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As a way of enhancing the mechanical properties of photopolymer‐based parts produced by layered manufacturing (LM) techniques, the use of short glass‐fibre reinforcements has been recently explored in the literature. This paper proposes a novel methodology that utilizes a modified rule‐of‐mixtures model for the prediction of the mechanical properties of such layered composites. The prediction process employs empirical data on (i) the fibre‐matrix interface, (ii) the fibres’ geometrical arrangement within the specimens (i.e. fibre‐orientation distribution), and (iii) the fibre‐length distribution. The effects of the fibre‐orientation and fibre‐length distributions are accounted for in the prediction model by the fibre‐length‐correction and orientation‐efficiency factors. Comparison of extensive experimental results and model‐based predictions of mechanical properties of layered composites demonstrated the effectiveness of the proposed estimation methodology.

The purpose of this paper is to investigate the influences of fibre lengths and a given range of paper grammages on the fundamental properties of unprinted and printed papers by using mineral oil-based offset printing inks and also evaluate these results in terms of printing and tensile characteristics.

A design research approach has been based on the production of various laboratory handmade papers and their printing process with mineral oil-based offset printing inks. The analysis of mechanical and structural tests results of the unprinted and the printed papers have been evaluated.

This study is confirmed that the mineral oil-based offset printing inks can be easily applied to the surface of papers having different grammages and pulp contents. An increase was observed in the tensile index values of the papers with the printing process, and these increases were more evident (about 80%) particularly in low grammage papers having high short fibre content.

The originality of this work is based on understanding and comparing the effects of grammage and the effect of pulp contents (having long and short fibre) on tensile characteristics of printed and unprinted handsheets.

In industry, fused filament fabrication (FFF) offers flexibility and agility by promoting a reduction in costs and in the lead-time (i.e. time-to-market). Nevertheless, FFF parts exhibit some limitations such as lack of accuracy and/or lower mechanical performance. As a result, some alternatives have been developed to overcome some of these restrictions, namely, the formulation of high performance polymers, the creation of fibre-reinforced materials by FFF process and/or the design of new FFF-based technologies for printing composite materials. This work aims to analyze these technologies.

This work aims to study and understand the advances in the behaviour of 3D printed parts with enhanced performance by its reinforcement with several shapes and types of fibres from nanoparticles to continuous fibre roving. Thus, a comprehensive survey of significant research studies carried out regarding FFF of fibre-reinforced thermoplastics is provided, giving emphasis to the most relevant and innovative developments or adaptations undergone at hardware level and/or on the production process of the feedstock.

It is shown that the different types of reinforcement present different challenges for the printing process with different outcomes in the part performance.

This review is focused on joining the most important researches dedicated to the process of FFF-printed parts with different types reinforcing materials. By dividing the reinforcements in categories by shape/geometry and method of processing, it is possible to better quantify performance improvements.

This study/paper aims to develop fundamental understanding of mechanical properties for multiple fibre-reinforced materials by using a single-filament-wide tensile-testing approach.

In this study, recently validated single-filament-wide tensile-testing specimens were used for four polymers with and without short-fibre reinforcement. Critically, this specimen construct facilitates filament orientation control, for representative longitudinal and transverse composite directions, and enables measurement of interlayer bonded area, which is impossible with “slicing” software but essential in effective property measurement. Tensile properties were studied along the direction of extruded filaments (F) and normal to the interlayer bond (Z) both experimentally and theoretically via the Kelly–Tyson model, bridging model and Halpin–Tsai model.

Even though the four matrix-material properties varied hugely (1,440% difference in ductility), consistent material-independent trends were identified when adding fibres: ductility reduced in both F- and Z-directions; stiffness and strength increased in F but decreased or remained similar in Z; Z:F strength anisotropy and stiffness anisotropy ratios increased. Z:F strain-at-break anisotropy ratio decreased; stiffness and strain-at-break anisotropy were most affected by changes to F properties, whereas strength anisotropy was most affected by changes to Z properties.

To the best of the authors’ knowledge, this is the first study to assess interlayer bond strength of composite materials based on measured interlayer bond areas, and consistent fibre-induced properties and anisotropy were found. The results demonstrate the critical influence of mesostructure and microstructure for three-dimensional printed composites. The authors encourage future studies to use specimens with a similar level of control to eliminate structural defects (inter-filament voids and non-uniform filament orientation).

The purpose of this paper is to explore the previously unreported phenomenon in which changes occur to the particle size distributions of calcium carbonate fillers, used in papermaking, when exposed to high intensity ultrasound.

Commercial paper pulps sonicated at a frequency of 20 kHz are found to produce aggregates of their mineral filler constituents. The effects of sonication on isolated long and short fibre, and ground and precipitated calcium carbonate filler systems are also investigated both with and without the presence of dispersants. The findings are supported by particle size analysis and scanning electron microscopy of the sonicated systems.

It is clearly shown that exposure to high intensity ultrasound induces filler aggregation. However, the effect only occurs when paper fibres and fillers coexist and is not apparent for suspensions of filler only or fibre only slurries. Furthermore, the treatment overrides the effect of dispersants used to keep filler in suspension during the manufacturing process. An accompanying fall in pH with increasing sonication times is also noted and is linked to these changes. It is proposed that radical species produced in the slurries during sonication may explain the observed phenomenon.

