Search results

For an axial-flow compressor rotor, the upstream inflow conditions will vary as the aircraft faces harsh flight conditions (such as taking off, landing or maneuvering) or the whole compressor operates at off-design conditions. With the increase of upstream boundary layer thickness, the rotor blade tip will be loaded and the increased blade load will deteriorate the shock/boundary layer interaction and tip leakage flows, resulting in high aerodynamic losses in the tip region. The purpose of this paper is to achieve a better flow control for tip secondary flows and provide a probable design strategy for high-load compressors to tolerate complex upstream inflow conditions.

This paper presents an analysis and application of shroud wall optimization to a typical transonic axial-flow compressor rotor by considering the inlet boundary layer (IBL). The design variables are selected to shape the shroud wall profile at the tip region with the purpose of controlling the tip leakage loss and the shock/boundary layer interaction loss. The objectives are to improve the compressor efficiency at the inlet-boundary-layer condition while keeping its aerodynamic performance at the uniform condition.

After the optimization of shroud wall contour, aerodynamic benefits are achieved mainly on two aspects. On the one hand, the shroud wall optimization has reduced the intensity of the tip leakage flow and the interaction between the leakage and main flows, thereby decreasing the leakage loss. On the other hand, the optimized shroud design changes the shock structure and redistributes the shock intensity in the spanwise direction, especially weakening the shock near the tip. In this situation, the shock/boundary layer interaction and the associated flow separations and wakes are also eliminated. On the whole, at the inlet-boundary-layer condition, the compressor with optimized shroud design has achieved a 0.8 per cent improvement of peak efficiency over that with baseline shroud design without sacrificing the total pressure ratio. Moreover, the re-designed compressor also maintains the aerodynamic performance at the uniform condition. The results indicate that the shroud wall profile has significant influences on the rotor tip losses and could be properly designed to enhance the compressor aerodynamic performance against the negative impacts of the IBL.

The originality of this paper lies in developing a shroud wall contour optimization design strategy to control the tip leakage loss and the shock/boundary layer interaction loss in a transonic compressor rotor. The obtained results could be beneficial for transonic compressors to tolerate the complex upstream inflow conditions.

This study aims to use computational fluid dynamics (CFD) to understand and quantify the overall blockage within a transonic axial flow compressor (AFC), and to develop an efficient collaborative design optimization method for compressor aerodynamic performance and stability in conjunction with a surrogate-assisted optimization technique.

A quantification method for the overall blockage is developed to integrate the effect of regional blockages on compressor aerodynamic stability and performance. A well-defined overall blockage factor combined with efficiency drives the optimizer to seek the optimum blade designs with both high efficiency and wide-range stability. An adaptive Kriging-based optimization technique is adopted to efficiently search for Pareto front solutions. Steady and unsteady numerical simulations are used for the performance and flow field analysis of the datum and optimum designs.

The proposed method not only remarkably improves the compressor efficiency but also significantly enhances the compressor operating stability with fewer CFD calls. These achievements are mainly attributed to the improvement of specific flow behaviors oriented by the objectives, including the attenuation of the shock and weakening of the tip leakage flow/shock interaction intensity.

CFD-based design optimization of AFC is inherently time-consuming, which becomes even trickier when optimizing aerodynamic stability since the stall margin relies on a complete simulation of the performance curve. The proposed method could be a good solution to the collaborative design optimization of aerodynamic performance and stability for transonic AFC.

This study aims to complete the optimization design of a centrifugal impeller with both high aerodynamic efficiency and good structural machinability.

First, the design parameters were derived from the blade loading distribution and the meridional geometry in the impeller three-dimensional (3D) inverse design. The blade wrap angle at the middle span surface and the spanwise averaged blade angle at the blade leading edge obtained from inverse design were chosen as the machinability objectives. The aerodynamic efficiency obtained by computational fluid dynamics was selected as the aerodynamic performance objective. Then, using multi-objective optimization with the optimal Latin hypercube method, quadratic response surface methodology and the non-dominated sorting genetic algorithm, the trade-off optimum impellers with small blade wrap angles, large blade angles and high aerodynamic efficiency were obtained. Finally, computational fluid dynamics and computer-aided manufacturing were performed to verify the aerodynamic performance and structural machinability of the optimum impellers.

Providing the fore maximum blade loading distribution at both the hub and shroud for the 3D inverse design helped to promote the structural machinability of the designed impeller. A straighter hub coupled with a more curved shroud also facilitated improvement of the impeller’s structural machinability. The preferred impeller was designed by providing both the fore maximum blade loading distribution at a relatively straight hub and a curved shroud for 3D inverse design.

The machining difficulties of the designed high-efficiency impeller can be reduced by reducing blade wrap angle and enlarging blade angle at the beginning of impeller design. It is of practical value in engineering by avoiding the follow-up failure for the machining of the designed impeller.

