layer) and a thick inner layer (Fe3O4 layer). The outer rust layer facilitated the cathodic process via reduction of γ‐FeOOH, while the inner rust layer provided a large cathode area and oxygen could be reduced on its surface. As a result, the corrosion rate of carbon steel was determined by the limiting diffusion rate of oxygen and stabilized at a high value.

Originality/value

The corrosion model of rusted carbon steel in 3% NaCl solution was established. It is probable that the iron rust in all slightly acidic water with low alkalinity can promote the corrosion process via reduction of γ‐FeOOH. Anti‐corrosion measures for iron in this type of solutions should be aimed to reduce the promoting effect of rust layer on the metal corrosion. The NaCl solution prepared from tap water is more suitable for the substitution of artificial water than that prepared from deionized water.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 January 2008

Cao Shun'an, Zhu Qing and Zhang Zhixin

This paper sets out to study the corrosion of No. 20 carbon steel without film and with films of different qualities in high‐temperature boiler water with different Cl

Abstract

Purpose

This paper sets out to study the corrosion of No. 20 carbon steel without film and with films of different qualities in high‐temperature boiler water with different Cl concentrations.

Design/methodology/approach

The static simulated experiment in high‐pressure autoclave and the surface analysis methods of EPMA and XRD were carried out to study the corrosion effect.

Findings

Under the following conditions: T=360±3°C, pH = 9.40±0.10, cO2<0.020 mg/l, the density of pitting corrosion on specimens without a protective film increased with the increase of CCl content, while CCl was > 0.2 mg/l. The film on specimens with integral films would not dissolve observably even until the CCl concentration was as high as 0.8 mg/l. Films with corrosion pits would begin dissolving when the Cl concentration reached 0.4 mg/l. The main constituents of the oxidative films in the gas and liquid phases both were Fe3O4.

Practical implications

In order to prevent carbon steel from corroding in boiler water containing Cl under conditions of low‐phosphate and low‐sodium hydroxide treatment, the concentration of Cl should be strictly controlled.

Originality/value

It was found that the presence of excessive Cl in boiler water accelerated the corrosion of No. 20 carbon steel and the maximum permissible concentration of Cl under the conditions (temperature and pressure) of sub‐critical drum boilers was 0.2 mg/l. The research results can provide theoretical guidelines for preventing the facilities of power plants from corroding.

Details

Anti-Corrosion Methods and Materials, vol. 55 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 January 2013

Shun'an Cao, Jiayuan Hu, Jianli Xie, Qinqin Liang and Li Yin

The purpose of this paper is to set out a study of the film‐forming characteristics of octadecylamine (ODA), estimate the feasibility of shutdown protection using ODA at high…

Abstract

Purpose

The purpose of this paper is to set out a study of the film‐forming characteristics of octadecylamine (ODA), estimate the feasibility of shutdown protection using ODA at high temperatures, and determine the optimum process condition of shutdown protection for units under full load if ODA has a good film‐forming effect at high temperatures.

Design/methodology/approach

An autoclave was used to simulate the water‐vapor environments at 350‐560°C in the water‐steam system of power plants. The decomposition test of ODA was investigated and the ODA film‐forming characteristics were studied for furnace tube materials used in gas‐fired power plants.

Findings

Results showed that ODA had a decomposition equilibrium and the decomposition products did not contain harmful organic substances such as low molecular organic acids. ODA would form a satisfactory protective film in the range of 350‐560°C with the best film at 480°C. The protection effect of the film formed by ODA at 560°C was much stronger than was that of its oxide film, which showed the feasibility of shutdown protection using ODA for gas‐fired power plants operating under full load. The optimal conditions of shutdown protection under full load were as follows: the temperature was 560°C, the concentration of ODA was 80 mg/L, the pH was 9.5 and the exposure time was 2 h. From the experimental results of X‐ray photoelectron spectroscopy, it was known that the surface film on the specimens was composed of a compound of ferroferric oxide and ODA, and the film‐forming mechanism was chemical adsorption between N in the ODA and Fe.