The role of pH is not clearly understood and needs further study.

The findings may be of interest in paper manufacture where uniform dispersal of fillers throughout the pulp is of significant importance.

The phenomenon described in this paper has not previously been reported or explored. Further studies may add to knowledge of filler dispersions and their behaviour in papermaking.

Composites 3D printing has the potential to replace the conventional manufacturing processes for engineering applications because it allows for the manufacturing of complex shapes with the possibility of reducing the manufacturing cost. This paper aims to analyse the performance of 3D printed fibre reinforced polymer composites to investigate the energy absorption capabilities and the residual properties before and after impact.

Various composites composed of carbon fibres and Kevlar fibres embedded into both Onyx and nylon matrix were printed using Markforged-Two 3D printers. Specimens with different fibre orientations and fibre volume fractions (Vf) were printed. A drop-weight impact test was performed at energies of 2, 5, 8 and 10 J. Flexural testing was performed to evaluate the flexural strength, flexural modulus and absorbed energy under bending (AEUB) before and after impact. Additionally, 3D printed carbon fibre composites were tested at two different temperatures to study their behaviour under room and sub-ambient temperatures. Failure modes were investigated using optical and high depth of field microscopes for all 3D printed composite samples.

Kevlar/nylon composites with a unidirectional lay-up and 50% Vf exhibited the most prominent results for AEUB at room temperature. The high-Vf carbon fibre composite showed the highest ultimate strength and modulus and performed best at both temperature regimes.

The work, findings and testing produced in this paper are entirely original with the objective to provide further understanding of 3D printed composites and its potential for use in many applications.

Extrusion width, the width of printed filaments, affects multiple critical aspects in mechanical properties in material extrusion additive manufacturing: filament geometry, interlayer load-bearing bonded area and fibre orientation for fibre-reinforced composites. However, this study aims to understand the effects of extrusion width on 3D printed composites, which has never been studied systematically.

Four polymers with and without short-fibre reinforcement were 3D printed into single-filament-wide specimens. Tensile properties, mechanical anisotropy and fracture mechanisms were evaluated along the direction of extruded filaments (F) and normal to the interlayer bond (Z). Extrusion width, nozzle temperature and layer height were studied separately via single-variable control. The extrusion width was controlled by adjusting polymer flow in the manufacturing procedure (gcode), where optimisation can be achieved with software/structure design as opposed to hardware.

Increasing extrusion width caused a transition from brittle to ductile fracture, and greatly reduced directional anisotropy for strength and ductility. For all short fibre composites, increasing width led to an increase in strain-at-break and decreased strength and stiffness in the F direction. In the Z direction, increasing width led to increased strength and strain-at-break, and stiffness decreased for less ductile materials but increased for more ductile materials.

The transformable fracture reveals the important role of extrusion width in processing-structure-property correlation. This study reveals a new direction for future research and industrial practice in controlling anisotropy in additive manufacturing. Increasing extrusion width may be the simplest way to reduce anisotropy while improving printing time and quality in additive manufacturing.

This study aims to scrutinise the impact of fibre length and its composition on the tribological attributes of oil palm fibre (OPF) polymeric composite as an alternative brake friction material.

Fabrication of the sample was conducted by using a hot-compression method. The tribological test was carried out by deploying a ball-on-disk tribometer. Analysis of the data was then done by using the Taguchi approach as well as analysis of variance.

The results indicated that all design variables (fibre composition, length and treatment) are not statistically significant, as all p-values are greater than 0.05. Remarkably, irrespective of the fibre treatment, the wear rate and coefficient of friction (COF) distribution suggested that a smaller fibre length with a high fibre composition might enhance the composite’s tribological performance with COF of 0.4 and wear rate below than 1 × 10^–9 mm³/Nm. The predominant wear mechanisms were identified as micro-cracks, fine grooves and fibre debonding.

In this study, all-inclusive scrutiny needs to be carried out for further exploration.

The main contribution and novelty of this study are opening a new perspective on the formulation of new substances from bio-based material (i.e. OPF) that possess superior tribological characteristics for friction-based applications.

Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

The purpose of this paper is to report on the use of a combination of selective laser sintering (SLS) and vacuum casting to create plastic composites made by additive manufacturing.

The research has been carried out by approaching a new concept of the final part consistent in a plastic component, where the main body is made by SLS and the internal long fibres for reinforcing are made by vacuum casting of high-resistance epoxy resin. The part is designed for optimal number and distribution of the internal fibres taking into account the target relative stiffness (N/mm*kg). The methodology is applied to a pedal clutch of a car which has been tested in an equipment for fatigue and durability, being compared to the correspondent design for injection moulding.

Research has proven that the approach introduces relevant improvement in mechanical properties of the base resin consistent in PA 3200GF (EOS), reinforced by internal long fibres of resin VG SP5. Experiments showed significant increase of stiffness in the pedal clutch made under this procedure, where the stiffness was 77 per cent higher than the conventional SLS part and only 11.7 per cent lower than the one made by injection moulding of PA 66 with 50 per cent fibreglass.

The developed method introduces an alternative procedure for increasing the mechanical properties of plastic parts developed in SLS. Optimal orientation and distribution of long fibres clearly achieves better mechanical properties at low cost.