The Navier‐Stokes equation and the species continuity equation have been solved numerically in a boundary fitted coordinate system comprising the geometry of a large scale industrial size tundish. The solution of the species continuity equation predicts the time evolution of the concentration of a tracer at the outlets of a six strand billet caster tundish. The numerical prediction of the tracer concentration has been made with six different turbulence models (the standard k‐ε, the k‐ε RNG, the Low Re number Lam‐Bremhorst model, the Chen‐Kim high Re number model (CK), the Chen‐Kim low Re number model (CKL) and the simplest constant effective viscosity model (CEV)) which favorably compares with that of the experimental observation for a single strand bare tundish. It has been found that the overall comparison of the k‐ε model, the RNG, the Lam‐Bremhorst and the CK model is much better than the CKL model and the CEV model as far as gross quantities like the mean residence time and the ratio of mixed to dead volume are concerned. However, the k‐ε model predicts the closest value to the experimental observation compared to all other models. The prediction of the transient behavior of the tracer is best done by the Lam‐Bremhorst model and then by the RNG model, but these models do not predict the gross quantities that accurately like the k‐ε model for a single strand bare tundish. With the help of the above six turbulence models mixing parameters such as the ratio of mix to dead volume and the mean residence time were computed for the six strand tundish for different outlet positions, height of advanced pouring box (APB) and shroud immersion depth. It was found that three turbulence models show a peak value in the ratio of mix to dead volume when the outlets were placed at 200 mm away from the wall. An APB was put on the bottom of the tundish surrounding the inlet jet when the outlets were kept at 200 mm away from the wall. It was also found that there exists an optimum height of the APB where the ratio of mix to dead volume and the mean residence time attain further peak values signifying better mixing in the tundish. At this optimum height of the APB, the shroud immersion depth was made to change from 0 to 400 mm. It was also observed that there exists an optimum immersion depth of the shroud where the ratio of mix to dead volume still attains another peak signifying still better mixing. However, all the turbulence models do not predict the same optimum height of the APB and the same shroud immersion depth as the optimum depth. The optimum height of the APB and the shroud immersion depth were decided when two or more turbulence models predict the same values.

The purpose of this study is to suppress secondary flows and improve aerodynamic performance of a centrifugal impeller.

A multi-objective optimisation design system was described. The optimization design system was composed of a three-dimensional (3D) inverse design, multi-objective optimisation and computational fluid dynamics (CFD) analysis. First, the control parameter ΔCp for the secondary flows was derived and selected as the optimisation objective. Then, aimed at minimising ΔCp, a 3D inverse design for impellers with different blade loading distributions and blade lean angles was completed and multi-objective optimisation was conducted. Lastly, the improvement in the distribution of secondary flows and aerodynamic performance of the optimal impeller was demonstrated by CFD analysis.

The study derived the control parameter ΔCp for the secondary flows. ΔCp can indicate the distribution of secondary flows both near the blade pressure and suction surfaces. As ΔCp decreased, secondary flows decreased. The blade loading distribution with fore maximum blade loading at the shroud and aft maximum blade loading at the hub, coupled with a small negative blade lean angle, could help suppress secondary flows and improve aerodynamic efficiency.

A direct control method on internal flow field characteristic-secondary flows by optimisation design was proposed for a centrifugal impeller. The impeller optimisation design process saves time by avoiding substantial CFD sample calculations.

The purpose of this paper is to improve the hydraulic efficiency without changing the overall dimension. The blade profile optimization design of the aero-centrifugal pump based on the biharmonic equation surrogate model has been studied.

First of all, Bezier curves and linear function are used to control the annular angle distribution and the stacking angle of blade profile under the MATLAB platform. Grid independence analysis has been studied to find the finest mesh scheme. After the precision comparison of test data and computation fluid dynamics 15 sets of design parameters are carried out as the boundary condition of the biharmonic equation. The efficiency surrogate model of the biharmonic equation is constructed via iteratively solving of a discrete difference equation. The other two surrogate models of response surface model (RSM) and radial basis function neural network surrogate model (RBFNNSM) are compared with the biharmonic equation surrogate model by the standard of modified complex correlation coefficient R² and root mean square deviation (RSME). Finally, the artificial fish swarm algorithm has been used to find the global optimal design parameters with the objective function of highest efficiency.

The results show that the design parameters code conversion method can reduce the number of optimization parameters from five to three, makes the design space become a cube, and compared with RSM and RBFNNSM, the biharmonic equation surrogate model has higher precision with R² is 0.8958, RSME is 0.1382. The final optimum result of AFSA is at the point of [1 −1 −1]. The internal flow field analysis shows that after optimization the outlet relative velocity becomes more uniform and the wake effect has been significantly decreased. The hydraulic efficiency of the optimized pump is about 59.45 per cent increasing 5.4 per cent compared with a prototype pump.