Originality/value

It was found that ODA has a good film‐forming effect at high temperatures and it is practicable to implement shutdown protection for base‐load units. The research results can provide theoretical guidelines for shutdown protection of gas‐fired power plants.

Details

Anti-Corrosion Methods and Materials, vol. 60 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Abstract

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 8 March 2021

Muhammad Yasir Faheem, Shun'an Zhong, Xinghua Wang and Muhammad Basit Azeem

There are many types of the ADCs implemented in the mobile and wireless devices. Most of these devices are battery operated and operational at low input voltage. SAR ADC is…

Abstract

Purpose

There are many types of the ADCs implemented in the mobile and wireless devices. Most of these devices are battery operated and operational at low input voltage. SAR ADC is popular for its low power operations and simple architecture. Scientists are still working to make its working faster under the same low power area. There are many SAR-ADC implemented in the past two decades, but still, there is a big room for dual SAR-ADC.

Design/methodology/approach

The authors are presenting a dual SAR-ADC with a smaller number of components and blocks. The proposed ultra-low-power circuit of the SAR-ADC consists of four major blocks, which include Bee-bootstrap, Spider-Latch dual comparator, dual SAR-logic and dual digital to analog converter. The authors have used the 90-nm CMOS library for the construction of the design.

Findings

The power breaks down of the comparator are dramatically improved from 0.006 to 0.003 uW. The ultimate design has 5 MHz operating frequency with 25 KS/s sampling frequency. The supply voltage is 1.2 V with 35.724 uW power consumption. Signal-to-noise and distortion ratio and spurious-free dynamic range are 65 and 84 dB, respectively. The Walden's figure of merits calculated 7.08 fj/step.

Originality/value

The authors are proposing two-in-one circuit for SAR-ADC named as “dual SAR-ADC”, which obeys the basic equation of duality, derived and proved under the heading of proposed solution. It shows a clear difference between the performance of two circuit-based ADC and one dual circuit ADC. The number of components is reduced by sharing the work load of some key components.

Article
Publication date: 1 December 2021

Muhammad Yasir Faheem, Shun'an Zhong, Muhammad Basit Azeem and Xinghua Wang

Successive Approximation Register-Analog to Digital Converter (SAR-ADC) has been achieved notable technological advancement since the past couple of decades. However, it’s not…

Abstract

Purpose

Successive Approximation Register-Analog to Digital Converter (SAR-ADC) has been achieved notable technological advancement since the past couple of decades. However, it’s not accurate in terms of size, energy, and time consumption. Many projects proposed to make it energy efficient and time-efficient. Such designs are unable to deliver two parallel outputs.

Design/methodology/approach

To this end, this study introduced an ultra-low-power circuitry for the two blocks (bootstrap and comparator) of 11-bit SAR-ADC. The bootstrap has three sub-parts: back-bone, left-wing and right-wing, named as bat-bootstrap. The comparator block has a circuitry of the two comparators and an amplifier, named as comp-lifier. In a bat-bootstrap, the authors plant two capacitors in the back-bone block to avoid the patristic capacitance. The switching system of the proposed design highly synchronized with the short pulses of the clocks for high accuracy. This study simulates the proposed circuits using a built-in Cadence 90 nm Complementary Metal Oxide Semiconductor library.

Findings

The results suggested that the response time of two bat-bootstrap wings and comp-lifier are 80 ns, 120 ns, and 90 ns, respectively. The supply voltage is 0.7 V, wherever the power consumption of bat-bootstrap, comp-lifier and SAR-ADC are 0.3561µW, 0.257µW and 35.76µW, respectively. Signal to Noise and Distortion Ratio is 65 dB with 5 MHz frequency and 25 KS/s sampling rate. The input referred noise of the amplifier and two comparators are 98µVrms, 224µVrms and 224µVrms, respectively.

Originality/value

Two basic circuit blocks for SAR-ADC are introduced, which fulfill the duality approach and delivered two outputs with highly synchronized clock pulses. The circuit sharing concept introduced for the high performance SAR-ADCs.

1 – 9 of 9