This study developed a new method to optimize the design parameters of aero-centrifugal pump impeller based on biharmonic equation surrogate model, which had a good agreement with experimental values within just 15 sets of the original design. The optimization results shows that the method can improve the hydraulic efficiency significantly.

This study aims at enhancing the performance of a 16-stage axial compressor and improving the operating stability. The adopted approaches for upgrading the compressor are artificial neural network, optimization algorithms and computational fluid dynamics.

The process starts with developing several data sets for certain 2D sections by means of training several artificial neural networks (ANNs) as surrogate models. Afterward, the trained ANNs are applied to the 3D shape optimization along with parametrization of the blade stacking line. Specifying the significant design parameters, a wide range of geometrical variations are considered by implementation of appropriate number of design variables. The optimized shapes are analyzed by applying computational fluid dynamic to obtain the best geometry.

3D optimal results show improvements, especially in the case of decreasing or elimination of near walls corner separations. In addition, in comparison with the base geometry, numerical optimization shows an increase of 1.15 per cent in total isentropic efficiency in the first four stages, which results in 0.6 per cent improvement for the whole compressor, even while keeping the rest of the stages unchanged. To evaluate the numerical results, experimental data are compared with obtained data from simulation. Based on the results, the highest absolute relative deviation between experimental and numerical static pressure is approximately 7.5 per cent.

The blades geometry of an axial compressor used in a heavy-duty gas turbine is optimized by applying artificial neural network, and the results are compared with the base geometry numerically and experimentally.

This paper aims to conduct the optimization of the multi-stage gas turbine with the effect of the cooling air injection based on the adjoint method.

Continuous adjoint method is combined with the S2 surface code.

The optimization of the stagger angles, stacking lines and the passage can improve the attack angles and restrain the development of the boundary, reducing the secondary flow loss caused by the cooling air injection.

The aerodynamic performance of the gas turbine can be improved via the optimization of blade and passage based on the adjoint method.

The results of the first study on the adjoint method applied to the S2 surface through flow calculation including the cooling air effect are presented.

The purpose of this paper is the development of a new turbocharger compressor is a challenging task particularly when both wider operating range and higher efficiency are required. However, the cumbersome design effort and the inherent calculus burden can be significantly reduced by using appropriate design optimization approaches as an alternative to conventional design techniques.

This paper presents an optimization-based preliminary-design (OPD) approach based on a judicious coupling between evolutionary optimization techniques and a modified one-dimensional mean-line model. Two optimization strategies are considered. The first one is mono-objective and is solved using genetic algorithms. The second one is multi-objective and it is handled using the non-dominated sorting genetic algorithm-II. The proposed approach constitutes an automatic search process to select the geometrical parameters of the compressor, ensuring the most common requirements of the preliminary-design phase, with a minimum involvement of the designer.

The obtained numerical results demonstrate that the proposed tool can rapidly produce nearly optimal designs as an excellent basis for further refinement in the phase by using more complex analysis methods such as computational fluid dynamics and meta-modeling.

This paper outlines a new fast OBPD approach for centrifugal compressor turbochargers. The proposal adopts an inverse design method and consists of two main phases: a formulation phase and a solution phase. The complexity of the formulated problem is reduced by using a sensitivity analysis. The solution phase requires to link, in an automatic way, three processes, namely, optimization, design and analysis.

The purpose of the paper is to predict the erosion rate of the components of centrifugal pump under certain operating condition to identify the maximum erosion area and to discuss the factors affecting them. This helps to optimize design and estimate service life.

In the paper, the Eulerian–Lagrangian approach method coupled with the erosion model to investigate the mixed sand characteristics on erosion characteristics of centrifugal pump flow-through wall. The hydraulic performance and wear characteristics experiment of the pump is used to verify the accuracy of the numerical simulation.

The blade erosion area mainly occurs near the blade inlet and the trailing edge of the pressure surface, the main erosion area of the impeller back shroud is near the outlet of the flow passage and the main erosion area of the volute is near the tongue and the I section. With the change of the average diameter and density of sand particles, the average erosion rate on different flow-through walls is positively correlated with the average mass concentration to a certain extent. However, for different sand shape factors, there is little correlation between the average erosion rate and the average mass concentration. In addition, compared with other erosion areas, the increase of average sand particle diameter and density has the greatest impact on the total erosion rate of blade pressure surface, while the shape of sand particles has a greater impact on the total erosion rate of each flow-through wall of centrifugal pump.

In this work, according to the characteristics of the mixed distribution of different sand diameters in the Yellow River Basin, the erosion characteristics of centrifugal pumps used in the Yellow River Basin are studied. The numerical calculation method for predicting the wall erosion of centrifugal pump is established and compared with the experimental results. The results can provide reference for optimizing design and increasing service life.